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ORGANIC TRANSISTOR
   TECHNOLOGY




             SAMI UR REHMAN
                        1
Thin-film transistor (TFT) Sony
              Technology
•   Video link: http://www.youtube.com/watch?v=mtLfJ-mFsA8




                               SAMI UR REHMAN
                                                             2
                           (sami-rehman.blogspot.com)
Organic Vs Inorganic Semiconductors




• Silicon based inorganic                   Polymer based organic
  material                                 material
• Covalently bonded                        Van der Waals bonded
  crystals                                 crystals



                                SAMI UR REHMAN
                                                                     3
                            (sami-rehman.blogspot.com)
Advantages of organic electronics

• Organic electronics are lighter, more flexible

• Low-Cost Electronics
   – No vacuum processing
   – No lithography (printing)
   – Low-cost substrates (plastic, paper, even cloth…)
   – Direct integration on package (lower insertion
     costs)

                             SAMI UR REHMAN
                                                         4
                         (sami-rehman.blogspot.com)
Comparison of organic and Si based
                    technologies

                                 Organic Electronic                              Silicon
       Cost                                  $5 / ft2                            $100 / ft2
 Fabrication Cost                         Low Capital                         $1-$10 billion
   Device Size                       10 ft x Roll to Roll                         < 1m2
     Material                    Flexible Plastic Substrate                Rigid Glass or Metal
Required Conditions                 Ambient Processing                       Ultra Cleanroom
      Process                   Continuous Direct Printing              Multi-step Photolithography



      Courtesy:       Sara Saedinia
                  University of California, Irvine SAMI UR REHMAN
                                                                                                  5
                                           (sami-rehman.blogspot.com)
Disadvantages of organic technology


• Conductive polymers have high resistance and therefore
  are not good conductors of electricity.

• Because of poor electronic behavior (lower mobility),
  they have much smaller bandwidths.

• Shorter lifetimes and are much more dependant on
  stable environment conditions than inorganic electronics
  would be.


                           SAMI UR REHMAN
                                                             6
                       (sami-rehman.blogspot.com)
Displays (OLED)
• One of the biggest applications of organic transistors
  right now.
   Organic TFTs may be used to drive LCDs and potentially even
     OLEDs, allowing integration of entire displays on plastic.
• Brighter displays
• Thinner displays
• More flexible



                            SAMI UR REHMAN
                                                                  7
                        (sami-rehman.blogspot.com)
Solar Cells
    • The light falls on the polymer

    • Electron/hole is generated

    • The electron is captured C60

    • The electricity is passed by the
      nanotube




     SAMI UR REHMAN
                                         8
 (sami-rehman.blogspot.com)
Organic Thin Film Transistors (OTFTs)



      Organic material                                Organic material




                              SAMI UR REHMAN
                                                                         9
                         (sami-rehman.blogspot.com)
An Example of an I-V of OTFTs


                                       Lg = 20 µm
                                       W = 220 µm
                                       400 nm SiO2
                                       50 nm organic




Courtesy:                                       10
Equipment and materials
              SAMI UR REHMAN
                                      11
         (sami-rehman.blogspot.com)
PEDOT:PSS
• PEDOT:PSS or Poly(3,4-ethylenedioxythiophene)
  poly(styrenesulfonate) is a polymer mixture of
  two ionomers.
• Commercially available PEDOT:PSS products are produced
  by Heraeus with the trade name Clevios and by AGFA with
  the trade nameOrgacon.
• Heraeus Clevios™ P VP AI 4083 - one of the most commonly
  used PEDOT:PSS formulations for spin coated OPVs and
  OLEDs. Spins to ~40 nm at 5000 rpm.



                           SAMI UR REHMAN
                                                             12
                       (sami-rehman.blogspot.com)
PEDOT:PSS

Resistivity:       500-5000 ohm cm
Solid content:     1.3 to 1.7%
Na content:        400 ppm maximum
Sulfate content:   40 ppm maximum
Viscosity:         5-12 mPa s
PEDOT:PSS ratio:   1:6
Usage:             <100 μl per standard (20 mm x 15
mm) substrate.
Price:             £149 per 100ml



                        SAMI UR REHMAN
                                                      13
                    (sami-rehman.blogspot.com)
Encapsulation Epoxy

• Encapsulation epoxy can be used as an
  adhesive for organic light-emitting diodes and
  organic photovoltaics without damaging the
  polymer or cathode.
• In conjunction with a glass coverslip it can
  provide a robust barrier against ingress of
  oxygen and water to provide extended
  lifetimes for measurement and storage.
• Cost: £69 per 10 ml

                       SAMI UR REHMAN
                                                14
                   (sami-rehman.blogspot.com)
Glass substrate(Silicon TFT)
• Glass substrates can be used to prepare
  organic photovoltaic cells and organic light
  emitting diodes.




