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I/O DISTRIBUTED SYSTEM
AGENDA 1 CANopen general information 2 SENECA CANopen solution 3 ModBUS/ CANopen Digital I/O modules  4 CANopen Analog I/O modules  6 Configuration Systems: CoDeSys, EASY suite, DIP-switch, EDS 7 Applications 8 Benchmarking 9 Market and sales 5 CPU & INTERFACES
1 CANOPEN GENERAL INFORMATION
CANOPEN FACTS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Wide range of available chipset No additional hardware
CANopen Device Model
2 SENECA CANOPEN SOLUTION
SENECA CANOPEN SOLUTION PROGRAMMING & CONFIGURATION I/O ANALOG MODULES I/O DIGITAL MODULES CPUs & INTERFACES OTHER DEVICES (3 rd parts master units)
HIGHLIGHTS EASY WIRING RESPONSE TIME ACCURACY MULTIPLE CONFIG. SYSTEM  ISOLATION POWER TRANSDUCERS BAUD RATE I/O DIRECT CONNECTION 1,5 Kvac  (3-6 way) Plug&Play software suite CoDeSys DIP switches EDS ~ 1 ms  (Digital Channels) ~ 20 ms  (4  Analog Channels) Without couplers / controllers Up to 8 sensors 1 Mbps Up to 0,01% By Backplane (power and bus) SWITCHING SUPPLY SWITCHING PROTOCOL MODBUS / CANOPEN (on the same digital modules) Vac / Vdc (on the same hardware)
COMMUNICATION ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CONNECTION SYSTEM
SENECA CANOPEN FEATURES
3 MODBUS / CANOPEN DIGITAL I/O MODULES
DIGITAL MODULES HIGHLIGHTS ,[object Object],[object Object],[object Object],MODBUS / CANOPEN protocol switch DIGITAL INPUT: IEC EN 61131-2 COMPLIANCE COUNTERS: 32 bit, max 10 kHz RESPONSE TIME ~ 1 ms DIGITAL OUTPUT: MOSFET, MAX 500 mA per CHANNEL Z-PC  LINE CANopen  IO digital modules
ZC-24DI 24-CH Digital Input Module Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 2,5 W Isolation  1,5 kVac (3 way) Response time ~ 1ms Channels   24 Polarity EN 61131-2 sink (npn) Counters 8, 32 bit (max 10 kHz)  Operating temperature -10..+65°C  Dimensions 35 x 100 x 112 mm
ZC-24DO 24-CH Digital Output Module Power supply 10..40 Vdc, 19..28 Vac Max consumption  2,5 W Isolation  1,5 kVac (3 way) Response time ~1 ms Channels   24 Output type   Mosfet, max 500 mA Vext 5..30 Vdc Operating temperature -10..+65°C  Dimensions 35 x 100 x 112 mm
ZC-16DI-8DO 24CH, 16 Digital Input / 8 Digital Output Module Power Supply  10..40 Vdc, 19..28 Vac Max Consumption  2,5 W Isolation  1,5 kVac (3 way) Response time   ~1ms Digital Inputs 16; Nr 8 with 32 bit counters  (max 10 kHz)  Digital Outputs 8, 32 bit (max 10 kHz) ;  Mosfet,  max 500 mA for channel, Vext:  5..30 Vdc Operating temperature -10..+65°C  Dimensions 35 x 100 x 112 mm
4 ANALOG CANOPEN I/O MODULES
ANALOG MODULES HIGHLIGHTS •  ZC-8AI: 8 CH analog input / CANopen •  ZC-3AO: 3 CH analog output / CANopen •  ZC-4RTD: 4 CH RTD (P100, Ni100, Pt500, Pt1000) input / CANopen •  ZC-8TC: 8 CH Thermocouple (J,K,E,N,S,R,B,T) / CANopen •  ZC-SG: strain gauge input / CANopen ACCURACY: UP TO 0,01% POWER  TRANSDUCERS RESPONSE TIME ~20 ms TEMPERATURE RANGE: Pt100: -200..+650°C • Pt500: -200..+750°C Pt1000: -200..+210°C • Ni100: -60..+250°C TC: J,K,E,N,S,R,B,T (EN 60584-1) Z-PC  LINE CANopen  IO analog modules
ZC-8AI 8-CH Analog Input Module (mA, V)  Power Supply 10..40 Vdc, 19..28 Vac Max Consumption  5 W Isolation 1,5 KVac (6 way) Response time 20 ms (4 channels); 40 ms (8 channels) Accuracy   0,05% A/D resolution 15 bit Power transducers 8 sensors (max 22 mA) Channels 8 Voltage range   ±10 V Current range 0..20, 4..20 mA Operating temperature -10..+65°C  Dimensions 17,5 x 100 x 112 mm
ZC-3AO 3-CH Analog Output Module (mA, V)  Marzo 2009 – Rev.0 Power Supply 10..40 Vdc, 19..28 Vac Max Consumption  2,5 W Isolation 1,5 kVac (5 way) Accuracy   0,05% A/D Resolution 14 bit Channels 3 Voltage range   ±10 V Current range 0..20, 4..20 mA RPDO (0-100% output)   < 20 ms Operating Temperature -10..+65°C  Dimensions 17,5 x 100 x 112 mm
ZC-4RTD 4-CH RTD Input Module Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 1 W Isolation 1,5 kVac (6 way) Accuracy   0,05% A/D resolution 14 bit Channels 4 Range Pt100 -200..+650°C Range PT500 -200..+750°C   Range Pt1000 -200..+210°C Range Ni100 -60..+250°C Response time   ~20 ms Operating temperature -10..+65°C  Dimensions 17,5 x 100 x 112 mm
