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Technological Strategies for Sodium Reduction
        in Processed Meat Products


                  Rodrigo Tarté, Ph.D.
                 Director, Research & Development
                      John Morrell Food Group
                          Lisle, Illinois, USA




           9th International Meat Industrialization Seminar



              Chapecó, SC, Brazil | 20 September 2012
Presentation Outline

          I.      Contributions of Processed Meats to a Healthy Lifestyle
          II. Dietary Sodium: Public Health Implications
          III. Dietary Sodium: Consumer Perceptions
          IV. Food Contributors to Sodium Intake
          V. Sources of Sodium in Processed Meats
          V. Technological Alternatives for Sodium Reduction in Processed Meats
          VI. Summary




R. Tarté - 20 Sep 2012                                                            2
Disclaimer

          Throughout this presentation, any written or verbal
          reference to any specific commercial products by trade
          name, trademark, manufacturer, or otherwise, does not
          necessarily constitute or imply endorsement or
          recommendation on the part of the speaker or of the John
          Morrell Food Group, its subsidiaries or employees.




R. Tarté - 20 Sep 2012                                               3
The Culprit

                         11


                               Na
                          Sodium (Natrium)

                          22.98976928


R. Tarté - 20 Sep 2012                       4
A Brief History of Salt

          • Most ancient known food preservative.
          • Historically used to preserve meat, fish , vegetables, fruit.
          • Of crucial economic importance in ancient times.
                   – Served as currency in various places at various times.
                   – Wars have been fought over it.
          • Roman soldiers received salt as part of their pay.
                   – “salarium argentum” → en. salary, pt. salário, es. salario
          • Historical association with meat and other foods.
                   – Lat. sal (salt), salsus (salty), salsicus (seasoned with salt)
                       • en. sausage, fr. saucisse, pt. salsicha, es. salchicha
                       • en. salad, fr. salade, pt. salada, es. ensalada
                       • en. sauce, fr. sauce, pt. salsa, es. salsa




R. Tarté - 20 Sep 2012                                                                5
I. Contributions of Processed Meats to a
                                       Healthy Lifestyle




R. Tarté - 20 Sep 2012                                              6
I. Contributions of Processed Meats to a Healthy Lifestyle
          Dietary Contributions
          • Excellent source of various essential nutrients:
                   – High-quality protein
                   – B vitamins (thiamin, riboflavin, niacin, B6, B12)
                   – Minerals: iron, zinc, selenium
                       • Minerals from meat have higher bioavailability than those from
                         vegetable sources
          • Satiety
                   – Protein helps promote satiety.
          • Variety
          • Enjoyment




R. Tarté - 20 Sep 2012                                                                    7
I. Contributions of Processed Meats to a Healthy Lifestyle
          Socio-cultural Contributions
          • Convenience/Comfort
                   – Ease of use
                   – Time
          • Safety
          • Accessibility to meat




R. Tarté - 20 Sep 2012                                                 8
II. Dietary Sodium:
                         Public Health Implications




R. Tarté - 20 Sep 2012                                9
II. Dietary Sodium: Public Health Implications
          Physiology of Salt
          • Essential mineral; must be consumed in adequate amounts.
          • Key roles
                   – Proper balance and acid-base balance of body fluids.
                   – Regulation of movement of fluids into and out of cells (together with
                     potassium).
                   – Regulation of blood volume and pressure.
                   – Nerve function and muscle contraction.
          • Excessive consumption
                   – Positively associated with prevalence of hypertension, which can lead to
                     cerebrovascular disease (CVD) (i.e., heart disease and stroke)
                   – WHO (2002) has estimated that globally 62% of cerebrovascular disease
                     and 49% of ischaemic heart disease were attributable to elevated blood
                     pressure (systolic >115 mmHg).
                   – According to WHO, high blood pressure is the wold’s leading preventable
                     risk factor for mortality.


R. Tarté - 20 Sep 2012                                                                          10
II. Dietary Sodium: Public Health Implications
          Salt Intake in the Americas*
          • Exceeds 6 g/day by age 5.
          • Averages between 9 and 12 g per day in many countries.
          • Daily intake estimates:
                   –     Brazil            11 g (= 4,323 mg Na)
                   –     Argentina         12 g (= 4,716 mg Na)
                   –     Chile               9 g (= 2,537 mg Na)
                   –     United States     8.7 g (= 3,419 mg Na)
          • Is highly correlated to caloric intake.
          • Sources of dietary salt vary.
                   – 75% coming from processed food in developed countries.
                   – 70% coming from discretionary salt added in cooking or at the table in
                     parts of Brazil.
          * Legetic B., & Campbell, N. (2011). Reducing salt intake in the Americas: Pan American Health Organization
             actions. Journal of Health Communication, 16 Suppl 2, 37-48.


R. Tarté - 20 Sep 2012                                                                                                  11
II. Dietary Sodium: Public Health Implications
          Sodium Intake in the United States




R. Tarté - 20 Sep 2012                                     12
II. Dietary Sodium: Public Health Implications
          Sodium Intake in Brazil*

          • Mean daily sodium availability in Brazilian households in
            2002-2003 was 4.5 g per person (or 4.7 g considering a daily
            calorie intake of 2,000 kcal).
          • Although “most of the sodium available for intake across all
            income strata was derived from kitchen salt or salt-based
            condiments (76.2%), the fraction derived from processed
            foods with added salt showed a strong linear increase as
            household purchasing power increased, representing 9.7% of
            total sodium intake in the lower quintile of the per capita
            income distribution and 25.0% in the upper quintile.”


          * Sarno et al. (2009). Estimated sodium intake by the Brazilian population, 2002-2003. Revista de Saúde
            Pública, 43(2),1-6.


R. Tarté - 20 Sep 2012                                                                                              13
II. Dietary Sodium: Public Health Implications
          Current National Recommendations
          • United States
                   – Reference Daily Value (DRV) for sodium is currently 2,400 mg/day.
                   – Institute of Medicine, National Academy of Sciences
                       • “Analysts estimate that population-wide reductions in sodium
                         could prevent more than 100,000 deaths annually.”
                       • For healthy populations 19 to 50 years old (2004):
                            – Adequate Intake (AI) = 1,500 mg/day
                            – Tolerable Upper Intake Level (UL) = 2,300 mg/day
                   – Dietary Guidelines for Americans, USDA (2005)
                       • “Reduce daily sodium intake to less than 2,300 milligrams (mg)
                         and further reduce intake to 1,500 mg among persons who are 51
                         and older and those of any age who are African American or have
                         hypertension, diabetes, or chronic kidney disease. The 1,500 mg
                         recommendation applies to about half of the U.S. population,
                         including children, and the majority of adults.”




