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PRODUCT INFORMATION GUIDE
Hydrostatic Testing and Isolation

Heat Exchanger Testing and Plugging

Heat Exchanger Manufacturing and Repair

Plumber’s Tools

Field Services
Content
                                                                       03
                                                                       EST Heat Exchanger
                                                                       EST Field Services

                                                                       04-08
                                                                       Hydrostatic Test & Isolation
                                                                       Plugs

                                                                       09
                                                                       Hydrostatic Test Pumps

                                                                       10-11
                                                                       Heat Exchanger Tube Plugs

                                                                       12
EST GROUP                                                              Heat Exchanger Plug Installation
                                                                       & Removal Tools
A global manufacturer and designer of pipe and tube pressure
                                                                       13-14
testing and plugging equipment, located in Hatfield, PA. Since 1968,
                                                                       Heat Exchanger Tube Testers
EST Group has specialized in the development, manufacturing,
and marketing of tools and systems that greatly simplify the           15
                                                                       Plumber’s & Specialty Tools
maintenance of shell and tube heat exchangers and that speed-up
the in-service inspection of pipe, pipelines, piping systems, and
pressure vessels. Our plugging systems have saved millions of
dollars in maintenance and downtime.


In 2009, EST Group was acquired by Curtiss-Wright Corporation,
under the Flow Control segment. We serve the power generation,
refining, petrochemical, fine chemical and pharmaceutical industries
worldwide. EST Group’s divisions include EST Field Services and
EST Heat Exchanger.




                                                                       Quality Assurance System:

                                                                       Manufactured under QA program
                                                                       certified to ISO-9001.
                                                                       Can be supplied under ANSI N45.2,
                                                                       10CFR50 Appendix B.
EST HEAT EXCHANGER
                   EST Heat Exchanger’s Baton Rouge, Louisiana, manufacturing facility
                   fabricates and repairs fixed tube sheet, floating head, and U-tube heat
                   exchangers in accordance with ASME Section VIII Division 1 Part UHX. In
                   addition, we manufacture double pipe (conventional and high pressure) and
                   air cooled heat exchangers. Need a spare? We also produce replacement
                   bundles for your existing exchangers.

                   If you need to get back on line fast, we’ve got the solution. We provide
                   retubing, weld overlay, and machining services. We have the equipment,
                   experience, and staff to meet the demands of even the tightest turnaround
                   schedule. As holders of ASME “U”, NBIC “R” and “NB” stamps, EST Heat
                   Exchanger offers expert pressure vessel design, fabrication, and repair to
                   your requirements.

                   State of the art vertical machining center.
                   Better throughput translates into increased productivity, shorter lead times,
                   and reduced man-hours. The machining center is ideally suited for all
                   drilling and milling operations on tube sheets and tube support plates in
                   thicknesses up to 10 inches. The large 96 x 93 inch bed allows finishing of
                   tube sheets as large as 7 feet in diameter with one set up.




                   EST FIELD SERVICES
                   EST Field Services provides a complete range of on-site services for your
                   shell and tube heat exchangers, condensers and oil coolers. Our trained
                   service technicians have the experience and know-how to handle even the
                   most demanding jobs, safely, competently and on-time. Strategically located
                   in Baytown, Texas, Baton Rouge, Louisiana, and Hatfield, Pennsylvania,
                   we can quickly respond and meet even the tightest repair schedules. Join
                   our growing list of satisfied customers in the nuclear and fossil power
                   generation, chemical, petrochemical, oil refining, pharmaceutical, industrial
                   gas, shipbuilding, and boiler manufacturing industries.

                   Services
                   • Tube Inspection and Testing
                   • Pipe and Pressure Vessel Inspection and Testing
                   • Training
                   • Tube Cleaning
                   • Tube Sleeving, Lining, and Plugging
                   • Tube Removal
                   • Retubing

                   “R” Stamp Field Welding Repairs
                   • Nozzle Changes
                   • Support Pads
                   • Shell Repair
                   • Tubesheet Repair
                   • Channelhead and Dome Overlays

DC8016 Rev3 2/10                                                                     800.355.7044 | 3
HYDROSTATIC TEST & ISOLATION PLUGS




        GripTight™
        High pressure pipe testing is safer than ever before. Unlike other plugs that can loosen and eject under high
        pressure, even becoming dangerous projectiles, the GripTight™ high pressure test plug actually uses test pressure
        to grip and seal more securely against the pipe’s inner diameter. The greater the pressure, the greater the grip! The
        result is a quicker installation, better sealing, and all around safer testing. Operating pressures to 13,900 psi (960
        Bar), depending on plug size. Sizes from 0.93” to 8.53” (23.6mm to 216.7mm) in stock. Larger sizes through 42”
        (1066.8mm) available. For smaller sizes, see the SQ2 test plugs.




        Double Block and Bleed
        The DBB Plugs allow an operator to positively isolate and monitor potentially explosive vapors during “hot work”,
        then effectively hydrotest the new weld connection with one easy to use tool. The aluminum/steel construction
        makes the tool highly portable, and easy to position. The volume of water required for testing is so small that testing
        can be accomplished using a simple hand pump. This greatly facilitates testing in remote areas of the facility. ¾”
        to 24” pipe sizes. Schedule 40, 80 and STD. Other sizes available. Pressure rated to 2,250 psi (155.1 Bar). Back
        pressure rated to 10 psi (0.7 Bar).




   DID YOU
                               ?
                                     EST Group offers safety gags and pipe restraints for test plugs. Safety gags indicate
                                     excessive movement of GripTight™ high pressure test plugs during hydro testing. Pipe

   KNOW                              restraints clamp to the O.D. of a tube or pipe to act as secondary plug restraints during a
                                     pressure test. Contact customer service for more information.

4 | http://estgroup.cwfc.com
HYDROSTATIC TEST & ISOLATION PLUGS




Reverse Pressure GripTight™
The solution to the growing concern over inadequate longitudinal stress when testing welded flange connections.
By isolating the test area between a test flange and our RPGT plug, the weld joint is subjected to both radial and
longitudinal stresses during hydrostatic testing. Operating pressures to 2,250 psi. Available in sizes 2” to 12” - larger
sizes available. 4” and larger plugs provide up to 0.5” (12.7mm) pipe clearance.




High Lift Flange Weld
The High Lift Flange Weld Test Plug lets you monitor downstream conditions, isolate and purge the weld area,
perform the weld, and hydro test the weld joint using only one tool. No blind flanging upstream, no vacuum truck
for evacuating the line, and no X-raying. Each test requires a minimum amount of water, and there is no need to
fill the entire line. You will use less water,and minimize your environmental liabilities. Operating pressures to ANSI
B16.5 requirements. Pipe sizes from ¾” to 24” (DN20 to DN600). Larger sizes available. Flange classes 150 to 600
lb. Higher classes available. All flange styles. High Lift seal design provides improved seal-to-pipe clearance.