ZC-8TC 8-CH Thermocouple input (J,K,E,N,S,R,B,T)  Power Supply  10..40 Vdc, 19..28 Vac Max Consumption 1 W Isolation 1,5 KVac (6 way) Accuracy   0,1% A/D resolution 15 bit Channels 8 Thermocouple type   J,K,E,N,S,R,B,T (EN 60584-1) Span -10,1..81,4 mV Impedance 10 MΩ Response time   ~ 20 ms Operating temperature -10..+65°C  Dimensions 17,5 x 100 x 112 mm
ZC-SG Strain Gauge Input Module (up to 8 cells)  Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 1 W Isolation 1,5 kVac (3 vie) Accuracy   0,01% A/D resolution 24 bit Input Voltage Supply 5 Vdc,  Min impedance 87 Ω (350 Ω, 4  cells, 4 or 6 wire connection,  sensibility from 1 to 64 mV Digital Input   Tare Calibration/ Span Digital output Stable weight/ Threshold Response time   ~ 20ms Operating temperature -10..+65°C  Dimensions 35 x 100 x 112 mm
6 CPU & INTERFACES
CPU & INTERFACES Z-TWS-64 ZC-107FO Z-TWS-3 Z-CANBUS CAN Master interface, isolated repeater CANopen fiber optic – bridge and repeater (point-to-point high speed transmission) 64 bit Multi-function controller, CAN, Ethernet, RS232/RS485, ModBUS RTU port on board Multi-function controller, CAN, Ethernet, RS232/RS485, ModBUS RTU port on board
7 CONFIGURATION SYSTEMS
IEC 61131 programming system (CoDeSys) EASY suite (plug&play  configurators) by RS32 DIP switch  (address, baud rate) I/O modules EDS  Programming & Configuration Methods
8 Applications
APPLICATIONS  (1 / 4) Packaging Machines Stone cutting machines Case packaging machines Lift control systems  Automatic machines Printing machines Packaging machines for reseleable food Bottling lines
APPLICATIONS  (2 / 4) Pick & place machines Wind generators monitoring Underwater cable monitoring Food & beverage machines Welding monitoring Wood processing plant Glass production machine Textile machines
APPLICATIONS  (3 / 4) Cosmetics production Pneumatic extraction  and conveyor equipment Drilling machines Railway brake system Failure-tolerant marine automation system Scientific applications Entertainment Vending
APPLICATIONS  (4 / 4) Communication networking Extrusion Modular machines Embedded machines Embedded machines Constructions  Embedded machines
CANopen: application example Wood press
CANopen: application example Wood machines
CANopen: application example Wind generator monitoring
CANopen: application example Photovoltaic system
9 Benchmarking
[object Object],[object Object],[object Object],REMARKS ABOUT THE I/O SYSTEMS (i.e. Wago, Beckhoff, Moeller)
I/O SOLUTION WITH COUPLER
I/O SOLUTION WITHOUT COUPLER
[object Object],[object Object],[object Object],I/O’s Sensors / actuactors Coupler/  controller HMI / CAN controller CANopen cable ,[object Object],[object Object],[object Object],ARCHITECTURE OF TRADITIONAL SYSTEMS
ARCHITECTURE OF DISTRIBUTED SYSTEMS ,[object Object],[object Object],[object Object],HMI / CAN controller CANopen cable
I/O SOLUTION WITHOUT COUPLER HMI / PLC (CAN Master) CANopen network, up to 1000 Mt CANopen network,  up to 1000 Mt Circuit breakers, limit switch, photoelectric ultrasonic and proximity sensors, etc. Servo drive,  with CANopen interface Variable speed drive,  with CANopen interface ,[object Object],[object Object],[object Object],[object Object],[object Object]
I/O SOLUTION WITHOUT COUPLER HMI / PLC (CAN Master) CANopen network, up to 1000 Mt CANopen network,  up to 1000 Mt Circuit breakers, limit switch, photoelectric ultrasonic and proximity sensors, etc. Servo drive,  with CANopen interface Variable speed drive,  with CANopen interface
10 Market and sales
CiA members & CAN Chip (per million)
CANopen growing – nodes installation

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SENECA I/O distributed system

  • 2. AGENDA 1 CANopen general information 2 SENECA CANopen solution 3 ModBUS/ CANopen Digital I/O modules 4 CANopen Analog I/O modules 6 Configuration Systems: CoDeSys, EASY suite, DIP-switch, EDS 7 Applications 8 Benchmarking 9 Market and sales 5 CPU & INTERFACES
  • 3. 1 CANOPEN GENERAL INFORMATION
  • 4.