R. Tarté - 20 Sep 2012                                                                     14
II. Dietary Sodium: Public Health Implications
          Current National Recommendations
          • United States, cont.
                   – Institute of Medicine, National Academy of Sciences
                       • Strategies to Reduce Sodium Intake in the U.S. (2010):
                          1. The Food and Drug Administration (FDA) should expeditiously initiate a
                             process to set a mandatory national standards for the sodium content
                             of foods.
                                • FDA should modify the level at which salt is considered GRAS
                                  (Generally Recognized As Safe).
                          2. The food industry should voluntarily act to reduce the sodium content
                             of foods in advance of the implementation of mandatory standards.
                          3. Government agencies, public health and consumer organizations, and
                             the food industry should carry out activities to support the reduction
                             of sodium levels in the food supply.
                          4. In tandem with recommendations to reduce the sodium content of the
                             food supply, government agencies, public health and consumer
                             organizations, health professionals, the health insurance industry, the
                             food industry, and public-private partnerships should conduct
                             augmenting activities to support consumers in reducing sodium intake.
                          5. Federal agencies should ensure and enhance monitoring and
                             surveillance relative to sodium intake measurement, salt taste
                             preference, and sodium content of foods, and should ensure sustained
                             and timely release of data in user-friendly formats.
R. Tarté - 20 Sep 2012                                                                                 15
II. Dietary Sodium: Public Health Implications
          Current National Recommendations
          • United States, cont.
                   – Institute of Medicine, National Academy of Sciences
                       • Research Need Areas
                            – Understanding of how salty taste preferences develop
                              throughout the lifespan.
                            – Development of innovative methods to reduce sodium in
                              foods while maintaining palatability, physical properties, and
                              safety.
                            – Enhancement of current understanding of factors that impact
                              consumer awareness and behavior relative to sodium
                              reduction.




R. Tarté - 20 Sep 2012                                                                         16
II. Dietary Sodium: Public Health Implications
          Current National Recommendations
          • United States, cont.
                   – National Salt Reduction Initiative (NSRI)
                      • Partnership of more than 85 state and local health authorities and
                         national health organizations, coordinated by New York City Health
                         Department.
                      • Sets voluntary targets for salt levels in 62 categories of packaged
                         food and 25 categories of restaurant food to guide food company
                         salt reductions in 2012 and 2014.
                      • Goal is to reduce Americans’ sodium intake by 20% by 2014
                         through voluntary corporate commitments to lower sodium in
                         packaged and restaurant food.
                      • Specific targets can be found at http://www.nyc.gov/health/salt.
                      • As of August 2011, 4 meat companies had committed to NSRI
                         targets.


R. Tarté - 20 Sep 2012                                                                        17
II. Dietary Sodium: Public Health Implications
          Current National Recommendations
          • Europe
                   – E.U. Framework for National Salt Initiatives (2008)
                       • Overall goal “to contribute towards reduced salt intake at
                         population level in order to achieve the national or WHO
                         recommendations.”
                       • Minimum benchmark of 16% salt reduction over 4 years for all
                         food products was established, including restaurants and catering.
                       • 12 categories of foods were identified as priorities; member states
                         must select at least 5 for their national plan.
          • Canada
                   – Sodium Reduction Guidelines, Health Canada (2012)
                      • Goal of reducing sodium intake to 2,300 mg/person/day by end of
                        2016.
                      • Food companies were asked to voluntarily reduce sodium in their
                        products and Guiding Benchmark Sodium Reduction Levels were
                        provided to assist industry in this effort.



R. Tarté - 20 Sep 2012                                                                         18
II. Dietary Sodium: Public Health Implications
           Current National Recommendations
          • Brazil
                   – Guia Alimentar para a População Brasileira (1ª edição), Ministério da
                     Saúde (2008)
                      • Maximum salt intake level of 5 g/day (2,000 mg Na/day), which
                         amounts to 50% reduction in dietary intake.
                      • Consume salt in moderation and avoid processed foods with
                         elevated sodium content.
                   – National Strategy for Reducing Sodium Consumption
                      • Call for voluntary reduction of sodium in processed foods and
                         those sold at restaurants and foodservice establishments.
                      • Sodium reduction targets have been negotiated for certain foods.




R. Tarté - 20 Sep 2012                                                                       19
II. Dietary Sodium: Health Implications
          International Recommendations
          • World Health Organization (WHO)
                   – “Current recommendations indicate that in order to prevent chronic
                     diseases, the population average consumption of salt should be <
                     5g/day (< 2 g [2,000 mg]/day of sodium) (WHO 1983, WHO 2003).”
                   – In the Americas, a Pan American Health Organization expert group
                     recommends that this be achieved by 2020.




R. Tarté - 20 Sep 2012                                                                    20
III. Dietary Sodium:
                         Consumer Perceptions and Behavior




R. Tarté - 20 Sep 2012                                       21
III. Dietary Sodium: Consumer Perceptions and Behavior
          What are U.S. consumers doing to limit sodium intake?
          8 out of 10 have taken at least one of six specified actions




                         Source: International Food Information Council Foundation. 2012 Food & Health Survey.
R. Tarté - 20 Sep 2012                                                                                           22
III. Dietary Sodium: Consumer Perceptions and Behavior
          Sodium content ranks high among U.S. consumers
          when making food purchase decisions




                         Source: International Food Information Council Foundation. 2012 Food & Health Survey.
R. Tarté - 20 Sep 2012                                                                                           23
III. Dietary Sodium: Consumer Perceptions and Behavior
          What label claims do consumers look for?
          • 50% of consumers think more highly of products claiming to
            be low in sodium
                   – Amid nutritional claims, sodium and salt-related benefits are the
                     second most sought-after descriptors

       “If a food or beverage is advertised as being low in sodium,                                  Descriptors looked for when purchasing
                  I think more positively of that product.”                                                     food or beveragea
                         Somewhat      Strongly Disagree                                         Lowfat                                             62
                          Disagree            4%
                            10%                                                        Low Saturated Fat                                            61
                                                     Agree Strongly
                                                         11%
                                                                                               Low-Salt                                        57

                                                                                            Low-Sodium                                        56
                   Neither Agree nor                                  Somewhat Agree      Low Trans-Fat                                       56
                       Disagree                                           39%
                         36%                                                            Low-Cholesterol                                       56

                                                                                              Low-Sugar                                   55

                                                                                            Low-Calorie                                   54

                                                                                       Low-Carbohydrate                              47



     Sources: a) Technomic Inc., 2010, The Healthy Eating Consumer Trend Report
              b) International Food Information Council, Sodium Report, August 2011
R. Tarté - 20 Sep 2012                                                                                                                                   24
III. Dietary Sodium: Consumer Perceptions and Behavior
          But…They Still Prefer Taste and Price!