                       SAMI UR REHMAN
                                                 15
                   (sami-rehman.blogspot.com)
Plastic Substrate
• Glass substrates (silicon TFT). are difficult to
  bend.
• However, a display with organic transistors on
  a plastic substrate would be completely
  flexible. Such a display could also be dropped
  without breaking, rolled up, or folded.
• PET, PEN or Kapton are the examples of
  flexible substrates

                       SAMI UR REHMAN
                                                     16
                   (sami-rehman.blogspot.com)
Dimatix materials printer dmp-2800
• The DMP-3000 has a printable area of 300 x 300
  mm with a positional accuracy and repeatability
  of ± 5 µm and ± 1 μm, respectively.
• The DMP-3000 uses a temperature controlled
  vacuum platen to accurately register, maintain
  and thermally manage substrates during printing.
• These substrates include plastic, glass, ceramics,
  and silicon, as well as flexible substrates from
  membranes, gels, and thin films to paper
  products.
• Cost: US 49,000$ (including shipping cost)
                        SAMI UR REHMAN
                                                   17
                    (sami-rehman.blogspot.com)

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Organic Semiconductor Technology

  • 1. ORGANIC TRANSISTOR TECHNOLOGY SAMI UR REHMAN 1
  • 2. Thin-film transistor (TFT) Sony Technology • Video link: http://www.youtube.com/watch?v=mtLfJ-mFsA8 SAMI UR REHMAN 2 (sami-rehman.blogspot.com)
  • 3. Organic Vs Inorganic Semiconductors • Silicon based inorganic  Polymer based organic material material • Covalently bonded Van der Waals bonded crystals crystals SAMI UR REHMAN 3 (sami-rehman.blogspot.com)
  • 4. Advantages of organic electronics • Organic electronics are lighter, more flexible • Low-Cost Electronics – No vacuum processing – No lithography (printing) – Low-cost substrates (plastic, paper, even cloth…) – Direct integration on package (lower insertion costs) SAMI UR REHMAN 4 (sami-rehman.blogspot.com)
  • 5. Comparison of organic and Si based technologies Organic Electronic Silicon Cost $5 / ft2 $100 / ft2 Fabrication Cost Low Capital $1-$10 billion Device Size 10 ft x Roll to Roll < 1m2 Material Flexible Plastic Substrate Rigid Glass or Metal Required Conditions Ambient Processing Ultra Cleanroom Process Continuous Direct Printing Multi-step Photolithography Courtesy: Sara Saedinia University of California, Irvine SAMI UR REHMAN 5 (sami-rehman.blogspot.com)
  • 6. Disadvantages of organic technology • Conductive polymers have high resistance and therefore are not good conductors of electricity. • Because of poor electronic behavior (lower mobility), they have much smaller bandwidths. • Shorter lifetimes and are much more dependant on stable environment conditions than inorganic electronics would be. SAMI UR REHMAN 6 (sami-rehman.blogspot.com)
  • 7. Displays (OLED) • One of the biggest applications of organic transistors right now. Organic TFTs may be used to drive LCDs and potentially even OLEDs, allowing integration of entire displays on plastic. • Brighter displays • Thinner displays • More flexible SAMI UR REHMAN 7 (sami-rehman.blogspot.com)
  • 8. Solar Cells • The light falls on the polymer • Electron/hole is generated • The electron is captured C60 • The electricity is passed by the nanotube SAMI UR REHMAN 8 (sami-rehman.blogspot.com)
  • 9. Organic Thin Film Transistors (OTFTs) Organic material Organic material SAMI UR REHMAN 9 (sami-rehman.blogspot.com)
  • 10. An Example of an I-V of OTFTs Lg = 20 µm W = 220 µm 400 nm SiO2 50 nm organic Courtesy: 10
  • 11. Equipment and materials SAMI UR REHMAN 11 (sami-rehman.blogspot.com)
  • 12. PEDOT:PSS • PEDOT:PSS or Poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) is a polymer mixture of two ionomers. • Commercially available PEDOT:PSS products are produced by Heraeus with the trade name Clevios and by AGFA with the trade nameOrgacon. • Heraeus Clevios™ P VP AI 4083 - one of the most commonly used PEDOT:PSS formulations for spin coated OPVs and OLEDs. Spins to ~40 nm at 5000 rpm. SAMI UR REHMAN 12 (sami-rehman.blogspot.com)
  • 13. PEDOT:PSS Resistivity: 500-5000 ohm cm Solid content: 1.3 to 1.7% Na content: 400 ppm maximum Sulfate content: 40 ppm maximum Viscosity: 5-12 mPa s PEDOT:PSS ratio: 1:6 Usage: <100 μl per standard (20 mm x 15 mm) substrate. Price: £149 per 100ml SAMI UR REHMAN 13 (sami-rehman.blogspot.com)
  • 14. Encapsulation Epoxy • Encapsulation epoxy can be used as an adhesive for organic light-emitting diodes and organic photovoltaics without damaging the polymer or cathode. • In conjunction with a glass coverslip it can provide a robust barrier against ingress of oxygen and water to provide extended lifetimes for measurement and storage. • Cost: £69 per 10 ml SAMI UR REHMAN 14 (sami-rehman.blogspot.com)
  • 15. Glass substrate(Silicon TFT) • Glass substrates can be used to prepare organic photovoltaic cells and organic light emitting diodes. SAMI UR REHMAN 15 (sami-rehman.blogspot.com)
  • 16. Plastic Substrate • Glass substrates (silicon TFT). are difficult to bend. • However, a display with organic transistors on a plastic substrate would be completely flexible. Such a display could also be dropped without breaking, rolled up, or folded. • PET, PEN or Kapton are the examples of flexible substrates SAMI UR REHMAN 16 (sami-rehman.blogspot.com)
  • 17. Dimatix materials printer dmp-2800 • The DMP-3000 has a printable area of 300 x 300 mm with a positional accuracy and repeatability of ± 5 µm and ± 1 μm, respectively. • The DMP-3000 uses a temperature controlled vacuum platen to accurately register, maintain and thermally manage substrates during printing. • These substrates include plastic, glass, ceramics, and silicon, as well as flexible substrates from membranes, gels, and thin films to paper products. • Cost: US 49,000$ (including shipping cost) SAMI UR REHMAN 17 (sami-rehman.blogspot.com)