                                                                                                             800.355.7044 | 5
HYDROSTATIC TEST & ISOLATION PLUGS

                               SQ2
                               High pressure testing is faster and easier, thanks to the SQ2 high pressure test plugs.
                               Twin cone design allows our SQ2 Plugs to be easily installed and removed without
                               causing extensive damage to the pipe wall surface. Operating pressures to 6,500 psi
                               (446 Bar). Sizes from 0.48” to 0.92” (12.1mm to 23.4mm). Shown with optional pipe
                               cap.




                               Socket Weld (SQS)
                               SQS test plugs are designed to facilitate testing socket weld fittings and couplings.
                               During installation the grippers expand within the socket holding the plug in position
                               while the seal element expands and seals off the bore of the fitting. Designed for ASTM
                               A105 3000 LB carbon steel socket weld fittings. Sizes to fit ½” through 2” fittings,
                               operating pressures to 5,000 psi, depending on plug size. Larger sizes available.




                               Auto GripTight™ Testing System (GTA)
                               The AutoGT testing system speeds the plug installation and testing process by
                               replacing the compression nut with a compact hydraulic cylinder. Ideal for automated
                               testing applications in pipe or tubing I.D.’s ranging from 0.50” to 4.34” (12.7mm to
                               110.2mm) and operating pressures to 6,500 psi (446 Bar). Contact customer service
                               and let us help you design a system.




                               Bolt Type
                               The Bolt Type medium pressure test plugs are designed for simple and reliable testing
                               of pipe and tubing, without the tube wall damage associated with other test plugs.
                               That’s because our Bolt Type plugs feature a neoprene seal - the only part of the plug
                               that comes in contact with the tube I.D. To use, simply install into the open end of the
                               pipe or tube and tighten the large compression nut to expand the seal element. Then
                               begin testing. Operating pressures to 250 psi (17.2 Bar), depending on plug size. Sizes
                               for 0.28” to 10½” (7.11mm to 266.7mm).




6 | http://estgroup.cwfc.com
HYDROSTATIC TEST & ISOLATION PLUGS

            GripTight™ PE
            No more having to square and round pipe ends to fuse on end caps. Just slip the
            GripTight™ PE plugs in the open ends of a section of pipe, tighten and begin testing.
            Testing can be performed on installed pipe or while it’s still on the spool. Available
            in 2”, 3”, 4”, 6”, and 8” pipe sizes (DN50 to DN200). Plug sizes to cover 9 to 17 SDR
            applications in either HDPE or MDPE pipe - other sizes available. Patented dual seal
            design. Conservatively rated to 150% of maximum operating pressure required under
            49 CFR 192.513.




            Economy
            The Economy Low Pressure Test Plugs are designed for simple and reliable testing of
            pipe and tubing, without the tube wall damage associated with other test plugs. That’s
            because our Economy plugs features a neoprene seal - the only part of the plug that
            comes in contact with the tube I.D. Simply install the Economy Test Plug into the open
            end of a pipe and tube tighten the plug (2” to 4” sizes use a hex nut) to expand the
            seal. Begin pressure testing. Operating pressures to 35 psi (2.4 Bar), depending on
            plug size. Sizes for 3/8” to 4” (9.53mm to 89.2mm).




            O.D. GripTight™
            The O.D. GripTight™ uses EST Group’s proven self-gripping, self-sealing feature in
            combination with a dual seal mechanism to provide unparalleled speed and safety in
            hydro-testing. GripTight design grips and seals along the pipe O.D. Since pipe O.D.’s
            are constant, one O.D. plug often replaces several different sizes of I.D. sealing plugs
            providing an economic advantage and lower inventory. Operating pressures to 5,000
            psi (343 Bar). ¼” to 3” ANSI pipe sizes. ½” to 3½” tube sizes. Metric pipe and tubing
            sizes available.




            Threaded Pipe Stoppers
            Ported hand tightened stoppers provide a face seal on NPT threaded connections
            without the use of sealants or hand tools. NPT size ranges from 1/8” to 4”. Operating
            pressure ratings vary by size and range, from 500 to 5,000 psi (34.3 to 344.7 Bar).




KNOW  ?
DID YOU   EST Field Services offers piping system and pressure vessel hydrostatic testing and
          inspection. EST Field Services also provides on-site training courses for all EST Group
          products. Contact EST Field Services for more information.

                                                                                               800.355.7044 | 7
HYDROSTATIC TEST & ISOLATION PLUGS

                                     Medium Pressure Inflate-A-Plug
                                     A medium pressure ported test plug, ideal for testing and plugging sewer lines,
                                     storm drains, pipe lines, and cooling water intakes. Features an aluminum body with
                                     an inflatable seal. Nominal pipe sizes from 4” to 36” (DN 100 to DN 900). Medium
                                     pressure rating to 100 psi (6.9 Bar).




                                     Low and Medium Pressure Rim Bolt
                                     Low and medium pressure ported test plugs. Typical uses include vent plug, purge
                                     plug, or nite caps. Sizes from 8” to 36” (DN 200 to DN 900). Operating pressures to 70
                                     psi (4.8 Bar) vary depending upon size and style.




                                     Wing Nut
                                     A low pressure, low cost ported test plug. Nominal pipe sizes from 2” to12” (DN 40 to
                                     DN 600). Operating pressures to 10 psi (0.7 Bar), depending on plug size.




                                     Tri-Light
                                     The Tri-Light Isolation Plug allows you to quickly isolate open pipe ends while
                                     performing hot work. The triple seal design creates three separate contact points
                                     while sealing against the pipe wall, affording your pipe crew a considerably safer work
                                     environment. Speeds pipe modifications and repairs. One man installation. Vented
                                     plug design allows monitoring upstream conditions.




                                     Inflatable Stoppers: Round, Cylindrical, and Pillow
                                     Used to seal gas lines, water lines, purge and containment. Available in sizes from 2”
                                     to 72” (DN 50 to DN 2400), depending on model stopper selected. Operating pressure
                                     ratings from 69 to 1 psi (4.8 to 0.07 Bar), depending on size and style selected.




   DID YOU
   KNOW
8 | http://estgroup.cwfc.com
                               ?   EST Group offers pipe caps and vents for all test plug models. Caps allow ported test plug
                                   designs to act as blind plugs. Vents help vent air or gases through plugs as the vessel or
                                   piping system is being filled for testing. Contact customer service for more information.
HYDROSTATIC TEST PUMPS

P Series
A compact portable air driven diaphragm style pump. Ideal for hydro testing heat
exchanger tubes, pipe and pressure vessels in the field or in the shop. Available in a
number of output pressures ranging from 2,500 to 10,000 psi (172.4 to 689.5 Bar).
All stainless steel water side. Easy to read 4” (100 mm) diameter pressure gauge.
Completely enclosed in a lockable aluminum tool box. Supplied with 10ft (3.1 m) high
pressure hose with quick couplings for air and water inlet connections.