                         Source: International Food Information Council Foundation. 2012 Food & Health Survey.
R. Tarté - 20 Sep 2012                                                                                           25
THE CHALLENGE

           To significantly lower Sodium without compromising:
                 1. Product Eating Quality

                 2. Competitive Price

                 3. Healthy Profit Margins




R. Tarté - 20 Sep 2012                                           26
IV. Food Contributors to Sodium Intake




R. Tarté - 20 Sep 2012                                      27
III. Food Contributors to Sodium Intake
          United States, 2007-2008*
                                                                                             Grain or Meat/Poultry Fish
                                                                                             Mixed Dishes
                                                                                             Meat, Poultry, Fish, Eggs
                                      13%
                                                                 23%                         Bread/Grain Products
                              4%
                                                                                             Vegetables
                         4%
                                                                                             Dairy
                         4%
                                                                                             Savory Snacks
                         5%
                                                                                             Salad
                          7%                                             19%                 Dressings/Spreads/Dips
                                                                                             Condiments/Sauces
                                   7%
                                                                                             Soups
                                                 14%
                                                                                             Others

   * 75% of total intake; does not include sodium from salt added in the home during food preparation or at the table,
     estimated at 20% of total intake
                               Source: What We Eat in America, NHANES 2007-2008, Day 1 dietary intake weighted.
R. Tarté - 20 Sep 2012                                                                                                    28
III. Food Contributors to Sodium Intake
          United States, 2007-2008*
          Meat, Poultry, Fish, Eggs
                                                                                  % of Category % of Total Diet

          TOTAL                                                                          100                  19
          Deli/Cured Meats
              Ham, luncheon meats, frankfurters, bacon,                                   47                  9
              sausage
          Poultry
                                                                                          21                  4
             Fried/baked chicken, patties, nuggets, turkey, duck
          Meats
                                                                                          11                  2
             Beef, pork, lamb, game
          Fish/Seafood
                                                                                          11                  2
              Finfish and shellfish, cakes, salads
          Eggs/Egg Dishes
                                                                                          11                  2
              Scrambled/fried, omelets, quiches, soufflés

                           Source: What We Eat in America, NHANES 2007-2008, Day 1 dietary intake weighted.
R. Tarté - 20 Sep 2012                                                                                             29
IV. Food Contributors to Sodium Intake
          Canada, 2004




                   Source: Sodium Reduction Strategy for Canada (2010) [Data from: CCHS 2.2 (Fischer PWF, Vigneault M, Huang R,
                           Arvaniti K, Roach P (2009). Sodium food sources in the Canadian diet. Appl Physiol Nutr Metab 34:884-92)]
R. Tarté - 20 Sep 2012                                                                                                                 30
V. Sodium in Processed Meats




R. Tarté - 20 Sep 2012                                  31
V. Sodium in Processed Meats
          Primary Sources
                                                                                                      Na
                                                                    Na content,   Usage level,
         Ingredient                     Function                                                 contribution,
                                                                        %             %
                                                                                                   mg/100 g
         Sodium chloride                Water and fat binding          39.3         1.0–2.5        393–983
                                        Preservation
                                        Safety
                                        Flavor
         Sodium lactate                 Safety                         20.5         1.0–2.5        205–513
                                        Preservation
         Sodium tripolyphosphate        Water binding and holding      31.2        0.20–0.50       62–156

         Meat                           Endogenous content          0.07–0.08       50-280         35–224

         Sodium ascorbate/erythorbate   Cure accelerator               11.6        0.30–0.55        35–64

         Sodium diacetate               Safety                         16.2        0.05–0.20         8–32

         Sodium nitrite                 Safety                         33.3       0.006–0.019        2–6
                                        Preservation
                                        Flavor
         Water, softened                Formula water                 0.012          0–30            3.6
         (15 grain hardness)
         Salt, sodium lactate and sodium phosphates account for approximately 90% of the
         sodium content of most processed meat products.
R. Tarté - 20 Sep 2012                                                                                           32
V. Sodium in Processed Meats
          Salt - Functions
          • Solubilization of myofibrillar proteins
                   – Allow proteins to bind water and fat.
                   – ~4% is required for efficient extraction and solubilization.
          • Increase of water holding capacity
                   – Lowers isoelectric point (pI) from ~pH 5.1 to ~pH 4.0, increasing
                     repulsion between protein chains in the pH range of 5.6-6.3 and
                     causing a corresponding increase in water holding capacity.
          • Flavor enhancement
                   – In general, consumers tolerate up to ~2% salt.
          • Antimicrobial activity
                   – Retards microbial growth, increasing shelf life and improving food
                     safety.




R. Tarté - 20 Sep 2012                                                                    33
V. Sodium in Processed Meats
          Salt - Effect on Water Holding Capacity




                         Source: Xiong YL (2004). Muscle proteins. In Yada RY (Ed.), Proteins in food processing.
                                 Cambridge, England: Woodhead Publishing.

R. Tarté - 20 Sep 2012                                                                                              34
V. Sodium in Processed Meats
           Sodium Phosphates - Types
          • Alkaline
                   –     Sodium (STPP) or potassium tripolyphosphate (KTPP)
                   –     Sodium (SHMP) or potassium (KHMP) hexametaphosphate
                   –     Disodium (DSP) or dipotassium (DKP) phosphate
                   –     Sodium (SPP) or potassium (KPP) pyrophosphate
          • Acidic
                   – Sodium (SAPP) or potassium (KAPP) acid pyrophosphate
                   – Monosodium (MSP) or monopotassium (MKP) phosphate




R. Tarté - 20 Sep 2012                                                         35
V. Sodium in Processed Meats
           Sodium Phosphates - Functions
          • pH control
                   – Alkaline phosphates raise meat pH (~0.2-0.3 units) and move it further
                     away from the isoelectric point, thus increasing WHC.
          • Protein extraction
                   – Dissociate actomyosin complex, thus freeing myosin for emulsification
                     and making more room for water.
          • Chelation and sequestration
                   – Bind divalent cations (e.g., Fe+2; Ca+2; Mg+2), thereby reducing
                     oxidative rancidity.
          • Acceleration of the curing reaction
                   – Acidic phosphates accelerate the reaction of nitrite and myoglobin to
                     form nitrosomyoglobin (cured pink pigment).




R. Tarté - 20 Sep 2012                                                                        36
V. Sodium in Processed Meats
           Sodium Lactate - Functions
          • Control of Listeria monocytogenes
                   – Inhibits bacterial growth, primarily Listeria monocytogenes.
                       • Effect is listeriostatic, not listericidal.
                   – More effective in combination with sodium diacetate.
                   – Listeria monocytogenes is the most important pathogen in ready-to-
                     eat processed meat products because:
                       • It can grow at refrigeration temperatures.
                       • It tolerates high salt concentrations.
                       • Listeriosis can be a serious, life-threatening infection, especially for
                         those most susceptible (infants, unborn, elderly,
                         immunocompromised).




R. Tarté - 20 Sep 2012                                                                              37
V. Sodium in Processed Meats
          Functional Contributions of Major Sodium Sources




                         Due to it’s multi-functional nature, a true replacement for NaCl has not
                         been found. Therefore, replacement efforts generally require a multi-
                         technology approach.


R. Tarté - 20 Sep 2012                                                                              38
VI. Technological Alternatives for
                     Sodium Reduction in Processed Meats




R. Tarté - 20 Sep 2012                                      39
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Primary Technical Considerations of Sodium Reduction
          • Cost
                   – Salt is inexpensive, so most sodium reduction strategies will likely
                     result in increased product costs.
                   – Lower sodium products, and their supporting technologies, are costly
                     to develop.
          • Commercial Risk
                   – Consumers tend to associate “low or reduced sodium” with “low or
                     reduced flavor.”
                   – Some sodium reduction alternatives may not be label-friendly.
          • Regulations
                   – Regulations may not permit the use of certain ingredients.
          • Research Funding
                   – Lack of public funding for food-based sodium reduction solutions;
                     much of the science has been undertaken by private industry.

