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Wal-Mart’s
SCM system practices
MIS Case Study
15 March 2013
Walmart


 Walmart, an American multinational retail corporation
  that runs chains of large department and warehouse
  stores
 Established 1962, Arkansan-USA
 Sam Walton- Founder & Mike duke- current CEO
 Successful due to its IT usage in SCM
Introduction to case

 1990 –Superseded ‘K-Mart’ rival retail chain as one of the
  largest retailing chain in US
 1991- Superseded ‘Sears Roebuck & Company’ and
  became the largest retailing chain in US
 In November 2003, Wal-Mart, world’s largest retailer,
  planned to replace bar code technology with RFID.
 Objective: To enhance supply chain efficiency
 Expected they could save $8.35 million per year primarily
  in labor costs
Background Note


 Wal-Mart  known for innovative business practices
 One of the first retailing companies to centralize
  distribution system.
 Always among the front runners in employing IT to
  manage its supply chain processes.
Using IT in supply chain
management

 Using EDI for procurement
-   EDI saved time and made procurement efficient.
-   Using the bar code scanners, an analysis of daily, weekly,
    monthly sales data helped the store manager determine
    what products were selling and at what quantity.
-   Accordingly, the store manager would place orders in the
    manufacturing division.



                    EDI=Electronic Data Interchange
Using IT in supply chain
management


 In 1977, Wal-Mart set up a computer terminal network
  (CTN) to establish a communication link between its
  stores and the company headquarters
 Real time business operations
 In 1978, Wal-Mart set up its first fully automated
  distribution center
Using EDI for procurement


 Wal-Mart placed orders for huge quantities of goods
  with its suppliers
 Cost of sales worked out to be 2-3 %(very low from
  industry average)
 Information of product, manufacturer, price was
  recorded on computer system
 That information was passed to centralized data
  warehouse
Using EDI at Wal-Mart


 Analysis of daily, weekly, monthly sales data helped store
  manager to determine which products were sold in
  which quantities
 So that they can place purchase order
 Edi also helped suppliers
 Right merchandize at the right time, and have it at right
  place at right price
Using IT in supply chain
management


Using voice based technologies: Enhancing warehouse
   and logistics management
 Wal-Mart could replenish stock at any of its 1525 stores in
  US within 24 hours
 Cross-docking
 It enabled the company to receive goods and dispatch
  them to stores in lees than a day
 How it works at distribution centers?
Using IT in supply chain
management


 It installed voice based order filling(VOF) system in all
  distribution centers
 Is consisted portable Voice Recognition Talkman
  Terminals(VRTT) and radio module on company’s wireless
  LAN
 It eliminated mis-picks and product labeling costs since
  VOF didn’t require paper lists labor
How to quickly locate &
replenish goods?



 Store ready displays called PDQ(pretty darn quick)
  displays
 Time saved per employees were not much but
  aggregate time saved was quite good
GPS



 GPS system in communication in trucks
 Any truck can be located
 Drivers could activate system by voice and interact with
  staff
Using IT in supply chain
management


The Retail Link system- Supporting Inventory Management
 Retail link connected EDI network to extranet ,accessible
  to all suppliers
 Provided suppliers historical sales data of 24 months,
  allowed them to track invoice, can make demand
  forecast
 Suppliers could also study competitors products demand
Using the Internet in Supply chain
Management

 CPFR (Collaborative Planning Forecasting
  Replenishment)
 Real time bases to determine product wise demand
  forecast
 Wal-Mart shared past data, customer data,
  demographic data, stock positions
 Both forecasted demand individually and then co-
  operated
 Reduced inventory cost
 Product availability across supply chain
 As a result lead time was cut to 11 days from 21 days
 On-hand inventory was reduced by two weeks
 Sales grew by $8.5 millions in six months
 Later on it was implemented to other stores
 By 1990’s, about 90% of suppliers were doing business
  through Retail Link
Barriers to CPFR


 Lack of discipline to execute primary phases
 Promotions and new items events are not jointly planned
 Ineffective replenishment in response to demand
  fluctuations
 Trading partners focus on traditional supply chain steps
 Scalability and critical mass
Recent Supply Chain
Initiatives


 2001- Global Procurement Division[Shenzhen, China
    Exchange of sales and inventory data
    Best deal procurement from any part of world
 Strategy Employed
    Identify generic products
    Enhance product quality
    reduce cost by collaborating
       2001- copy paper – increased sales
         [ 46% in UK, 94% in Federal Republic of Germany,
                     38% in Canada, 25% in US]
Recent Supply Chain
Initiatives

 October 2002- Asked suppliers to replace VAN-EDI to
  Web based EDI
    Direct online communication between trading partners
    No transaction costs
    Highly secured
 Saved millions[ VAN-EDI cost $200 Billion]
    No licensing fees
 July 2003 – Asked suppliers to place RFID tags on goods,
  packed in pallets and crates

                      VAN-EDI = Value Added Network-EDI
                      RFID = Radio Frequency Identification
Benefits from RFID

 Drastic decrease in Stock out situations
   From $400 million to $1.2 billion for P&G
 Lesser labor requirements
   Almost $6.34 billion yearly
 Decrease in merchandise thefts
   Almost $2 billion
 Real time tracking of consumption patterns
 Would help enhance JIT Inventory management system
 Decrease in stock levels by around 25%[IBM]
   Total savings expected to be 8.34 billion per year
Problems


 An estimated cost of $20 million to suppliers
   50% of this is integration of system with software and
    modification in soft wares
 Not a proven technology
 Not compatible with liquids and metal packaging
THANK YOU   -Neel Patel [AM 1012]
            -Sagar Morakhia [AM
            0912]
            -Prajita Chowdhary [AM
            0212]
            -Krutik Patel [AM 1412]