Q Series
A fully self contained and portable hand pump for testing tubes, pipes, or various
pressure vessels. It is integrated into a 5 gallon attached resevoir which is easily
refilled. The hand operated handle keeps it independent from a supplied compressed
air source. With the turn of a knob, the pressure output can be adjusted to either
1,000 psi, 2,000 psi, or 3,000 psi for the appropriate application. It has a silicone-filled
gauge for all weather use and minimal moving parts for durability and longevity. High
pressure bleed valve and hose with swivel fitting included.




Blue Max 3
A larger air driven diaphragm style pump mounted on wheels for mobility. Suitable for
all hydrostatic testing applications. Available in a number of output pressures ranging
from 1,000 to 10,000 psi (69 to 686.3 Bar). Higher pressures available. The Blue Max
pumps features include: All stainless steel high pressure side. Easy to read 4” diameter
pressure gauge. Self-contained in tool box that has storage for hose, fittings and
plugs. Supplied with mating quick connect couplings for air inlet, water inlet and high
pressure outlet connections.




                                                                               800.355.7044 | 9
HEAT EXCHANGER TUBE PLUGS




        Pop-A-Plug® II (P2)
        A proven long-term performer in fossil and nuclear stations, the P2 features patented internally serrated rings
        designed to maintain a leak tight seal under extreme thermal and pressure cycling. P2 tube plugging system reduces
        downtime, eliminates welding and explosives, and will not damage your tubes, tubejoints or tubesheet. Pressures to
        7,000 psi (480 Bar). Sizes 0.400” to 1.46” (10.16mm to 37.08mm) tube I.D.. Proven helium leak tight to 1 x 10 -11 cc/
        sec. Installs quickly and easily, unique breakaway prevents damage. Larger and smaller sizes available. Removable
        for retubing. Meets ANSI N45.2, 10CFR50 App B, 10CFR21, and certified to ISO9001.




        Perma Plugs™
        Perma Plugs™ use proven Pop-A-Plug® technology to provide a leak tight seal while eliminating collateral damage
        to tubejoints and tubesheets. Once installed Perma Plugs stay installed until its time to retube. Operating pressures
        to 300 psi (21 Bar). Sizes for 5/8” to 1½” (15.88mm to 31.75mm) tube sizes. Helium leak tight to 1 x 10-11 cc/sec.
        Removable for retubing. Designed for the rigors of power plant condensers, Perma Plugs provide a permanent leak
        tight seal so you can set them and forget them. No more leaking or lost plugs. Controlled installation force eliminates
        damage to tube joints and epoxy coated tube sheet. Meets ANSI N45.2, 10CFR50 App B, 10CFR21, and certified to
        ISO9001.




   DID YOU
   KNOW                     ?
10 | http://estgroup.cwfc.com
                                    EST Group offers Go/NoGo gauges in a veriety of sizes to determine the correct plug size
                                    needed. Contact customer service for more information.
HEAT EXCHANGER TUBE PLUGS

            CPI Pop-A-Plug®
            Designed to meet the rigors of the Chemical Process Industries, CPI Pop-A-Plugs®
            are resistant to thermal cycling and able to provide a seal that is helium leak tight. CPI
            Pop-A-Plugs install using controlled force. This protects against damage to tubesheet
            ligaments and adjacent tubesheet joints, extending the life of your heat exchanger and
            reducing total operating cost. Operating pressures to 700 psi (48 Bar). Tube sizes for
            0.472” to 2.067” (11.99mm to 52.50mm) ID tubes. Helium leak tight to 1 x 10-11 cc/
            sec. Larger sizes available. Removable for retubing. Meets ANSI N45.2, 10CFR50 App
            B, 10CFR21, and certified to ISO9001.



            Pop-A-Plug® Boiler Tube Plugs
            Reliably plug boiler tubes without welding, time consuming preheating and post weld
            stress relieving on the weld inspections that go with it. The unique Breakaway controls
            installation force to ensure a positive seal without damage to tube, tube-to-tubesheet
            joints. Operating pressures to 1000 psi (69 Bar). Sizes for 1.579” to 1.823” (40.11 mm
            to 46.30 mm) ID tubes. Larger sizes available on request. Helium leak tight to 1 x 10-
            11 cc/sec. Use in either water or fire tube boilers. Ideal for HRSG’s. Meets ANSI N45.2,
            10CFR50 App B, 10CFR21, and certified to ISO9001.




            Vibra Proof Condenser Plugs
            A metal, expandable elastomer condenser plug. Available for tube ID ranges from
            0.28” to 1.28” (7.1mm to 32.5mm). Maximum pressure rating is 150 psi (10.3 Bar).
            Brass or stainless steel with elastomers of neoprene, silicone, or fluoroelastomer.




            Pop-A-Plug® Tube Stabilizers
            Effectively stabilizes weakened or fractured heat exchanger tubes. Ideal for any type of
            tubular heat exchanger from high pressure feedwater heaters to surface condensers.
            Sizes to fit tubes ranging from 0.50” to 0.96” I.D. (12.73mm to 24.38mm). Available in
            either rod or cable type configuration. Available in any length.




      ?
DID YOU   Unique to EST Group’s Pop-A-Plug® system, the Through-The-Tube Plugging™



KNOW
          procedure allows a tube plug to be passed the length of a straight through tube
          heat exchanger without having to remove the bundle or far end cover. Contact
          customer service for more information.

                                                                                            800.355.7044 | 11
INSTALLATION AND REMOVAL TOOLS

                                Pop-A-Plug® System Ram Packages
                                There is no better way to install Pop-A-Plugs® than with our hydraulic installation
                                equipment. Our Small and Large Ram Packages are designed to hydraulically install
                                Pop-A-Plugs® in seconds. The rams are compact, lightweight and easy to use. Installs
                                Pop-A-Plug® Tube Plugs quickly, safely and easily. Ram packages include hydraulic
                                ram, pump, pressure gauge, high pressure hose, and a metal storage tool box.




                                Pull Rod Assemblies
                                EST Group stocks a complete complement of Pull Rod assemblies, Channel Head
                                assemblies and extensions for both near end and Through-The-Tube Plugging™
                                applications.




                                Close Quarters Ram (CQ Ram)
                                The Close Quarters Ram lets you install Pop-A-Plugs® even when there’s only minimal
                                clearance around the tube end. Ideal for tubes in the outermost row of tubes of a
                                closed head feedwater heaters, or in tubes adjacent to a pass partition or divider
                                plates.




