Production management and material management project report on GOMA Engineering Pvt Ltd.

1. GOMA ENGINEERING PVT LTD.
PRODUCTION MANAGEMENT AND MATERIAL
MANAGEMENT
PROJECT ON PRODUCTION MANAGEMENT AND MATERIAL
MANAGEMENT OF GOMA ENGINEERING PVT LTD.
SUBMITTED TO: PROF. GAURI GAWDE, B.M.S DEPARTMENT,
JOSHI-BEDEKAR COLLEGE, THANE (W)
2013-2014
SUBMITTED BY: Amey Chopa (R.no-159), Bipin Sharma (R.no-149),
Bipin Tiwari(R.no-174), Darian Alvares (R.no-175), Philip Dias (R.no-173),
Sachin Thomas (R.no-165)

2. Contents
CERTIFICATE
ACKNOWLEDGEMENT
INTRODUCTION
COMPANY PROFILE
TYPES OF PRODUCTS
THE FOCUSED PRODUCT
PLANT LAYOUT
PRODUCTION PROCESS
QUALITY MANAGEMENT
MAINTENANCE
CONCLUSION
RECOMMENDATION
REFERENCES
1 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

3. CERTIFICATE
This is to certify that this project report entitled “PROJECT ON
PRODUCTION MANAGEMENT AND MATERIAL
MANAGEMENT OF GOMA ENGINEERING PVT LTD.”
submitted to Joshi-Bedekar College , is a bonafide record of work
done by “Amey Chopa, Darian Alvares, Bipin Tiwari, Bipin
Sharma, Philip Dias and Sachin Thomas” under my supervision
from “20-08-2013 ” to “12-09-2013”.
Prof. Gauri Gawde
B.M.S Department,
Joshi-Bedekar, College
Place- Thane
Date-10-09-2013
2 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

4. ACKNOWLEDGEMENT
We would like to express our special thanks of gratitude to our
teacher who gave us the golden opportunity to do this wonderful
project on the topic-PROJECT ON PRODUCTION MANAGEMENT AND
MATERIAL MANAGEMENT OF GOMA ENGINEERING PVT LTD. ,
which also helped us in doing a lot of Research and we came to know
about so many new things. We are really thankful.
Secondly we would like to thank friends who helped us a lot in
finishing this project within the limited time.
We are making this project not only for marks but to also increase our
knowledge.
THANKS AGAIN TO ALL WHO HELPED US.
3 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