R. Tarté - 20 Sep 2012                                                                      40
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Technological Strategic Framework

                                                   Sodium Reduction
                     Tools                       Enabling Technologies




                                     Sodium Source                    Sodium Source
               Strategies
                                       Reduction                       Substitution




                                                        SODIUM
                         Goal
                                                       REDUCTION

R. Tarté - 20 Sep 2012                                                                41
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          •     Fat and Water Binding
          •     Sodium Source Substitution
          •     Taste/Flavor Enhancement
          •     Taste Modification
          •     Salt Crystal Modification
          •     Alternative Antimicrobials
          •     Non-ingredient Approaches




R. Tarté - 20 Sep 2012                                                             42
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Fat and Water Binding
                   – Principle
                      • Removal of salt reduces the fat/water binding and emulsification
                         capacity of the meat system, thus negatively impacting texture and
                         yield.
                      • Addition of binder ingredients can help recover some of this lost
                         functionality.
                   – Examples
                      • Starches, proteins, gums, emulsifiers, enzymes .




R. Tarté - 20 Sep 2012                                                                        43
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Sodium Source Substitution
                   – Principle
                      • In meat systems, negative ions (Cl-, phosphate, lactate) are more
                         functionally important than positive ions (Na+, K+).
                      • Therefore, salts that contain lower sodium, or that contain
                         potassium or other cations instead of sodium, should provide
                         equivalent functionality, although this should be validated.
                   – Examples
                      • Potassium chloride (KCl) to replace NaCl
                      • Lower-sodium sea salts to replace NaCl
                      • Potassium lactate to replace sodium lactate




R. Tarté - 20 Sep 2012                                                                      44
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • A Note on Potassium
                   – In U.S., Adequate Intake (AI) of potassium for people >14 years old is
                     4,700 mg/day.
                   – In a significant subset of the population, excessive potassium intake
                     (>4,700 mg/day) can result in hyperkalemia (elevated serum
                     potassium), which can lead to arrhythmia.
                   – At greatest risk for hyperkalemia are individuals with impaired urinary
                     potassium excretion, such as those with type 1 diabetes, chronic
                     kidney disease, severe heart failure, adrenal insufficiency, and those
                     who are on drugs that increase serum potassium levels.
                   – As a result, U.S. Institute of Medicine has called for vigilance of the
                     increasing use of KCl as a salt substitute and for systematic tracking,
                     monitoring, and possible mitigation, of its use in foods.
                   – U.K. Food Standards Agency (FSA) and Department of Heath advise
                     against the use of potassium-based ingredients to replace salt.

R. Tarté - 20 Sep 2012                                                                         45
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Taste/Flavor Enhancement
                   – Principle
                      • Taste enhancers are substances that, while not possessing a
                         pronounced taste in and of themselves, increase the intensity of
                         how the salty taste is perceived.
                      • Taste enhancers work by activating receptors in the tongue and
                         mouth.
                      • Many taste enhancers possess umami (savory) taste
                         characteristics.




R. Tarté - 20 Sep 2012                                                                      46
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Taste/Flavor Enhancement
                   – Examples
                      • Glutamates
                          – Enhance salty taste due to their umami properties.
                          – e.g., monosodium (or monopotassium) glutamate.
                      • Nucleotide-containing ingredients
                          – Can act synergistically with other salt substitution ingredients
                            to provide a fuller umami character.
                          – e.g., disodium inosinate, disodium guanylate, calcium
                            inosinate, calcium guanylate.
                      • Hydrolyzed proteins (meat, soy, corn, etc.)
                          – Contain high levels of peptides.
                          – Act as flavor enhancers by providing “meaty” and “brothy”
                            notes.

R. Tarté - 20 Sep 2012                                                                         47
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Taste/Flavor Enhancement
                   – Examples, cont.
                      • Meat stocks and broths.
                          – Enhance flavor by contributing “meaty" and “brothy” notes.
                      • Yeast products
                          – Rich in peptides, nucleotides and glutamic acid.
                          – e.g., autolyzed yeast, yeast extract, inactive dry yeast.
                      • Soy sauce
                          – High in glutamic acid.




R. Tarté - 20 Sep 2012                                                                   48
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Taste Modification
                   – Principle
                      • Taste modifiers generally act by blocking or activating specific taste
                         receptors, such as those for bitterness, which permits the addition
                         of higher levels of bitter ingredients than would otherwise be
                         possible.
                      • Typically added to proprietary salt substitution mixtures.
                   – Examples
                      • Adenosine monophosphate (AMP)
                           – Blocks bitterness by blocking activation of certain sensory
                              receptors.
                      • Peptides




R. Tarté - 20 Sep 2012                                                                           49
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Salt Crystal Modification
                   – Principle
                      • Salt (NaCl, KCl) crystals can be modified by physical and/or
                         chemical means in order to change the way in which they deliver
                         taste (i.e., saltiness, bitterness) while preserving other functional
                         benefits.
                   – Examples
                      • Soda-Lo (Eminate Ltd.) – restructured NaCl crystals consisting of
                         microscopic hollow balls that deliver intense saltiness. May be
                         better suited for topical applications.
                      • Nu-Tek salt (Nu-Tek Salt, LLC) – restructured crystals of KCl with
                         reduced bitter and metallic notes.




R. Tarté - 20 Sep 2012                                                                           50
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Alternative Antimicrobials
                   – Principle
                      • Alternatives to sodium lactate have been shown to be effective at
                         controlling L. monocytogenes and other pathogens.
                   – Examples
                      • Potassium lactate
                           – Use may be limited by bitter and metallic flavor notes.
                           – Use may be negated by replacement of NaCl with KCl.
                           – May need to be used in conjunction with bitterness masker.
                      • Sodium benzoate, calcium propionate, potassium sorbate
                           – Used at much lower levels than lactate (0.1–0.3% vs. 2–3%).
                           – Effective against L. monocytogenes in combination with
                              sodium diacetate.
                           – May be more effective in combination than alone.

R. Tarté - 20 Sep 2012                                                                      51
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Alternative Antimicrobials, cont.
                   – Examples, cont.
                      • Fermentation products (e.g., cultured sugar, cultured dextrose)
                           – Mostly proprietary compositions and blends.
                           – Antimicrobial effectiveness of each blend should be validated.
                      • Lauric arginate
                           – Commonly applied topically post-lethality.
                   – Note: the effectiveness of alternative antimicrobials must be
                     demonstrated and modeled and/or validated.




R. Tarté - 20 Sep 2012                                                                        52
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Non-ingredient Approaches
                   – Post-lethality Interventions
                      • Principle
                           – Antimicrobial intervention after final packaging can decrease
                              or eliminate need for antimicrobial ingredients, such as
                              sodium lactate.
                                » . . . as long as package remains unopened or
                                   atmospherically intact
                      • Examples
                           – Post-package pasteurization
                           – High pressure processing (87,000 psi for 3–4 min)
                           – Irradiation




R. Tarté - 20 Sep 2012                                                                       53
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Sodium Reduction Enabling Technologies
          • Non-ingredient Approaches, cont.
                   – Meat Functionality Improvements
                      • Principle
                          – Processing interventions that result in increased meat protein
                            functionality may allow the use of less salt.
                      • Examples
                          – Pre-rigor processing
                               » Salting of meat prior to onset of rigor mortis.
                               » Increased water holding capacity due to higher meat pH.
                          – Ultra High Pressure
                               » Limited studies have been performed on the effects of
                                  high pressure on protein structure and functionality.
                               » More research is needed.