                                Pop-A-Plug® Manual Installation Tool (MIT)
                                Providing fast, reliable installation in situations where no air or electricity are available.
                                Each MIT comes complete with Pull Rod and Positioner to install the size and style
                                Pop-A-Plug® identified in the tool’s model number. The same MIT body will accept
                                all pull rods and positioners for P2’s up to 1.160” and CPI/Perma Plugs up to 1.149”.
                                The MIT can be used with manual wrenches or sockets, as well as with electric or
                                pneumatic impact wrenches.




                                Brush Kits
                                Tube preparation is vital to successful tube plugging. EST Group’s full complement
                                of unique tube preparation brushes deliver fast, consistant tube preparation. Tube
                                preparation brushes size the hole and make it round, quickly remove leak causing
                                surface defects, and provide a roughened surface, improving the plug’s pressure
                                holding capability and leak tight integrity.



                                Pop-A-Plug® Removal Tool (PRT)
                                Quickly and easily remove installed Pop-A-Plugs® with the Removal Tool. A dual
                                function tool, the PRT features a nose piece that threads into the pin of an installed
                                plug, enabling you to drive the pin from the ring. The tool retains the pin while a
                                serrated spear grabs the ring’s ID. An integral slide hammer then lets you pull out the
                                ring and pin in one operation.

12 | http://estgroup.cwfc.com
HEAT EXCHANGER TUBE TESTERS




G-150 / G-150A Tube Testers
Designed to pneumatically test individual heat exchanger tubes for leaks. Either the entire tube bundle or an isolated
number of tubes in the bundle can be tested using standard plant air supplies. Interchangeable seal and washer
sets allow the G-150’s to test tube I.D. sizes from 0.280” to 1.230” (7.1mm to 31.2mm) I.D. The larger G-150A
Testing Guns will operate on tube I.D. sizes to 2.5” (63.5mm) I.D. G-150 Tube Testing Gun Set includes one G-150
Air Injection Gun and one G-150 Tube Plugging Gun. The G-150 Air Injection Gun and G-150 Plugging Guns weigh
less than 2.4 lbs. each. Replacement seal and washer sets, channel head extensions, and digital gauges are also
available.




G-250 Vacuum Tube Tester
Designed to quickly seal off and evacuate individual heat exchanger tubes to test the tube for leakage. The G-250
set is supplied with a vacuum test gun, plugging tool, and two sizes of interchangeable conical seal and washer
sets in a compact toolbox. The seal and washer sets allow the G-250 to be utilized to test heat exchanger tube I.D.s
ranging from 0.28” to 1.45” (7.1mm to 36.8mm) I.D. The G-250 gun is machined from high strength aluminum alloy
reducing the fatigue associated with heavier testing equipment. Each G-250 set weighs less than 2.5 lbs (1.1kg).
Optional seal set is available to test tubes to 2.5” (63.5mm). Replacement seal and washer sets, channel head
extensions, and digital gauges are also available.




                                                                                                         800.355.7044 | 13
HEAT EXCHANGER TUBE TESTERS




        G-450 Tube Tester
        Designed to allow testing of straight tube heat exchangers when access is restricted to one end of the tube. Ideal for
        testing tubes in floating head HX applications with the tube bundles in place. The G-450 utilizes standard plant air
        supplies.Interchangeable support rod & tube extension assemblies, and seal and washer sets allow the G-450 to test
        tube I.D. sizes from 0.5” to 1.23” (12.7mm to 31.2mm) I.D. Digital gauges are also available.




        G-650 Vacuum Tube Joint Tester
        Designed to quickly test expanded tube-to-tubesheet joints for leakage. Ideal for heat exchanger manufacturers
        or companies performing retubing operations. The G-650 Gun seals the tube I.D. and the tubesheet face, then
        evacuates the tube end at the joint. A loss of vacuum indicates a leaky tube joint. The G-650 Gun operates on
        standard plant air supplies. A highly efficient venturi creates 21 to 24 in-Hg (707 to 808 mBar) vacuum on an inlet
        air supply of 100 psi (6.8 Bar) and 10 SCFM. Interchangeable manifolds, and seal and washer sets allow the G-650
        to test tube-to-tubesheet joints on 3/8” O.D. to 1¼” (9.5mm to 31.8mm) O.D. tubes I.D. sizes from 0.280” to 1.21”
        (7.1mm to 30.7mm) I.D. The larger G-650A Joint Testing Gun will accommodate tube I.D. sizes from 1.17” to 2.46”
        (29.7mm to 62.8mm). The G-650 Guns are not suitable for testing excessively belled / flared tube ends, or tubes
        with welded tube-to-tubesheet joints. Digital gauges are also available.




14 | http://estgroup.cwfc.com
PLUMBER’S & SPECIALTY TOOLS

The DutchFinger® Tools: O-Series, TBD Series, FPT Series
The O Series is used to repair or replace a full port ball or gate valve while under
pressure. Pipe sizes range from ½” to 4” (DN 15 to DN 100). Pressure ratings 200 to
15 psi (13.8 to 1 Bar). The TBD Series is used to repair full port ball or gate valves in
piping systems under medium pressure. Incorporates a seal and a gripper to lock itself
into position. Pipe sizes range from 1” to 4”. Pressure ratings are from 600 to 250 psi
(41.4 to 17.2 Bar), depending on size. The FPT Series is used to repair and replace
full port ball or gate valves on tanks and headers. This is an ideal tool to replace
leaking tank bottom valves. Available in size ranges from 2” to 10” (DN 50 to DN 250).
Pressure ratings are from 600 to 250 psi, (41.4 to 17.2 Bar), depending on size.


DutchFinger® Watergate Tools
Prized by plumbers for simplifying soldering copper pipe. Available in kit form for ½”
to 1”, 1¼ to 2”, and ½” to 3” pipe sizes. Individual tools also available up to 4”.




H-Series Hot Tap Kit
Allows manual or power tapping of existing lines and extends service without
shutting off existing pressure. Available in individual tools or a variety of kits from ½”
to 6” (DN 15 to DN 150) line size. Max pressure for all tools is 150 psi (10.3 Bar).




D-Series Tapping Tools
Ideal for decontamination and disposal (D&D) work, D-Series Tapping Tools facilitate
tapping, sampling and draining the contents of pipe and pressure vessels. The
large ¾” NPT outlet on the tools’ body provides sampling and drainage port. Simple
bolt-on installation – no welding or pyrotechnics are needed. All stainless steel
construction with titanium nitride coated drill bit and GoreTex® gaskets. Available
for pipe sizes from ¼” through 3” at working pressures to 285 psi. Tubing sizes and
larger pipe sizes are available.