  • 5. Wide range of available chipset No additional hardware
  • 7. 2 SENECA CANOPEN SOLUTION
  • 8. SENECA CANOPEN SOLUTION PROGRAMMING & CONFIGURATION I/O ANALOG MODULES I/O DIGITAL MODULES CPUs & INTERFACES OTHER DEVICES (3 rd parts master units)
  • 9. HIGHLIGHTS EASY WIRING RESPONSE TIME ACCURACY MULTIPLE CONFIG. SYSTEM ISOLATION POWER TRANSDUCERS BAUD RATE I/O DIRECT CONNECTION 1,5 Kvac (3-6 way) Plug&Play software suite CoDeSys DIP switches EDS ~ 1 ms (Digital Channels) ~ 20 ms (4 Analog Channels) Without couplers / controllers Up to 8 sensors 1 Mbps Up to 0,01% By Backplane (power and bus) SWITCHING SUPPLY SWITCHING PROTOCOL MODBUS / CANOPEN (on the same digital modules) Vac / Vdc (on the same hardware)
  • 10.
  • 13. 3 MODBUS / CANOPEN DIGITAL I/O MODULES
  • 14.
  • 15. ZC-24DI 24-CH Digital Input Module Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 2,5 W Isolation 1,5 kVac (3 way) Response time ~ 1ms Channels 24 Polarity EN 61131-2 sink (npn) Counters 8, 32 bit (max 10 kHz) Operating temperature -10..+65°C Dimensions 35 x 100 x 112 mm
  • 16. ZC-24DO 24-CH Digital Output Module Power supply 10..40 Vdc, 19..28 Vac Max consumption 2,5 W Isolation 1,5 kVac (3 way) Response time ~1 ms Channels 24 Output type Mosfet, max 500 mA Vext 5..30 Vdc Operating temperature -10..+65°C Dimensions 35 x 100 x 112 mm
  • 17. ZC-16DI-8DO 24CH, 16 Digital Input / 8 Digital Output Module Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 2,5 W Isolation 1,5 kVac (3 way) Response time ~1ms Digital Inputs 16; Nr 8 with 32 bit counters (max 10 kHz) Digital Outputs 8, 32 bit (max 10 kHz) ; Mosfet, max 500 mA for channel, Vext: 5..30 Vdc Operating temperature -10..+65°C Dimensions 35 x 100 x 112 mm
  • 18. 4 ANALOG CANOPEN I/O MODULES
  • 19. ANALOG MODULES HIGHLIGHTS • ZC-8AI: 8 CH analog input / CANopen • ZC-3AO: 3 CH analog output / CANopen • ZC-4RTD: 4 CH RTD (P100, Ni100, Pt500, Pt1000) input / CANopen • ZC-8TC: 8 CH Thermocouple (J,K,E,N,S,R,B,T) / CANopen • ZC-SG: strain gauge input / CANopen ACCURACY: UP TO 0,01% POWER TRANSDUCERS RESPONSE TIME ~20 ms TEMPERATURE RANGE: Pt100: -200..+650°C • Pt500: -200..+750°C Pt1000: -200..+210°C • Ni100: -60..+250°C TC: J,K,E,N,S,R,B,T (EN 60584-1) Z-PC LINE CANopen IO analog modules
  • 20. ZC-8AI 8-CH Analog Input Module (mA, V) Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 5 W Isolation 1,5 KVac (6 way) Response time 20 ms (4 channels); 40 ms (8 channels) Accuracy 0,05% A/D resolution 15 bit Power transducers 8 sensors (max 22 mA) Channels 8 Voltage range ±10 V Current range 0..20, 4..20 mA Operating temperature -10..+65°C Dimensions 17,5 x 100 x 112 mm
  • 21. ZC-3AO 3-CH Analog Output Module (mA, V) Marzo 2009 – Rev.0 Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 2,5 W Isolation 1,5 kVac (5 way) Accuracy 0,05% A/D Resolution 14 bit Channels 3 Voltage range ±10 V Current range 0..20, 4..20 mA RPDO (0-100% output) < 20 ms Operating Temperature -10..+65°C Dimensions 17,5 x 100 x 112 mm