R. Tarté - 20 Sep 2012                                                                       54
VI. Technological Alternatives for Sodium Reduction in Processed Meats
          Potential Solutions to Common Technical Challenges
         Challenge                                Potential Solutions
         Reduced water retention and/or           • KCl
         emulsification capacity                  • Binders
                                                     - e.g., starches, proteins, gums, emulsifiers, enzymes
                                                  • Non-ingredient approaches
                                                     - e.g., pre-rigor processing
         Reduced taste and/or flavor              • Taste/flavor enhancers
                                                  • Restructured salts
                                                  • Small step reductions
         Potassium-induced bitter, metallic, or   • Taste modifiers (bitterness blockers, etc.)
         chemical taste and flavor notes          • Restructured KCl crystals
         Reduced antimicrobial activity           • Increased level of antimicrobials or addition of new
                                                    antimicrobials
                                                     - e.g., K lactate, benzoate/propionate/
                                                       sorbate, fermentates, lauric arginate
                                                  • Post-lethality interventions
                                                     - e.g., high pressure, post-package pasteurization,
                                                       irradiation


R. Tarté - 20 Sep 2012                                                                                        55
VII. Summary




R. Tarté - 20 Sep 2012                  56
VII. Summary
          Putting It Together: Elements of a Na Reduction Strategy


                    Nutrition   • Define target sodium levels


                                • Define desired/acceptable organoleptic quality
        Quality/Regulatory      • Understand labeling implications (ingredients, claims)

                                • Define adequate price point
                     Finance    • Define desired profit margin
                                • Define cost targets (price vs. margin)

                                • Announced vs. silent reductions
                  Marketing     • Single or stepwise reductions


                                • Select strategic approach
                 Technology     • Select appropriate sodium reduction technology(ies)


R. Tarté - 20 Sep 2012                                                                     57

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Estratégias tecnológicas para a redução de sódio em produtos cárneos