                                                                              800.355.7044 | 15
Contact Information

North America
   EST Group                       EST Heat Exchanger         EST Field Services and Rental
   Curtiss-Wright Flow Control     1056 Neosho Avenue         3201 N. Highway 146
   2701 Township Line Road         Baton Rouge, LA 70802      Baytown, TX 77520
   Hatfield, PA 19440-1770         USA                        USA
   USA
                                   (P) +1.225.383.3813        (P) +1.281.422.6073
   (P) +1.215.721.1100             (F) +1.225.388.9689        (F) +1.281.422.6153
       +1.800.355.7044             est-hx@curtisswright.com   est-info@curtisswright.com
   (F) +1.215.721.1101             http://estgroup.cwfc.com   http://estgroup.cwfc.com
   est-info@curtisswright.com
   http://estgroup.cwfc.com



Europe / Middle-East / Africa (EMEA)
   EST Group B.V.
   Hoorn 312a
   2404 HL Alphen aan den Rijn
   The Netherlands

   (P) +31.172.418841
   (F) +31.172.418849
   est-emea@curtisswright.com




Asia Pacific
   EST Group Asia
   35 Tannery Road
   #11-10 Tannery Block
   Ruby Industrial Complex
   Singapore 347740

   (P) +65.6745.8560
   (F) +65.6742.8700
   est-asia@curtisswright.com




                   Product animations, instructions, and detailed technical information
                               are available on our website: http://estgroup.cwfc.com