5. INTRODUCTION
Engineering demands perfection. At Goma,
Engineering is a passion that finds
expressions in machinery and solutions.
Committed to innovation and built with
precision, Goma's engineering division is
geared to innovate and create solutions for
specific purposes that meet the needs of
diverse industries. Goma is committed to
investing in people, resources and
infrastructure to attain the cutting-edge through design, R&D and innovation
with adherence to high quality standards.
Goma is headquartered at Thane, in close proximity to Mumbai, and is
adequately equipped with infrastructure & resources including the administrative
precincts and warehousing facilities for spares. The sprawling modern
manufacturing facility at Wada, in Thane district, is spread across 5 acres. It is
fully equipped with modern infrastructure for Manufacturing, Fabrication, CNC
Machining, Assembly, Painting, Testing, and Warehousing. Enhancements in
systems, processes, skill-sets and machinery is a continuous process here to
achieve excellence in offering products and solutions at par with GMP. We have
branches in Bangalore & Chennai (Southern Region), Kolkata (Eastern Region)
and New Delhi (Northen Region).
Company Type: Manufacturer
Main Products and Service: Homogenizer,Pasteurizer,Crate Cleaning Equipment,Butter
Churn Sanitary Pump,Storage Tank,Storage Tank,Batch Tank,Ageing Vat,Cream
Separator,High Pressure Pump,Plunger pump,Piston pump,Triplex pump,Reciprocating
Pump,Hydrotest pump,Homogenisers,Pasteurisers,Milk plant,Dahi plant,Juice Plant
Annaul Business Volume: US$5 Million – US$10 Million
Target Market: North America;South America;Eastern Europe;Southeast
Asia;Africa;Oceania;Mid East;Eastern Asia;Western Europe<
Number of Staff: 101 – 500 People
Year to Start: 1985
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6. COMPANYPROFILE
GOMA started it’s operations in India in 1985. It has completed 28 years in the industry.
GOMA is headed by Mr. K. M. Gosrani (CMD) who have vast experience of over 30 years in
the industry. The company is supported by Dr. J. V. Parekh-a leading Dairy Technologist,
who advises on issues related to Turnkey Dairy & Food Project. It has a dedicated team of
100 qualified and self motivated workforce in different departments of administration,
design, R& D, marketing, manufacturing, dispatch, quality control, installation &
commissioning and after sales servicing.
As early as in 1991, Goma Engineerin g recognized the need for developing new
generation homogenizers in India. The Group pioneered the first 100% indigenous high
pressure homogenizer which was so far an import substitute. This homogenizer was
certified and approved by National Dairy Developm ent Board, Anand.
Over 600 Homogenisers are currently employed in government dairy plants, milk co operatives, MNCs and private sector dairies for different applications. Goma
Homogeniser has also been exported to - Algeria, Australia, Bangladesh, Belgium,
Denmark, Ethiopia, France, Iran, Kenya, Muscat, Nepal, Nigeria, Oman, Russia,
Sharjah, Sri Lanka, Sudan, Switzerland, Tanzania, Tashkent, U.A.E., and U.S.A.
After the success of manufacturing Homogeniser indigenously, Goma expanded its
range by manufacturing HTST Pasteuriser in technical collaboration with foreign
companies. We also has a range of dairy equipment like Butter Churn, Sanitary Pumps,
Storage Tanks, Batch Tanks, Ageing Vats and Cream Separators.
Built on scientific research, cutting -edge design, world-class manufacturing facilities
and excellent customer service, Goma is not just the pioneer but a leader in Dairy and
Food Processing industry.
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7. VISION
At Goma, our vision is to be among the frontrunners in the manufacturing of
equipment which aids the processing industry and exceed the expectations of
our clients by delivering world class products to them.
MISSION
It is our mission to grow in the realm of the products we manufacture
by setting up stringent benchmarks and then surpassing them in an
effort to stretch our capabilities and serving our clients better.
People
Men of Commitment: The people at Goma
It is the people that make a company. Goma Engineering is fortified
with the top management helmed by the Chairman & Managing
Director Mr K.M. Gosrani. Other leading men are Joint Managing
Directors Mr.Jayesh Gosrani and Mr.Chetan Gosrani who not only
propel the growth and performance of the company to newer heights
but also are crucial decision makers. The Directors and Technica l
Head provide the day-to-day operational directions to meet the
demands of the industry.
A dedicated team of 100 qualified and highly driven workforce
exercise their acumen and expertise in different departments of
administration, design, R&D, marketing, manufacturing, dispatch,
quality control, installation & commissioning and after sales service.
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8. TYPES OF PRODUCTS
1. TURNKEY PROJECTS:
DAIRY PROCESSING

CONDENSED MILK / POWDER

PASTEURISED /UHT MILK

FRUITS & VEGETABLES

FLAVOURED MILK

FRUIT JUICE, PULP, UHT JUICE/

CURD/YOGHURT/DAHI/LASSI

BUTTER / GHEE

RTS / BEVERAGE

MACHINEPANEER/ CHEESE

HERBAL PROCESSING

ICE CREAM/ FROZEN

LAB SCALE/PILOT PLANTS

DESSERT
o
BEVERAGE
PROCESS EQUIPMENTS :-

HIGH PRESSURE HOMOGENIZER


CHILLER / PASTEURIZER/STERILISER

SS SILOS/STORAGE/COOLING TANKS

CHEESE/PANEER VAT/PRESS/HOOPS

TANKS/PROCESS VATS

CURD / CREAM PASTEURISER

SANITARY PUMP

LAB UHT

SKID MOUNTED PROCESS MODULE

FILLING & SEALING MACHINE

UHT STERILIZER & ASEPTIC FILLER

CONTINUOUS FREEZER

HIGH PRESSURE CRATE WASHER
VACUUM PAN/EVAPORATOR & SPRAY
DRIER
HIGH PRESSURE PUMPS & SYSTEMS
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9. DAIRY PRODUCTS
Lab Scale / Pilot Plants –
Goma designs manufactures Lab scale / pilot plant for R&D Centres ,Laborotaries ,
Govt. institute & Universities . Goma manufacture following food processing plants –
Milk & Milk By product Processing plant –
it includes turnkey project for processing milk i.e. Pasteurisation , separation ,
homogenisation process &Utilitilities like Refrigeration system , Steam boiler , cooling
tower & its interconnecting piping. Goma offers complete plant for milk byproducts
like Paneer , Ghee , Yoghurt , Flavoured Milk , Cheese , Khoa , Shrikhand etc. the
plant will be exact replica or prototype of commercial production plant. Goma client
list include IVRI , NDRI , BHU , MPKKV , JNKVV , TNAU , IFDT , CEAPHET
GANGTOK , NERIS , SDAU , JAU , SMC etc.
1 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