  • 1. Technological Strategies for Sodium Reduction in Processed Meat Products Rodrigo Tarté, Ph.D. Director, Research & Development John Morrell Food Group Lisle, Illinois, USA 9th International Meat Industrialization Seminar Chapecó, SC, Brazil | 20 September 2012
  • 2. Presentation Outline I. Contributions of Processed Meats to a Healthy Lifestyle II. Dietary Sodium: Public Health Implications III. Dietary Sodium: Consumer Perceptions IV. Food Contributors to Sodium Intake V. Sources of Sodium in Processed Meats V. Technological Alternatives for Sodium Reduction in Processed Meats VI. Summary R. Tarté - 20 Sep 2012 2
  • 3. Disclaimer Throughout this presentation, any written or verbal reference to any specific commercial products by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply endorsement or recommendation on the part of the speaker or of the John Morrell Food Group, its subsidiaries or employees. R. Tarté - 20 Sep 2012 3
  • 4. The Culprit 11 Na Sodium (Natrium) 22.98976928 R. Tarté - 20 Sep 2012 4
  • 5. A Brief History of Salt • Most ancient known food preservative. • Historically used to preserve meat, fish , vegetables, fruit. • Of crucial economic importance in ancient times. – Served as currency in various places at various times. – Wars have been fought over it. • Roman soldiers received salt as part of their pay. – “salarium argentum” → en. salary, pt. salário, es. salario • Historical association with meat and other foods. – Lat. sal (salt), salsus (salty), salsicus (seasoned with salt) • en. sausage, fr. saucisse, pt. salsicha, es. salchicha • en. salad, fr. salade, pt. salada, es. ensalada • en. sauce, fr. sauce, pt. salsa, es. salsa R. Tarté - 20 Sep 2012 5
  • 6. I. Contributions of Processed Meats to a Healthy Lifestyle R. Tarté - 20 Sep 2012 6
  • 7. I. Contributions of Processed Meats to a Healthy Lifestyle Dietary Contributions • Excellent source of various essential nutrients: – High-quality protein – B vitamins (thiamin, riboflavin, niacin, B6, B12) – Minerals: iron, zinc, selenium • Minerals from meat have higher bioavailability than those from vegetable sources • Satiety – Protein helps promote satiety. • Variety • Enjoyment R. Tarté - 20 Sep 2012 7
  • 8. I. Contributions of Processed Meats to a Healthy Lifestyle Socio-cultural Contributions • Convenience/Comfort – Ease of use – Time • Safety • Accessibility to meat R. Tarté - 20 Sep 2012 8
  • 9. II. Dietary Sodium: Public Health Implications R. Tarté - 20 Sep 2012 9
  • 10. II. Dietary Sodium: Public Health Implications Physiology of Salt • Essential mineral; must be consumed in adequate amounts. • Key roles – Proper balance and acid-base balance of body fluids. – Regulation of movement of fluids into and out of cells (together with potassium). – Regulation of blood volume and pressure. – Nerve function and muscle contraction. • Excessive consumption – Positively associated with prevalence of hypertension, which can lead to cerebrovascular disease (CVD) (i.e., heart disease and stroke) – WHO (2002) has estimated that globally 62% of cerebrovascular disease and 49% of ischaemic heart disease were attributable to elevated blood pressure (systolic >115 mmHg). – According to WHO, high blood pressure is the wold’s leading preventable risk factor for mortality. R. Tarté - 20 Sep 2012 10
  • 11. II. Dietary Sodium: Public Health Implications Salt Intake in the Americas* • Exceeds 6 g/day by age 5. • Averages between 9 and 12 g per day in many countries. • Daily intake estimates: – Brazil 11 g (= 4,323 mg Na) – Argentina 12 g (= 4,716 mg Na) – Chile 9 g (= 2,537 mg Na) – United States 8.7 g (= 3,419 mg Na) • Is highly correlated to caloric intake. • Sources of dietary salt vary. – 75% coming from processed food in developed countries. – 70% coming from discretionary salt added in cooking or at the table in parts of Brazil. * Legetic B., & Campbell, N. (2011). Reducing salt intake in the Americas: Pan American Health Organization actions. Journal of Health Communication, 16 Suppl 2, 37-48. R. Tarté - 20 Sep 2012 11
  • 12. II. Dietary Sodium: Public Health Implications Sodium Intake in the United States R. Tarté - 20 Sep 2012 12
  • 13. II. Dietary Sodium: Public Health Implications Sodium Intake in Brazil* • Mean daily sodium availability in Brazilian households in 2002-2003 was 4.5 g per person (or 4.7 g considering a daily calorie intake of 2,000 kcal). • Although “most of the sodium available for intake across all income strata was derived from kitchen salt or salt-based condiments (76.2%), the fraction derived from processed foods with added salt showed a strong linear increase as household purchasing power increased, representing 9.7% of total sodium intake in the lower quintile of the per capita income distribution and 25.0% in the upper quintile.” * Sarno et al. (2009). Estimated sodium intake by the Brazilian population, 2002-2003. Revista de Saúde Pública, 43(2),1-6. R. Tarté - 20 Sep 2012 13
  • 14. II. Dietary Sodium: Public Health Implications Current National Recommendations • United States – Reference Daily Value (DRV) for sodium is currently 2,400 mg/day. – Institute of Medicine, National Academy of Sciences • “Analysts estimate that population-wide reductions in sodium could prevent more than 100,000 deaths annually.” • For healthy populations 19 to 50 years old (2004): – Adequate Intake (AI) = 1,500 mg/day – Tolerable Upper Intake Level (UL) = 2,300 mg/day – Dietary Guidelines for Americans, USDA (2005) • “Reduce daily sodium intake to less than 2,300 milligrams (mg) and further reduce intake to 1,500 mg among persons who are 51 and older and those of any age who are African American or have hypertension, diabetes, or chronic kidney disease. The 1,500 mg recommendation applies to about half of the U.S. population, including children, and the majority of adults.” R. Tarté - 20 Sep 2012 14
  • 15. II. Dietary Sodium: Public Health Implications Current National Recommendations • United States, cont. – Institute of Medicine, National Academy of Sciences • Strategies to Reduce Sodium Intake in the U.S. (2010): 1. The Food and Drug Administration (FDA) should expeditiously initiate a process to set a mandatory national standards for the sodium content of foods. • FDA should modify the level at which salt is considered GRAS (Generally Recognized As Safe). 2. The food industry should voluntarily act to reduce the sodium content of foods in advance of the implementation of mandatory standards. 3. Government agencies, public health and consumer organizations, and the food industry should carry out activities to support the reduction of sodium levels in the food supply. 4. In tandem with recommendations to reduce the sodium content of the food supply, government agencies, public health and consumer organizations, health professionals, the health insurance industry, the food industry, and public-private partnerships should conduct augmenting activities to support consumers in reducing sodium intake. 5. Federal agencies should ensure and enhance monitoring and surveillance relative to sodium intake measurement, salt taste preference, and sodium content of foods, and should ensure sustained and timely release of data in user-friendly formats. R. Tarté - 20 Sep 2012 15
  • 16. II. Dietary Sodium: Public Health Implications Current National Recommendations • United States, cont. – Institute of Medicine, National Academy of Sciences • Research Need Areas – Understanding of how salty taste preferences develop throughout the lifespan. – Development of innovative methods to reduce sodium in foods while maintaining palatability, physical properties, and safety. – Enhancement of current understanding of factors that impact consumer awareness and behavior relative to sodium reduction. R. Tarté - 20 Sep 2012 16
  • 17. II. Dietary Sodium: Public Health Implications Current National Recommendations • United States, cont. – National Salt Reduction Initiative (NSRI) • Partnership of more than 85 state and local health authorities and national health organizations, coordinated by New York City Health Department. • Sets voluntary targets for salt levels in 62 categories of packaged food and 25 categories of restaurant food to guide food company salt reductions in 2012 and 2014. • Goal is to reduce Americans’ sodium intake by 20% by 2014 through voluntary corporate commitments to lower sodium in packaged and restaurant food. • Specific targets can be found at http://www.nyc.gov/health/salt. • As of August 2011, 4 meat companies had committed to NSRI targets. R. Tarté - 20 Sep 2012 17
  • 18. II. Dietary Sodium: Public Health Implications Current National Recommendations • Europe – E.U. Framework for National Salt Initiatives (2008) • Overall goal “to contribute towards reduced salt intake at population level in order to achieve the national or WHO recommendations.” • Minimum benchmark of 16% salt reduction over 4 years for all food products was established, including restaurants and catering. • 12 categories of foods were identified as priorities; member states must select at least 5 for their national plan. • Canada – Sodium Reduction Guidelines, Health Canada (2012) • Goal of reducing sodium intake to 2,300 mg/person/day by end of 2016. • Food companies were asked to voluntarily reduce sodium in their products and Guiding Benchmark Sodium Reduction Levels were provided to assist industry in this effort. R. Tarté - 20 Sep 2012 18