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EST Group brochure

  • 1. PRODUCT INFORMATION GUIDE Hydrostatic Testing and Isolation Heat Exchanger Testing and Plugging Heat Exchanger Manufacturing and Repair Plumber’s Tools Field Services
  • 2. Content 03 EST Heat Exchanger EST Field Services 04-08 Hydrostatic Test & Isolation Plugs 09 Hydrostatic Test Pumps 10-11 Heat Exchanger Tube Plugs 12 EST GROUP Heat Exchanger Plug Installation & Removal Tools A global manufacturer and designer of pipe and tube pressure 13-14 testing and plugging equipment, located in Hatfield, PA. Since 1968, Heat Exchanger Tube Testers EST Group has specialized in the development, manufacturing, and marketing of tools and systems that greatly simplify the 15 Plumber’s & Specialty Tools maintenance of shell and tube heat exchangers and that speed-up the in-service inspection of pipe, pipelines, piping systems, and pressure vessels. Our plugging systems have saved millions of dollars in maintenance and downtime. In 2009, EST Group was acquired by Curtiss-Wright Corporation, under the Flow Control segment. We serve the power generation, refining, petrochemical, fine chemical and pharmaceutical industries worldwide. EST Group’s divisions include EST Field Services and EST Heat Exchanger. Quality Assurance System: Manufactured under QA program certified to ISO-9001. Can be supplied under ANSI N45.2, 10CFR50 Appendix B.
  • 3. EST HEAT EXCHANGER EST Heat Exchanger’s Baton Rouge, Louisiana, manufacturing facility fabricates and repairs fixed tube sheet, floating head, and U-tube heat exchangers in accordance with ASME Section VIII Division 1 Part UHX. In addition, we manufacture double pipe (conventional and high pressure) and air cooled heat exchangers. Need a spare? We also produce replacement bundles for your existing exchangers. If you need to get back on line fast, we’ve got the solution. We provide retubing, weld overlay, and machining services. We have the equipment, experience, and staff to meet the demands of even the tightest turnaround schedule. As holders of ASME “U”, NBIC “R” and “NB” stamps, EST Heat Exchanger offers expert pressure vessel design, fabrication, and repair to your requirements. State of the art vertical machining center. Better throughput translates into increased productivity, shorter lead times, and reduced man-hours. The machining center is ideally suited for all drilling and milling operations on tube sheets and tube support plates in thicknesses up to 10 inches. The large 96 x 93 inch bed allows finishing of tube sheets as large as 7 feet in diameter with one set up. EST FIELD SERVICES EST Field Services provides a complete range of on-site services for your shell and tube heat exchangers, condensers and oil coolers. Our trained service technicians have the experience and know-how to handle even the most demanding jobs, safely, competently and on-time. Strategically located in Baytown, Texas, Baton Rouge, Louisiana, and Hatfield, Pennsylvania, we can quickly respond and meet even the tightest repair schedules. Join our growing list of satisfied customers in the nuclear and fossil power generation, chemical, petrochemical, oil refining, pharmaceutical, industrial gas, shipbuilding, and boiler manufacturing industries. Services • Tube Inspection and Testing • Pipe and Pressure Vessel Inspection and Testing • Training • Tube Cleaning • Tube Sleeving, Lining, and Plugging • Tube Removal • Retubing “R” Stamp Field Welding Repairs • Nozzle Changes • Support Pads • Shell Repair • Tubesheet Repair • Channelhead and Dome Overlays DC8016 Rev3 2/10 800.355.7044 | 3
  • 4. HYDROSTATIC TEST & ISOLATION PLUGS GripTight™ High pressure pipe testing is safer than ever before. Unlike other plugs that can loosen and eject under high pressure, even becoming dangerous projectiles, the GripTight™ high pressure test plug actually uses test pressure to grip and seal more securely against the pipe’s inner diameter. The greater the pressure, the greater the grip! The result is a quicker installation, better sealing, and all around safer testing. Operating pressures to 13,900 psi (960 Bar), depending on plug size. Sizes from 0.93” to 8.53” (23.6mm to 216.7mm) in stock. Larger sizes through 42” (1066.8mm) available. For smaller sizes, see the SQ2 test plugs. Double Block and Bleed The DBB Plugs allow an operator to positively isolate and monitor potentially explosive vapors during “hot work”, then effectively hydrotest the new weld connection with one easy to use tool. The aluminum/steel construction makes the tool highly portable, and easy to position. The volume of water required for testing is so small that testing can be accomplished using a simple hand pump. This greatly facilitates testing in remote areas of the facility. ¾” to 24” pipe sizes. Schedule 40, 80 and STD. Other sizes available. Pressure rated to 2,250 psi (155.1 Bar). Back pressure rated to 10 psi (0.7 Bar). DID YOU ? EST Group offers safety gags and pipe restraints for test plugs. Safety gags indicate excessive movement of GripTight™ high pressure test plugs during hydro testing. Pipe KNOW restraints clamp to the O.D. of a tube or pipe to act as secondary plug restraints during a pressure test. Contact customer service for more information. 4 | http://estgroup.cwfc.com
  • 5. HYDROSTATIC TEST & ISOLATION PLUGS Reverse Pressure GripTight™ The solution to the growing concern over inadequate longitudinal stress when testing welded flange connections. By isolating the test area between a test flange and our RPGT plug, the weld joint is subjected to both radial and longitudinal stresses during hydrostatic testing. Operating pressures to 2,250 psi. Available in sizes 2” to 12” - larger sizes available. 4” and larger plugs provide up to 0.5” (12.7mm) pipe clearance. High Lift Flange Weld The High Lift Flange Weld Test Plug lets you monitor downstream conditions, isolate and purge the weld area, perform the weld, and hydro test the weld joint using only one tool. No blind flanging upstream, no vacuum truck for evacuating the line, and no X-raying. Each test requires a minimum amount of water, and there is no need to fill the entire line. You will use less water,and minimize your environmental liabilities. Operating pressures to ANSI B16.5 requirements. Pipe sizes from ¾” to 24” (DN20 to DN600). Larger sizes available. Flange classes 150 to 600 lb. Higher classes available. All flange styles. High Lift seal design provides improved seal-to-pipe clearance. 800.355.7044 | 5
  • 6. HYDROSTATIC TEST & ISOLATION PLUGS SQ2 High pressure testing is faster and easier, thanks to the SQ2 high pressure test plugs. Twin cone design allows our SQ2 Plugs to be easily installed and removed without causing extensive damage to the pipe wall surface. Operating pressures to 6,500 psi (446 Bar). Sizes from 0.48” to 0.92” (12.1mm to 23.4mm). Shown with optional pipe cap. Socket Weld (SQS) SQS test plugs are designed to facilitate testing socket weld fittings and couplings. During installation the grippers expand within the socket holding the plug in position while the seal element expands and seals off the bore of the fitting. Designed for ASTM A105 3000 LB carbon steel socket weld fittings. Sizes to fit ½” through 2” fittings, operating pressures to 5,000 psi, depending on plug size. Larger sizes available. Auto GripTight™ Testing System (GTA) The AutoGT testing system speeds the plug installation and testing process by replacing the compression nut with a compact hydraulic cylinder. Ideal for automated testing applications in pipe or tubing I.D.’s ranging from 0.50” to 4.34” (12.7mm to 110.2mm) and operating pressures to 6,500 psi (446 Bar). Contact customer service and let us help you design a system. Bolt Type The Bolt Type medium pressure test plugs are designed for simple and reliable testing of pipe and tubing, without the tube wall damage associated with other test plugs. That’s because our Bolt Type plugs feature a neoprene seal - the only part of the plug that comes in contact with the tube I.D. To use, simply install into the open end of the pipe or tube and tighten the large compression nut to expand the seal element. Then begin testing. Operating pressures to 250 psi (17.2 Bar), depending on plug size. Sizes for 0.28” to 10½” (7.11mm to 266.7mm). 6 | http://estgroup.cwfc.com
