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Seshagiri_Rao_Resume
1. SESHAGIRI RAO NIDADAVOLU
Contact: +91 9176333422
+91 9176477187 Email: seshu.giri2007@gmail.com
____________________________________________________________________
Profile Summary
A seasoned professional with over 10 years experience in automotive domain and
Project Management.
Gained significant exposure in Line build-up like work cell design, BIW (Body in
White) welding fixture design, Robotic gripper design, Pre- Production tooling (PPO).
Exposure in BIW product design & Manufacturing standardization, Time and motion
study. GM tool kit and Global Manufacturing requirements(GMRs)
Active involvement in Project kick-off meetings, Customer Tool buy off conference
meetings, Design reviews, Virtual Built events for under body and Upper body
phases.
Onsite deputation experience at various client locations like Minnesota- USA,
Belgium, UK and Spain.
An effective communicator with excellent relationship management skills, strong
analytical and organization abilities. Possess a flexible attitude and an eye for detail.
Excellent technical, communication (verbal and oral), Presentation skills, Planning
and control skills.
Automotive clients (End customer_OEM) worked for entire career are JLR (Jaguar
and Land Rover), GM (General Motors), Ford-North America & Germany, Audi,
VW, Nissan, KUKA, KUKA-US, Mc-neilus and Mercedez-Benz.
Automotive clients (First customer Tier 1) worked for entire career are VLD, Stadco,
ThyssenKrupp (TKSE), TMS & RLE Gmbh.
Education Summary
B.Tech in Mechanical Engineering from Jawaharlal Nehru Technological University,
Hyderabad in 2004.
Diploma in Mechanical Engineering from State Board of Technical Education and
Training, Hyderabad in 2000.
Onsite Experience summary
6months as a Process Engineer for work standardization project/fixture concept
design project at McNeilus Truck Manufacturing-Minnesota USA(a part of
OSHKOSH Group of companies)
3months at Barcelona, Spain leading the design project for Ford C344 for VLD,
Barcelona, Spain. Involved in cost and accountability of project profits.
2. 10days at Belgium to attend Project Kick off and design review meetings for Audi,
Brussels. Earlier it is VW, Vorst.
Professional Summary
Working as a Senior design engineer in Ford India Pvt. Ltd, Chennai through
Geometric Ltd, Chennai from April 2014 to till date.
Team leader in RLE India Pvt.Ltd, Bangalore around 2.5years.
Senior design engineer in Valiant-TMS, Pune around 10months
Senior design engineer in Hema Engineering Ltd, Pune around 1year 1month
Executive in Larsen & Toubro Limited, Baroda (e-Engineering solutions Divison)
around 3years 3months.
Design Engineer in Ashoka castings Pvt. Ltd for 1year.
Skill set
Catia V5 R19 , Catia V4 , Unigraphics NX8, Fides 4.49
Teamcenter 4Tier, VIS-mockup, Process simulate, Robcad
Microsoft suits- PPT, Excel etc.
Project Summary
P558 - Ford North America & U55x – Ford North America
Structure creation and maintenance in Teamcenter and GMR assessments static and dynamic.
Rising product and Locator data issues, coordination with customer and team handling.
Preparing documentation for Virtual built event. Preparing WIM and SPL sheets in Fides.
JLR-L550 SE Phase- Customer JLR, TKSE
Process feasibility, concept design and 3D finish of welding fixtures, grippers, Load stations
and Inspection tables for closures (Body side, Hood and Tailgate).
Leading the team of 15. Creation of Manufacturing drawings as per client requirements.
Co- coordinating with onsite team. Manpower planning, 3D checking etc. The project is
executed in 3 different levels (TD1, 2 and 3)
Ford-C344 VLD Spain, End customer Ford
Set the project guide lines, Initial study and set the project Execution methods.
Complete redesign and design changes in Fides according to the JTs for Geotools, Grippers
and deposite stations and stands. Deliverables preparation like 3D, 2D, HPGL, DXF and IGS.
Body structures- General Motors-North America
Feasibility analysis and creation of design release math data for all pillar Inner &
Reinforcement panels, Cowl assembly, Body Side Inner, Roof and Roof assembly, from
Master sections with a team of 8 engineers.
3. Including package study and concept creation for all fixations and mountings.
Responsible for Quality Checking and Delivery of the complete project.
Ford PPO - Germany
Build the fixtures with manual operated clamps as well as manual Welding. Detailing as per
customer guidelines. Decide the clamp plan to arrest the panel in 3 directions and as well as
to maintain the geometry.
Design of welding fixtures for the Audi & Volkswagen, Germany
Study the panel drawing given. Design the units as per the PLP points defined in drawing.
Design of clamp units, Pin units, Swing units as per the parametric modelling technique.
Checking the gun reach ability of robot to each weld point. Executing static clash & clearance
analysis between weld gun, panel & facility. Creation of manufacturing drawings according
to the DIN standards.
Modelling and kinematic simulation of fixtures & Robot hands for Nissan, Japan
Converting all 2D drawings to 3D models and assembling all the parts of the fixture. And
applying kinematics. Quality check and manufacturing drawing creation.
Manufacturing standardization for Mcneilus-USA
Standardising the work including time studies and balancing of lines for required production
times to enable the customer production ramp up & resource planning. Preparing work
instruction, Time study form, Line balancing.
Design of welding Fixtures, Grippers, Stands & Racks for Kuka-Volvo, Germany
Modifying the existing fixture according to the new panel and designing the entire fixture for
some stations. Processing grippers, panel racks and gripper stands. Creation of manufacturing
drawings as per the European standards. Quality check hard and soft QC.
Modelling of sheet metal components for Pears (Part of Oshkosh group of
companies)
Study the input given. Prepare the 3D model for the sheet metal components like engine
holding bracket, battery carrying bracket, cowl side and side sill brackets. Check the
parameters as per the given standards like bend radius, bend relief etc.
Locator data(LD) creation in Teamcenter for Ford-U553 and U554 models
Creation of LD files for different parts in Teamcenter- Structure manager by considering
Locator data rules and doing QC.
Personal Info
Languages spoken- English, Hindi, Telugu, Tamil and Kannada
Foreign Languages spoken- German finished A1 level
Passport no- G1694668
Marital status- Married
Age- 34years