  • 19. II. Dietary Sodium: Public Health Implications Current National Recommendations • Brazil – Guia Alimentar para a População Brasileira (1ª edição), Ministério da Saúde (2008) • Maximum salt intake level of 5 g/day (2,000 mg Na/day), which amounts to 50% reduction in dietary intake. • Consume salt in moderation and avoid processed foods with elevated sodium content. – National Strategy for Reducing Sodium Consumption • Call for voluntary reduction of sodium in processed foods and those sold at restaurants and foodservice establishments. • Sodium reduction targets have been negotiated for certain foods. R. Tarté - 20 Sep 2012 19
  • 20. II. Dietary Sodium: Health Implications International Recommendations • World Health Organization (WHO) – “Current recommendations indicate that in order to prevent chronic diseases, the population average consumption of salt should be < 5g/day (< 2 g [2,000 mg]/day of sodium) (WHO 1983, WHO 2003).” – In the Americas, a Pan American Health Organization expert group recommends that this be achieved by 2020. R. Tarté - 20 Sep 2012 20
  • 21. III. Dietary Sodium: Consumer Perceptions and Behavior R. Tarté - 20 Sep 2012 21
  • 22. III. Dietary Sodium: Consumer Perceptions and Behavior What are U.S. consumers doing to limit sodium intake? 8 out of 10 have taken at least one of six specified actions Source: International Food Information Council Foundation. 2012 Food & Health Survey. R. Tarté - 20 Sep 2012 22
  • 23. III. Dietary Sodium: Consumer Perceptions and Behavior Sodium content ranks high among U.S. consumers when making food purchase decisions Source: International Food Information Council Foundation. 2012 Food & Health Survey. R. Tarté - 20 Sep 2012 23
  • 24. III. Dietary Sodium: Consumer Perceptions and Behavior What label claims do consumers look for? • 50% of consumers think more highly of products claiming to be low in sodium – Amid nutritional claims, sodium and salt-related benefits are the second most sought-after descriptors “If a food or beverage is advertised as being low in sodium, Descriptors looked for when purchasing I think more positively of that product.” food or beveragea Somewhat Strongly Disagree Lowfat 62 Disagree 4% 10% Low Saturated Fat 61 Agree Strongly 11% Low-Salt 57 Low-Sodium 56 Neither Agree nor Somewhat Agree Low Trans-Fat 56 Disagree 39% 36% Low-Cholesterol 56 Low-Sugar 55 Low-Calorie 54 Low-Carbohydrate 47 Sources: a) Technomic Inc., 2010, The Healthy Eating Consumer Trend Report b) International Food Information Council, Sodium Report, August 2011 R. Tarté - 20 Sep 2012 24
  • 25. III. Dietary Sodium: Consumer Perceptions and Behavior But…They Still Prefer Taste and Price! Source: International Food Information Council Foundation. 2012 Food & Health Survey. R. Tarté - 20 Sep 2012 25
  • 26. THE CHALLENGE To significantly lower Sodium without compromising: 1. Product Eating Quality 2. Competitive Price 3. Healthy Profit Margins R. Tarté - 20 Sep 2012 26
  • 27. IV. Food Contributors to Sodium Intake R. Tarté - 20 Sep 2012 27
  • 28. III. Food Contributors to Sodium Intake United States, 2007-2008* Grain or Meat/Poultry Fish Mixed Dishes Meat, Poultry, Fish, Eggs 13% 23% Bread/Grain Products 4% Vegetables 4% Dairy 4% Savory Snacks 5% Salad 7% 19% Dressings/Spreads/Dips Condiments/Sauces 7% Soups 14% Others * 75% of total intake; does not include sodium from salt added in the home during food preparation or at the table, estimated at 20% of total intake Source: What We Eat in America, NHANES 2007-2008, Day 1 dietary intake weighted. R. Tarté - 20 Sep 2012 28
  • 29. III. Food Contributors to Sodium Intake United States, 2007-2008* Meat, Poultry, Fish, Eggs % of Category % of Total Diet TOTAL 100 19 Deli/Cured Meats Ham, luncheon meats, frankfurters, bacon, 47 9 sausage Poultry 21 4 Fried/baked chicken, patties, nuggets, turkey, duck Meats 11 2 Beef, pork, lamb, game Fish/Seafood 11 2 Finfish and shellfish, cakes, salads Eggs/Egg Dishes 11 2 Scrambled/fried, omelets, quiches, soufflés Source: What We Eat in America, NHANES 2007-2008, Day 1 dietary intake weighted. R. Tarté - 20 Sep 2012 29
  • 30. IV. Food Contributors to Sodium Intake Canada, 2004 Source: Sodium Reduction Strategy for Canada (2010) [Data from: CCHS 2.2 (Fischer PWF, Vigneault M, Huang R, Arvaniti K, Roach P (2009). Sodium food sources in the Canadian diet. Appl Physiol Nutr Metab 34:884-92)] R. Tarté - 20 Sep 2012 30
  • 31. V. Sodium in Processed Meats R. Tarté - 20 Sep 2012 31
  • 32. V. Sodium in Processed Meats Primary Sources Na Na content, Usage level, Ingredient Function contribution, % % mg/100 g Sodium chloride Water and fat binding 39.3 1.0–2.5 393–983 Preservation Safety Flavor Sodium lactate Safety 20.5 1.0–2.5 205–513 Preservation Sodium tripolyphosphate Water binding and holding 31.2 0.20–0.50 62–156 Meat Endogenous content 0.07–0.08 50-280 35–224 Sodium ascorbate/erythorbate Cure accelerator 11.6 0.30–0.55 35–64 Sodium diacetate Safety 16.2 0.05–0.20 8–32 Sodium nitrite Safety 33.3 0.006–0.019 2–6 Preservation Flavor Water, softened Formula water 0.012 0–30 3.6 (15 grain hardness) Salt, sodium lactate and sodium phosphates account for approximately 90% of the sodium content of most processed meat products. R. Tarté - 20 Sep 2012 32
  • 33. V. Sodium in Processed Meats Salt - Functions • Solubilization of myofibrillar proteins – Allow proteins to bind water and fat. – ~4% is required for efficient extraction and solubilization. • Increase of water holding capacity – Lowers isoelectric point (pI) from ~pH 5.1 to ~pH 4.0, increasing repulsion between protein chains in the pH range of 5.6-6.3 and causing a corresponding increase in water holding capacity. • Flavor enhancement – In general, consumers tolerate up to ~2% salt. • Antimicrobial activity – Retards microbial growth, increasing shelf life and improving food safety. R. Tarté - 20 Sep 2012 33
  • 34. V. Sodium in Processed Meats Salt - Effect on Water Holding Capacity Source: Xiong YL (2004). Muscle proteins. In Yada RY (Ed.), Proteins in food processing. Cambridge, England: Woodhead Publishing. R. Tarté - 20 Sep 2012 34
  • 35. V. Sodium in Processed Meats Sodium Phosphates - Types • Alkaline – Sodium (STPP) or potassium tripolyphosphate (KTPP) – Sodium (SHMP) or potassium (KHMP) hexametaphosphate – Disodium (DSP) or dipotassium (DKP) phosphate – Sodium (SPP) or potassium (KPP) pyrophosphate • Acidic – Sodium (SAPP) or potassium (KAPP) acid pyrophosphate – Monosodium (MSP) or monopotassium (MKP) phosphate R. Tarté - 20 Sep 2012 35
  • 36. V. Sodium in Processed Meats Sodium Phosphates - Functions • pH control – Alkaline phosphates raise meat pH (~0.2-0.3 units) and move it further away from the isoelectric point, thus increasing WHC. • Protein extraction – Dissociate actomyosin complex, thus freeing myosin for emulsification and making more room for water. • Chelation and sequestration – Bind divalent cations (e.g., Fe+2; Ca+2; Mg+2), thereby reducing oxidative rancidity. • Acceleration of the curing reaction – Acidic phosphates accelerate the reaction of nitrite and myoglobin to form nitrosomyoglobin (cured pink pigment). R. Tarté - 20 Sep 2012 36
  • 37. V. Sodium in Processed Meats Sodium Lactate - Functions • Control of Listeria monocytogenes – Inhibits bacterial growth, primarily Listeria monocytogenes. • Effect is listeriostatic, not listericidal. – More effective in combination with sodium diacetate. – Listeria monocytogenes is the most important pathogen in ready-to- eat processed meat products because: • It can grow at refrigeration temperatures. • It tolerates high salt concentrations. • Listeriosis can be a serious, life-threatening infection, especially for those most susceptible (infants, unborn, elderly, immunocompromised). R. Tarté - 20 Sep 2012 37
  • 38. V. Sodium in Processed Meats Functional Contributions of Major Sodium Sources Due to it’s multi-functional nature, a true replacement for NaCl has not been found. Therefore, replacement efforts generally require a multi- technology approach. R. Tarté - 20 Sep 2012 38
  • 39. VI. Technological Alternatives for Sodium Reduction in Processed Meats R. Tarté - 20 Sep 2012 39
  • 40. VI. Technological Alternatives for Sodium Reduction in Processed Meats Primary Technical Considerations of Sodium Reduction • Cost – Salt is inexpensive, so most sodium reduction strategies will likely result in increased product costs. – Lower sodium products, and their supporting technologies, are costly to develop. • Commercial Risk – Consumers tend to associate “low or reduced sodium” with “low or reduced flavor.” – Some sodium reduction alternatives may not be label-friendly. • Regulations – Regulations may not permit the use of certain ingredients. • Research Funding – Lack of public funding for food-based sodium reduction solutions; much of the science has been undertaken by private industry. R. Tarté - 20 Sep 2012 40