10. High Pressure Homogenisers
Goma an ISO 9001 company is a pioneer & leader in
manufacturing High Pressure Homogenisers in India. We have
supplied more than 600 units ranging from 20 LPH to 30000
LPH for various Dairy, Icecream, Flavours, Food & Beverage,
Chemical, Pharmaceuticals, Cosmetics, Textile industries in
India & abroad. We have also exported equipments to
countries like USA, Australia, Rus sia, Uzbekistan, Latin
America, UAE, Oman, Kenya, Uganda, Tanzania, Nigeria,
Sudan, Mauritania, Ethopia, Bangladesh, Sri Lanka, Vietnam,
Indonesia & Nepal. With an experience of over two decades &
after rigorous R&D, Goma has rolled out New Generation
Homogenisers with advanced technology & higher pressures
upto 2000 bar.
Working Principle
High Pressure Homogenisation is a process of increasing the consistency of a product by
means of dispersions. The product is displaced under the generation of high press ure and is
forced through homogenising valve gap. Cavitations turbulence and sheer force break the
product into particles of size less than 1 microns.
Product Features
1. High Pressure Triplex or Quin Tuplex Plunger Pump. Robust & rugged in construction.
2. Top openable type crank case for easy maintenance.
3.
4.
5.
6.
7.
8.
Two Stage Homogenising Head. (Manual / Hydraulic
operated)
Cooling arrangement & safety interlocking.
All contact parts made out of acid Proof / Corrosion Resistance Stainless Steel.
Valve assembly made from imported STELLITE, Tungsten Carbide or Special Alloy
Steel material.
Plungers made of special hardened steel with super finished surface.
Sanitary Design for CIP Cleaning
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11. 9. Imported Diaphragm type glycerine filled Pressure Gauge
10. Plunger seals consists of sin gle "V" ring packing, Cheveron packing made of special
food grade material.
3 fold benefits of Goma Homogenisers
Technology
The homogenisers incorporate advanced features & match international standards.
Service
The after sales service is the best in the industry. The prompt service ensures that production
down time is minimal at customers end by providing spares off the shelf.
Innovation
The R&D is based on continuous feedback from customers.
The continuous efforts of R&D make the homogenisers most econo mical and of international
quality.
1. Dairy Industry :
Milk, Evaporated milk, Sterilised / Condensed Milk, Chocolate Milk, Yoghurt, Baby
Foods, Creams, Cheese, Recombined Dairy Products, Reconstituted Milk Products,
Flavoured Milk, Sterilised Cream, Ice Crea m.
2. IceCrea m Industry :
Well homogenised ice cream mix gives a richer taste, smoother & better ice cream. It
whips more rapidly and to a higher overrun in the freezer, moreover the fat does not
butter out during the freezing process.
Advantages
1. Better product stability.
2. No rise of the cream layer.
3. Lo wer curd tension.
4. Increases viscosity.
5. Enhances whiteness & richness to the product.
6. Smoothens texture of product.
7. Richer Taste
8. Rapid Whipping
Fat does not burn out during freezing
3 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

12. Heat Exchangers (Plate / Tubular type)
Goma is involved in designing, manufacturing
and marketing of Pasteurisers and Chillers for Dairy, Ice Cream, Food, Fruit Juice,
Beverage, Paper, Chemical, Pharmaceutical Industries. Pasteurisers are mainly of Plate
type or Tubular type Heat Exchangers. Goma offers a complete range of all
performance level required by the market. Goma Pasteurisers are compact, economical
and efficient units for liquid to liquid heat.
Plate Heat Exchanger
These consist of number of corrugated plates of SS 316 (0.5 mm, 0.6 mm thickness)
CLIP-ON type imported from Germany, mounted between fixed and moveable pressure
plates. These are positioned by upper and lower carrying bars and compressed by
several tightening bolts. The frame is M.S. cladded with SS 304. Depending on the
operating condition, medium and temperature resistant gasket of glued on or clip -on
version are used. These Plate type Heat Exchangers can be used for liquid / semi -liquid
kind of products with low and medium viscosity and temperature.
Tubular type Pasteuriser
Tubular type Pasteurisers are used for high viscous products like Fruit Pulp. These
have tube in tube type arrangements where the product passes through one tube and
heating or cooling media passes through other tube. For higher heat transfer efficiency,
the tube surface area increases by spiral corrugation. These are skid mounted.
4 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