  • 22. ZC-4RTD 4-CH RTD Input Module Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 1 W Isolation 1,5 kVac (6 way) Accuracy 0,05% A/D resolution 14 bit Channels 4 Range Pt100 -200..+650°C Range PT500 -200..+750°C Range Pt1000 -200..+210°C Range Ni100 -60..+250°C Response time ~20 ms Operating temperature -10..+65°C Dimensions 17,5 x 100 x 112 mm
  • 23. ZC-8TC 8-CH Thermocouple input (J,K,E,N,S,R,B,T) Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 1 W Isolation 1,5 KVac (6 way) Accuracy 0,1% A/D resolution 15 bit Channels 8 Thermocouple type J,K,E,N,S,R,B,T (EN 60584-1) Span -10,1..81,4 mV Impedance 10 MΩ Response time ~ 20 ms Operating temperature -10..+65°C Dimensions 17,5 x 100 x 112 mm
  • 24. ZC-SG Strain Gauge Input Module (up to 8 cells) Power Supply 10..40 Vdc, 19..28 Vac Max Consumption 1 W Isolation 1,5 kVac (3 vie) Accuracy 0,01% A/D resolution 24 bit Input Voltage Supply 5 Vdc, Min impedance 87 Ω (350 Ω, 4 cells, 4 or 6 wire connection, sensibility from 1 to 64 mV Digital Input Tare Calibration/ Span Digital output Stable weight/ Threshold Response time ~ 20ms Operating temperature -10..+65°C Dimensions 35 x 100 x 112 mm
  • 25. 6 CPU & INTERFACES
  • 26. CPU & INTERFACES Z-TWS-64 ZC-107FO Z-TWS-3 Z-CANBUS CAN Master interface, isolated repeater CANopen fiber optic – bridge and repeater (point-to-point high speed transmission) 64 bit Multi-function controller, CAN, Ethernet, RS232/RS485, ModBUS RTU port on board Multi-function controller, CAN, Ethernet, RS232/RS485, ModBUS RTU port on board
  • 28. IEC 61131 programming system (CoDeSys) EASY suite (plug&play configurators) by RS32 DIP switch (address, baud rate) I/O modules EDS Programming & Configuration Methods
  • 30. APPLICATIONS (1 / 4) Packaging Machines Stone cutting machines Case packaging machines Lift control systems Automatic machines Printing machines Packaging machines for reseleable food Bottling lines
  • 31. APPLICATIONS (2 / 4) Pick & place machines Wind generators monitoring Underwater cable monitoring Food & beverage machines Welding monitoring Wood processing plant Glass production machine Textile machines
  • 32. APPLICATIONS (3 / 4) Cosmetics production Pneumatic extraction and conveyor equipment Drilling machines Railway brake system Failure-tolerant marine automation system Scientific applications Entertainment Vending
  • 33. APPLICATIONS (4 / 4) Communication networking Extrusion Modular machines Embedded machines Embedded machines Constructions Embedded machines
  • 36. CANopen: application example Wind generator monitoring
  • 37. CANopen: application example Photovoltaic system
  • 39.
  • 40. I/O SOLUTION WITH COUPLER
  • 42.
  • 43.
  • 44.
  • 45. I/O SOLUTION WITHOUT COUPLER HMI / PLC (CAN Master) CANopen network, up to 1000 Mt CANopen network, up to 1000 Mt Circuit breakers, limit switch, photoelectric ultrasonic and proximity sensors, etc. Servo drive, with CANopen interface Variable speed drive, with CANopen interface
  • 46. 10 Market and sales
  • 47. CiA members & CAN Chip (per million)
  • 48. CANopen growing – nodes installation