  • 7. HYDROSTATIC TEST & ISOLATION PLUGS GripTight™ PE No more having to square and round pipe ends to fuse on end caps. Just slip the GripTight™ PE plugs in the open ends of a section of pipe, tighten and begin testing. Testing can be performed on installed pipe or while it’s still on the spool. Available in 2”, 3”, 4”, 6”, and 8” pipe sizes (DN50 to DN200). Plug sizes to cover 9 to 17 SDR applications in either HDPE or MDPE pipe - other sizes available. Patented dual seal design. Conservatively rated to 150% of maximum operating pressure required under 49 CFR 192.513. Economy The Economy Low Pressure Test Plugs are designed for simple and reliable testing of pipe and tubing, without the tube wall damage associated with other test plugs. That’s because our Economy plugs features a neoprene seal - the only part of the plug that comes in contact with the tube I.D. Simply install the Economy Test Plug into the open end of a pipe and tube tighten the plug (2” to 4” sizes use a hex nut) to expand the seal. Begin pressure testing. Operating pressures to 35 psi (2.4 Bar), depending on plug size. Sizes for 3/8” to 4” (9.53mm to 89.2mm). O.D. GripTight™ The O.D. GripTight™ uses EST Group’s proven self-gripping, self-sealing feature in combination with a dual seal mechanism to provide unparalleled speed and safety in hydro-testing. GripTight design grips and seals along the pipe O.D. Since pipe O.D.’s are constant, one O.D. plug often replaces several different sizes of I.D. sealing plugs providing an economic advantage and lower inventory. Operating pressures to 5,000 psi (343 Bar). ¼” to 3” ANSI pipe sizes. ½” to 3½” tube sizes. Metric pipe and tubing sizes available. Threaded Pipe Stoppers Ported hand tightened stoppers provide a face seal on NPT threaded connections without the use of sealants or hand tools. NPT size ranges from 1/8” to 4”. Operating pressure ratings vary by size and range, from 500 to 5,000 psi (34.3 to 344.7 Bar). KNOW ? DID YOU EST Field Services offers piping system and pressure vessel hydrostatic testing and inspection. EST Field Services also provides on-site training courses for all EST Group products. Contact EST Field Services for more information. 800.355.7044 | 7
  • 8. HYDROSTATIC TEST & ISOLATION PLUGS Medium Pressure Inflate-A-Plug A medium pressure ported test plug, ideal for testing and plugging sewer lines, storm drains, pipe lines, and cooling water intakes. Features an aluminum body with an inflatable seal. Nominal pipe sizes from 4” to 36” (DN 100 to DN 900). Medium pressure rating to 100 psi (6.9 Bar). Low and Medium Pressure Rim Bolt Low and medium pressure ported test plugs. Typical uses include vent plug, purge plug, or nite caps. Sizes from 8” to 36” (DN 200 to DN 900). Operating pressures to 70 psi (4.8 Bar) vary depending upon size and style. Wing Nut A low pressure, low cost ported test plug. Nominal pipe sizes from 2” to12” (DN 40 to DN 600). Operating pressures to 10 psi (0.7 Bar), depending on plug size. Tri-Light The Tri-Light Isolation Plug allows you to quickly isolate open pipe ends while performing hot work. The triple seal design creates three separate contact points while sealing against the pipe wall, affording your pipe crew a considerably safer work environment. Speeds pipe modifications and repairs. One man installation. Vented plug design allows monitoring upstream conditions. Inflatable Stoppers: Round, Cylindrical, and Pillow Used to seal gas lines, water lines, purge and containment. Available in sizes from 2” to 72” (DN 50 to DN 2400), depending on model stopper selected. Operating pressure ratings from 69 to 1 psi (4.8 to 0.07 Bar), depending on size and style selected. DID YOU KNOW 8 | http://estgroup.cwfc.com ? EST Group offers pipe caps and vents for all test plug models. Caps allow ported test plug designs to act as blind plugs. Vents help vent air or gases through plugs as the vessel or piping system is being filled for testing. Contact customer service for more information.
  • 9. HYDROSTATIC TEST PUMPS P Series A compact portable air driven diaphragm style pump. Ideal for hydro testing heat exchanger tubes, pipe and pressure vessels in the field or in the shop. Available in a number of output pressures ranging from 2,500 to 10,000 psi (172.4 to 689.5 Bar). All stainless steel water side. Easy to read 4” (100 mm) diameter pressure gauge. Completely enclosed in a lockable aluminum tool box. Supplied with 10ft (3.1 m) high pressure hose with quick couplings for air and water inlet connections. Q Series A fully self contained and portable hand pump for testing tubes, pipes, or various pressure vessels. It is integrated into a 5 gallon attached resevoir which is easily refilled. The hand operated handle keeps it independent from a supplied compressed air source. With the turn of a knob, the pressure output can be adjusted to either 1,000 psi, 2,000 psi, or 3,000 psi for the appropriate application. It has a silicone-filled gauge for all weather use and minimal moving parts for durability and longevity. High pressure bleed valve and hose with swivel fitting included. Blue Max 3 A larger air driven diaphragm style pump mounted on wheels for mobility. Suitable for all hydrostatic testing applications. Available in a number of output pressures ranging from 1,000 to 10,000 psi (69 to 686.3 Bar). Higher pressures available. The Blue Max pumps features include: All stainless steel high pressure side. Easy to read 4” diameter pressure gauge. Self-contained in tool box that has storage for hose, fittings and plugs. Supplied with mating quick connect couplings for air inlet, water inlet and high pressure outlet connections. 800.355.7044 | 9
  • 10. HEAT EXCHANGER TUBE PLUGS Pop-A-Plug® II (P2) A proven long-term performer in fossil and nuclear stations, the P2 features patented internally serrated rings designed to maintain a leak tight seal under extreme thermal and pressure cycling. P2 tube plugging system reduces downtime, eliminates welding and explosives, and will not damage your tubes, tubejoints or tubesheet. Pressures to 7,000 psi (480 Bar). Sizes 0.400” to 1.46” (10.16mm to 37.08mm) tube I.D.. Proven helium leak tight to 1 x 10 -11 cc/ sec. Installs quickly and easily, unique breakaway prevents damage. Larger and smaller sizes available. Removable for retubing. Meets ANSI N45.2, 10CFR50 App B, 10CFR21, and certified to ISO9001. Perma Plugs™ Perma Plugs™ use proven Pop-A-Plug® technology to provide a leak tight seal while eliminating collateral damage to tubejoints and tubesheets. Once installed Perma Plugs stay installed until its time to retube. Operating pressures to 300 psi (21 Bar). Sizes for 5/8” to 1½” (15.88mm to 31.75mm) tube sizes. Helium leak tight to 1 x 10-11 cc/sec. Removable for retubing. Designed for the rigors of power plant condensers, Perma Plugs provide a permanent leak tight seal so you can set them and forget them. No more leaking or lost plugs. Controlled installation force eliminates damage to tube joints and epoxy coated tube sheet. Meets ANSI N45.2, 10CFR50 App B, 10CFR21, and certified to ISO9001. DID YOU KNOW ? 10 | http://estgroup.cwfc.com EST Group offers Go/NoGo gauges in a veriety of sizes to determine the correct plug size needed. Contact customer service for more information.
  • 11. HEAT EXCHANGER TUBE PLUGS CPI Pop-A-Plug® Designed to meet the rigors of the Chemical Process Industries, CPI Pop-A-Plugs® are resistant to thermal cycling and able to provide a seal that is helium leak tight. CPI Pop-A-Plugs install using controlled force. This protects against damage to tubesheet ligaments and adjacent tubesheet joints, extending the life of your heat exchanger and reducing total operating cost. Operating pressures to 700 psi (48 Bar). Tube sizes for 0.472” to 2.067” (11.99mm to 52.50mm) ID tubes. Helium leak tight to 1 x 10-11 cc/ sec. Larger sizes available. Removable for retubing. Meets ANSI N45.2, 10CFR50 App B, 10CFR21, and certified to ISO9001. Pop-A-Plug® Boiler Tube Plugs Reliably plug boiler tubes without welding, time consuming preheating and post weld stress relieving on the weld inspections that go with it. The unique Breakaway controls installation force to ensure a positive seal without damage to tube, tube-to-tubesheet joints. Operating pressures to 1000 psi (69 Bar). Sizes for 1.579” to 1.823” (40.11 mm to 46.30 mm) ID tubes. Larger sizes available on request. Helium leak tight to 1 x 10- 11 cc/sec. Use in either water or fire tube boilers. Ideal for HRSG’s. Meets ANSI N45.2, 10CFR50 App B, 10CFR21, and certified to ISO9001. Vibra Proof Condenser Plugs A metal, expandable elastomer condenser plug. Available for tube ID ranges from 0.28” to 1.28” (7.1mm to 32.5mm). Maximum pressure rating is 150 psi (10.3 Bar). Brass or stainless steel with elastomers of neoprene, silicone, or fluoroelastomer. Pop-A-Plug® Tube Stabilizers Effectively stabilizes weakened or fractured heat exchanger tubes. Ideal for any type of tubular heat exchanger from high pressure feedwater heaters to surface condensers. Sizes to fit tubes ranging from 0.50” to 0.96” I.D. (12.73mm to 24.38mm). Available in either rod or cable type configuration. Available in any length. ? DID YOU Unique to EST Group’s Pop-A-Plug® system, the Through-The-Tube Plugging™ KNOW procedure allows a tube plug to be passed the length of a straight through tube heat exchanger without having to remove the bundle or far end cover. Contact customer service for more information. 800.355.7044 | 11