  • 41. VI. Technological Alternatives for Sodium Reduction in Processed Meats Technological Strategic Framework Sodium Reduction Tools Enabling Technologies Sodium Source Sodium Source Strategies Reduction Substitution SODIUM Goal REDUCTION R. Tarté - 20 Sep 2012 41
  • 42. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Fat and Water Binding • Sodium Source Substitution • Taste/Flavor Enhancement • Taste Modification • Salt Crystal Modification • Alternative Antimicrobials • Non-ingredient Approaches R. Tarté - 20 Sep 2012 42
  • 43. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Fat and Water Binding – Principle • Removal of salt reduces the fat/water binding and emulsification capacity of the meat system, thus negatively impacting texture and yield. • Addition of binder ingredients can help recover some of this lost functionality. – Examples • Starches, proteins, gums, emulsifiers, enzymes . R. Tarté - 20 Sep 2012 43
  • 44. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Sodium Source Substitution – Principle • In meat systems, negative ions (Cl-, phosphate, lactate) are more functionally important than positive ions (Na+, K+). • Therefore, salts that contain lower sodium, or that contain potassium or other cations instead of sodium, should provide equivalent functionality, although this should be validated. – Examples • Potassium chloride (KCl) to replace NaCl • Lower-sodium sea salts to replace NaCl • Potassium lactate to replace sodium lactate R. Tarté - 20 Sep 2012 44
  • 45. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • A Note on Potassium – In U.S., Adequate Intake (AI) of potassium for people >14 years old is 4,700 mg/day. – In a significant subset of the population, excessive potassium intake (>4,700 mg/day) can result in hyperkalemia (elevated serum potassium), which can lead to arrhythmia. – At greatest risk for hyperkalemia are individuals with impaired urinary potassium excretion, such as those with type 1 diabetes, chronic kidney disease, severe heart failure, adrenal insufficiency, and those who are on drugs that increase serum potassium levels. – As a result, U.S. Institute of Medicine has called for vigilance of the increasing use of KCl as a salt substitute and for systematic tracking, monitoring, and possible mitigation, of its use in foods. – U.K. Food Standards Agency (FSA) and Department of Heath advise against the use of potassium-based ingredients to replace salt. R. Tarté - 20 Sep 2012 45
  • 46. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Taste/Flavor Enhancement – Principle • Taste enhancers are substances that, while not possessing a pronounced taste in and of themselves, increase the intensity of how the salty taste is perceived. • Taste enhancers work by activating receptors in the tongue and mouth. • Many taste enhancers possess umami (savory) taste characteristics. R. Tarté - 20 Sep 2012 46
  • 47. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Taste/Flavor Enhancement – Examples • Glutamates – Enhance salty taste due to their umami properties. – e.g., monosodium (or monopotassium) glutamate. • Nucleotide-containing ingredients – Can act synergistically with other salt substitution ingredients to provide a fuller umami character. – e.g., disodium inosinate, disodium guanylate, calcium inosinate, calcium guanylate. • Hydrolyzed proteins (meat, soy, corn, etc.) – Contain high levels of peptides. – Act as flavor enhancers by providing “meaty” and “brothy” notes. R. Tarté - 20 Sep 2012 47
  • 48. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Taste/Flavor Enhancement – Examples, cont. • Meat stocks and broths. – Enhance flavor by contributing “meaty" and “brothy” notes. • Yeast products – Rich in peptides, nucleotides and glutamic acid. – e.g., autolyzed yeast, yeast extract, inactive dry yeast. • Soy sauce – High in glutamic acid. R. Tarté - 20 Sep 2012 48
  • 49. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Taste Modification – Principle • Taste modifiers generally act by blocking or activating specific taste receptors, such as those for bitterness, which permits the addition of higher levels of bitter ingredients than would otherwise be possible. • Typically added to proprietary salt substitution mixtures. – Examples • Adenosine monophosphate (AMP) – Blocks bitterness by blocking activation of certain sensory receptors. • Peptides R. Tarté - 20 Sep 2012 49
  • 50. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Salt Crystal Modification – Principle • Salt (NaCl, KCl) crystals can be modified by physical and/or chemical means in order to change the way in which they deliver taste (i.e., saltiness, bitterness) while preserving other functional benefits. – Examples • Soda-Lo (Eminate Ltd.) – restructured NaCl crystals consisting of microscopic hollow balls that deliver intense saltiness. May be better suited for topical applications. • Nu-Tek salt (Nu-Tek Salt, LLC) – restructured crystals of KCl with reduced bitter and metallic notes. R. Tarté - 20 Sep 2012 50
  • 51. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Alternative Antimicrobials – Principle • Alternatives to sodium lactate have been shown to be effective at controlling L. monocytogenes and other pathogens. – Examples • Potassium lactate – Use may be limited by bitter and metallic flavor notes. – Use may be negated by replacement of NaCl with KCl. – May need to be used in conjunction with bitterness masker. • Sodium benzoate, calcium propionate, potassium sorbate – Used at much lower levels than lactate (0.1–0.3% vs. 2–3%). – Effective against L. monocytogenes in combination with sodium diacetate. – May be more effective in combination than alone. R. Tarté - 20 Sep 2012 51
  • 52. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Alternative Antimicrobials, cont. – Examples, cont. • Fermentation products (e.g., cultured sugar, cultured dextrose) – Mostly proprietary compositions and blends. – Antimicrobial effectiveness of each blend should be validated. • Lauric arginate – Commonly applied topically post-lethality. – Note: the effectiveness of alternative antimicrobials must be demonstrated and modeled and/or validated. R. Tarté - 20 Sep 2012 52
  • 53. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Non-ingredient Approaches – Post-lethality Interventions • Principle – Antimicrobial intervention after final packaging can decrease or eliminate need for antimicrobial ingredients, such as sodium lactate. » . . . as long as package remains unopened or atmospherically intact • Examples – Post-package pasteurization – High pressure processing (87,000 psi for 3–4 min) – Irradiation R. Tarté - 20 Sep 2012 53
  • 54. VI. Technological Alternatives for Sodium Reduction in Processed Meats Sodium Reduction Enabling Technologies • Non-ingredient Approaches, cont. – Meat Functionality Improvements • Principle – Processing interventions that result in increased meat protein functionality may allow the use of less salt. • Examples – Pre-rigor processing » Salting of meat prior to onset of rigor mortis. » Increased water holding capacity due to higher meat pH. – Ultra High Pressure » Limited studies have been performed on the effects of high pressure on protein structure and functionality. » More research is needed. R. Tarté - 20 Sep 2012 54
  • 55. VI. Technological Alternatives for Sodium Reduction in Processed Meats Potential Solutions to Common Technical Challenges Challenge Potential Solutions Reduced water retention and/or • KCl emulsification capacity • Binders - e.g., starches, proteins, gums, emulsifiers, enzymes • Non-ingredient approaches - e.g., pre-rigor processing Reduced taste and/or flavor • Taste/flavor enhancers • Restructured salts • Small step reductions Potassium-induced bitter, metallic, or • Taste modifiers (bitterness blockers, etc.) chemical taste and flavor notes • Restructured KCl crystals Reduced antimicrobial activity • Increased level of antimicrobials or addition of new antimicrobials - e.g., K lactate, benzoate/propionate/ sorbate, fermentates, lauric arginate • Post-lethality interventions - e.g., high pressure, post-package pasteurization, irradiation R. Tarté - 20 Sep 2012 55
  • 56. VII. Summary R. Tarté - 20 Sep 2012 56
  • 57. VII. Summary Putting It Together: Elements of a Na Reduction Strategy Nutrition • Define target sodium levels • Define desired/acceptable organoleptic quality Quality/Regulatory • Understand labeling implications (ingredients, claims) • Define adequate price point Finance • Define desired profit margin • Define cost targets (price vs. margin) • Announced vs. silent reductions Marketing • Single or stepwise reductions • Select strategic approach Technology • Select appropriate sodium reduction technology(ies) R. Tarté - 20 Sep 2012 57