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Walmart Supply chain management

  • 1. Wal-Mart’s SCM system practices MIS Case Study 15 March 2013
  • 2. Walmart  Walmart, an American multinational retail corporation that runs chains of large department and warehouse stores  Established 1962, Arkansan-USA  Sam Walton- Founder & Mike duke- current CEO  Successful due to its IT usage in SCM
  • 3. Introduction to case  1990 –Superseded ‘K-Mart’ rival retail chain as one of the largest retailing chain in US  1991- Superseded ‘Sears Roebuck & Company’ and became the largest retailing chain in US  In November 2003, Wal-Mart, world’s largest retailer, planned to replace bar code technology with RFID.  Objective: To enhance supply chain efficiency  Expected they could save $8.35 million per year primarily in labor costs
  • 4. Background Note  Wal-Mart  known for innovative business practices  One of the first retailing companies to centralize distribution system.  Always among the front runners in employing IT to manage its supply chain processes.
  • 5. Using IT in supply chain management  Using EDI for procurement - EDI saved time and made procurement efficient. - Using the bar code scanners, an analysis of daily, weekly, monthly sales data helped the store manager determine what products were selling and at what quantity. - Accordingly, the store manager would place orders in the manufacturing division. EDI=Electronic Data Interchange
  • 6. Using IT in supply chain management  In 1977, Wal-Mart set up a computer terminal network (CTN) to establish a communication link between its stores and the company headquarters  Real time business operations  In 1978, Wal-Mart set up its first fully automated distribution center
  • 7. Using EDI for procurement  Wal-Mart placed orders for huge quantities of goods with its suppliers  Cost of sales worked out to be 2-3 %(very low from industry average)  Information of product, manufacturer, price was recorded on computer system  That information was passed to centralized data warehouse
  • 8. Using EDI at Wal-Mart  Analysis of daily, weekly, monthly sales data helped store manager to determine which products were sold in which quantities  So that they can place purchase order  Edi also helped suppliers  Right merchandize at the right time, and have it at right place at right price
  • 9. Using IT in supply chain management Using voice based technologies: Enhancing warehouse and logistics management  Wal-Mart could replenish stock at any of its 1525 stores in US within 24 hours  Cross-docking  It enabled the company to receive goods and dispatch them to stores in lees than a day  How it works at distribution centers?
  • 10. Using IT in supply chain management  It installed voice based order filling(VOF) system in all distribution centers  Is consisted portable Voice Recognition Talkman Terminals(VRTT) and radio module on company’s wireless LAN  It eliminated mis-picks and product labeling costs since VOF didn’t require paper lists labor
  • 11. How to quickly locate & replenish goods?  Store ready displays called PDQ(pretty darn quick) displays  Time saved per employees were not much but aggregate time saved was quite good
  • 12. GPS  GPS system in communication in trucks  Any truck can be located  Drivers could activate system by voice and interact with staff
  • 13. Using IT in supply chain management The Retail Link system- Supporting Inventory Management  Retail link connected EDI network to extranet ,accessible to all suppliers  Provided suppliers historical sales data of 24 months, allowed them to track invoice, can make demand forecast  Suppliers could also study competitors products demand
  • 14. Using the Internet in Supply chain Management  CPFR (Collaborative Planning Forecasting Replenishment)  Real time bases to determine product wise demand forecast  Wal-Mart shared past data, customer data, demographic data, stock positions  Both forecasted demand individually and then co- operated  Reduced inventory cost  Product availability across supply chain
  • 15.  As a result lead time was cut to 11 days from 21 days  On-hand inventory was reduced by two weeks  Sales grew by $8.5 millions in six months  Later on it was implemented to other stores  By 1990’s, about 90% of suppliers were doing business through Retail Link
  • 16. Barriers to CPFR  Lack of discipline to execute primary phases  Promotions and new items events are not jointly planned  Ineffective replenishment in response to demand fluctuations  Trading partners focus on traditional supply chain steps  Scalability and critical mass
  • 17. Recent Supply Chain Initiatives  2001- Global Procurement Division[Shenzhen, China  Exchange of sales and inventory data  Best deal procurement from any part of world  Strategy Employed  Identify generic products  Enhance product quality  reduce cost by collaborating 2001- copy paper – increased sales [ 46% in UK, 94% in Federal Republic of Germany, 38% in Canada, 25% in US]
  • 18. Recent Supply Chain Initiatives  October 2002- Asked suppliers to replace VAN-EDI to Web based EDI  Direct online communication between trading partners  No transaction costs  Highly secured  Saved millions[ VAN-EDI cost $200 Billion]  No licensing fees  July 2003 – Asked suppliers to place RFID tags on goods, packed in pallets and crates VAN-EDI = Value Added Network-EDI RFID = Radio Frequency Identification
  • 19. Benefits from RFID  Drastic decrease in Stock out situations From $400 million to $1.2 billion for P&G  Lesser labor requirements Almost $6.34 billion yearly  Decrease in merchandise thefts Almost $2 billion  Real time tracking of consumption patterns  Would help enhance JIT Inventory management system  Decrease in stock levels by around 25%[IBM] Total savings expected to be 8.34 billion per year
  • 20. Problems  An estimated cost of $20 million to suppliers 50% of this is integration of system with software and modification in soft wares  Not a proven technology  Not compatible with liquids and metal packaging
  • 21. THANK YOU -Neel Patel [AM 1012] -Sagar Morakhia [AM 0912] -Prajita Chowdhary [AM 0212] -Krutik Patel [AM 1412]