  • 12. INSTALLATION AND REMOVAL TOOLS Pop-A-Plug® System Ram Packages There is no better way to install Pop-A-Plugs® than with our hydraulic installation equipment. Our Small and Large Ram Packages are designed to hydraulically install Pop-A-Plugs® in seconds. The rams are compact, lightweight and easy to use. Installs Pop-A-Plug® Tube Plugs quickly, safely and easily. Ram packages include hydraulic ram, pump, pressure gauge, high pressure hose, and a metal storage tool box. Pull Rod Assemblies EST Group stocks a complete complement of Pull Rod assemblies, Channel Head assemblies and extensions for both near end and Through-The-Tube Plugging™ applications. Close Quarters Ram (CQ Ram) The Close Quarters Ram lets you install Pop-A-Plugs® even when there’s only minimal clearance around the tube end. Ideal for tubes in the outermost row of tubes of a closed head feedwater heaters, or in tubes adjacent to a pass partition or divider plates. Pop-A-Plug® Manual Installation Tool (MIT) Providing fast, reliable installation in situations where no air or electricity are available. Each MIT comes complete with Pull Rod and Positioner to install the size and style Pop-A-Plug® identified in the tool’s model number. The same MIT body will accept all pull rods and positioners for P2’s up to 1.160” and CPI/Perma Plugs up to 1.149”. The MIT can be used with manual wrenches or sockets, as well as with electric or pneumatic impact wrenches. Brush Kits Tube preparation is vital to successful tube plugging. EST Group’s full complement of unique tube preparation brushes deliver fast, consistant tube preparation. Tube preparation brushes size the hole and make it round, quickly remove leak causing surface defects, and provide a roughened surface, improving the plug’s pressure holding capability and leak tight integrity. Pop-A-Plug® Removal Tool (PRT) Quickly and easily remove installed Pop-A-Plugs® with the Removal Tool. A dual function tool, the PRT features a nose piece that threads into the pin of an installed plug, enabling you to drive the pin from the ring. The tool retains the pin while a serrated spear grabs the ring’s ID. An integral slide hammer then lets you pull out the ring and pin in one operation. 12 | http://estgroup.cwfc.com
  • 13. HEAT EXCHANGER TUBE TESTERS G-150 / G-150A Tube Testers Designed to pneumatically test individual heat exchanger tubes for leaks. Either the entire tube bundle or an isolated number of tubes in the bundle can be tested using standard plant air supplies. Interchangeable seal and washer sets allow the G-150’s to test tube I.D. sizes from 0.280” to 1.230” (7.1mm to 31.2mm) I.D. The larger G-150A Testing Guns will operate on tube I.D. sizes to 2.5” (63.5mm) I.D. G-150 Tube Testing Gun Set includes one G-150 Air Injection Gun and one G-150 Tube Plugging Gun. The G-150 Air Injection Gun and G-150 Plugging Guns weigh less than 2.4 lbs. each. Replacement seal and washer sets, channel head extensions, and digital gauges are also available. G-250 Vacuum Tube Tester Designed to quickly seal off and evacuate individual heat exchanger tubes to test the tube for leakage. The G-250 set is supplied with a vacuum test gun, plugging tool, and two sizes of interchangeable conical seal and washer sets in a compact toolbox. The seal and washer sets allow the G-250 to be utilized to test heat exchanger tube I.D.s ranging from 0.28” to 1.45” (7.1mm to 36.8mm) I.D. The G-250 gun is machined from high strength aluminum alloy reducing the fatigue associated with heavier testing equipment. Each G-250 set weighs less than 2.5 lbs (1.1kg). Optional seal set is available to test tubes to 2.5” (63.5mm). Replacement seal and washer sets, channel head extensions, and digital gauges are also available. 800.355.7044 | 13
  • 14. HEAT EXCHANGER TUBE TESTERS G-450 Tube Tester Designed to allow testing of straight tube heat exchangers when access is restricted to one end of the tube. Ideal for testing tubes in floating head HX applications with the tube bundles in place. The G-450 utilizes standard plant air supplies.Interchangeable support rod & tube extension assemblies, and seal and washer sets allow the G-450 to test tube I.D. sizes from 0.5” to 1.23” (12.7mm to 31.2mm) I.D. Digital gauges are also available. G-650 Vacuum Tube Joint Tester Designed to quickly test expanded tube-to-tubesheet joints for leakage. Ideal for heat exchanger manufacturers or companies performing retubing operations. The G-650 Gun seals the tube I.D. and the tubesheet face, then evacuates the tube end at the joint. A loss of vacuum indicates a leaky tube joint. The G-650 Gun operates on standard plant air supplies. A highly efficient venturi creates 21 to 24 in-Hg (707 to 808 mBar) vacuum on an inlet air supply of 100 psi (6.8 Bar) and 10 SCFM. Interchangeable manifolds, and seal and washer sets allow the G-650 to test tube-to-tubesheet joints on 3/8” O.D. to 1¼” (9.5mm to 31.8mm) O.D. tubes I.D. sizes from 0.280” to 1.21” (7.1mm to 30.7mm) I.D. The larger G-650A Joint Testing Gun will accommodate tube I.D. sizes from 1.17” to 2.46” (29.7mm to 62.8mm). The G-650 Guns are not suitable for testing excessively belled / flared tube ends, or tubes with welded tube-to-tubesheet joints. Digital gauges are also available. 14 | http://estgroup.cwfc.com
  • 15. PLUMBER’S & SPECIALTY TOOLS The DutchFinger® Tools: O-Series, TBD Series, FPT Series The O Series is used to repair or replace a full port ball or gate valve while under pressure. Pipe sizes range from ½” to 4” (DN 15 to DN 100). Pressure ratings 200 to 15 psi (13.8 to 1 Bar). The TBD Series is used to repair full port ball or gate valves in piping systems under medium pressure. Incorporates a seal and a gripper to lock itself into position. Pipe sizes range from 1” to 4”. Pressure ratings are from 600 to 250 psi (41.4 to 17.2 Bar), depending on size. The FPT Series is used to repair and replace full port ball or gate valves on tanks and headers. This is an ideal tool to replace leaking tank bottom valves. Available in size ranges from 2” to 10” (DN 50 to DN 250). Pressure ratings are from 600 to 250 psi, (41.4 to 17.2 Bar), depending on size. DutchFinger® Watergate Tools Prized by plumbers for simplifying soldering copper pipe. Available in kit form for ½” to 1”, 1¼ to 2”, and ½” to 3” pipe sizes. Individual tools also available up to 4”. H-Series Hot Tap Kit Allows manual or power tapping of existing lines and extends service without shutting off existing pressure. Available in individual tools or a variety of kits from ½” to 6” (DN 15 to DN 150) line size. Max pressure for all tools is 150 psi (10.3 Bar). D-Series Tapping Tools Ideal for decontamination and disposal (D&D) work, D-Series Tapping Tools facilitate tapping, sampling and draining the contents of pipe and pressure vessels. The large ¾” NPT outlet on the tools’ body provides sampling and drainage port. Simple bolt-on installation – no welding or pyrotechnics are needed. All stainless steel construction with titanium nitride coated drill bit and GoreTex® gaskets. Available for pipe sizes from ¼” through 3” at working pressures to 285 psi. Tubing sizes and larger pipe sizes are available. 800.355.7044 | 15
  • 16. Contact Information North America EST Group EST Heat Exchanger EST Field Services and Rental Curtiss-Wright Flow Control 1056 Neosho Avenue 3201 N. Highway 146 2701 Township Line Road Baton Rouge, LA 70802 Baytown, TX 77520 Hatfield, PA 19440-1770 USA USA USA (P) +1.225.383.3813 (P) +1.281.422.6073 (P) +1.215.721.1100 (F) +1.225.388.9689 (F) +1.281.422.6153 +1.800.355.7044 est-hx@curtisswright.com est-info@curtisswright.com (F) +1.215.721.1101 http://estgroup.cwfc.com http://estgroup.cwfc.com est-info@curtisswright.com http://estgroup.cwfc.com Europe / Middle-East / Africa (EMEA) EST Group B.V. Hoorn 312a 2404 HL Alphen aan den Rijn The Netherlands (P) +31.172.418841 (F) +31.172.418849 est-emea@curtisswright.com Asia Pacific EST Group Asia 35 Tannery Road #11-10 Tannery Block Ruby Industrial Complex Singapore 347740 (P) +65.6745.8560 (F) +65.6742.8700 est-asia@curtisswright.com Product animations, instructions, and detailed technical information are available on our website: http://estgroup.cwfc.com