13. Advantages
1. Plates made of SS316, imported from Germany and highly acid and corrosion
resistant
2. Economical, compact, flexible unit compared to conventional heat exchangers.
3. High regeneration efficiency upto 90%
4. Low hold-up liquid volume thereby giving quick process time.
5. Ease of maintenance
6. Loc-in type gaskets, make replacements easy & ensure the product is free from
contamination
7. Quick dismantling & reassembly
8. Easily expandable for higher capacities
9. Intermixing of liquids eliminated .
Applications
Dairy industry
Pasteurising Milk & cream
Ultra-high treatment
Cooling Milk & Cream
Heat treating Yoghurt
Cooling Yoghurt
Heating Milk in tanks
Ice Cream Mix
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14. S.S. Storage Tanks / Silos / Cooling tanks
Goma manufactures S.S. Storage Tank of capacity 50 Ltrs . to 10000
Ltrs. ,S.S. Silos of Capacity 20000Ltrs. To 100000Ltrs capacity .The tank designing is
as per NDDB standards. Goma also manufactures tanksfor Mixing &blending of sugar
syrup & RTS Juice / Beverage line.
Home Process Equipments Tank / Process Vats
Tank / Process Vats
Goma manufactures Process vats for milk byproducts –
PaneerVat - 50 Ltrs to 2000Ltrs.
Cheese Vat – 50Ltrs to 3000Ltrs.
Multipurpose Vat – 50Ltrs to 2000Ltrs.
Ghee Boiler – 50Ltrs to 3000Ltrs.
Yoghurt / Curd Vat – 50Ltrs to 2000Ltrs.
Batch Pasteuriser – 50 Ltrs to 3000Ltrs.
Aging Vat – 50Ltrs to 3000Ltrs.
6 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

15. Centrifugal Sanitary Pumps
Goma an ISO 9001 Company is specialised in execution of
Turnkey Projects for Dairy, Ice Cream, Yoghurt, Fruit Pulp/ Juice. We are the pioneers
in High Pressure Technology, manuf acturing High Pressure Pumps, Homogenisers,
Pasteurisers, Skid Mounted Process Modules, CIP Cleaning Systems, Sanitary Pumps,
Jet Cleaning Systems.
Advantages
1. SS Sanitary design with wide Range of applications.
2. Manufactured as per prevailing
3. standards for the Dairy and Food Processing Industry.
4. Compact in size and Optimal in Performance.
5. Noise & Vibration-free operation
6. Specific applications for Milk, Fruit juices, Ready to serve beverages, Oils,
Emulsions, Paints, Fine Chemicals, Essences, Flavours & many more...
7 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

16. Salient Features
1. SS 316 Sheet Metal Construction
2. Special open type impeller design in investment cast SS 316 with specially
contoured blades set far into the suction cover and spirally formed housing
ensures greatest operational reliability
3. Gentle product handling
4. Fast clean design
5. High durability
6. Tailor-made mechanical seal
7. SS 316 pump shaft
8. Standard IEC class motors
9. Height adjustable base frame provided with cup -shaped feet for ease of operation
10. Connections as per SMS / IDF / DIN
Skid Mounted Process Module
Goma an ISO 9001 Company is specialised in
execution of Turnkey Projects for Dairy, Ice Cream, Yoghurt, Fruit Pulp/ Juice. We are
the pioneers in High Pressure Technology, manufacturing High Pressure Pumps,
Homogenisers, Pasteurisers, Skid Mounted Process Modules, CIP Cleaning Systems,
Sanitary Pumps, Jet Cleaning Systems.
Process Module consists of:
1. High Pressure Homogeniser
2. Pasteuriser (PHE / Tubular)
3. Float Balance Tank
4. SS Pump
5. Inline Filter / Interconnecting pipeline
6. Remote control panel
8 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

17. Salient Features
1. Ready to start
2. Factory tested
3. Easy installation
4. Space saving
5. Compact Design
Applications
Milk Flavoured milk / Soya Milk / Ice -cream / Fruit Juice / Beverage / Lab process
Home Process Equipments S.S. Storage Tanks / Silos / Cooling tanks
UHT Steriliser
GOMA an ISO 9001 engineering company has more than 25 years experience in
designing, manufacturing, execution of projects on Tunrkey basis for Milk, Yoghurt,
Flavoured Milk, Cheese, Butter, Ghee, Ice -cream projects. Goma has successfully
executed Dairy & Fruit Juice plants in India and abroad on Turnkey Basis. Goma has
ventured into UHT Sterilisation for Milk, Fl avoured Milk, Drinking Yoghurt & Juices.
The UHT sterilizer is supplied in technical collaboration with renowned international
company.
9 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

18. The UHT sterilization is the process of heating the product upto 138 -140°C to reduce
microbes or reach the commercial aseptic level, thus increasing the shelf life by 30 -150
days. The product then is filled in aseptic condition in flexible plastic pouches.
The UHT sterilizer is made of Tubular Pasteuriser which consists of multiple stackes of
tube in tube structure. The benefits offered by UHT Sterilisation is that the original
flavor, texture and nutrients contents are preserved because of rapid heating and
cooling.
Aseptic Plastic Pouch Filling Machine
The Aseptic Filling machine is used to fill sterilized product like M ilk, Flavoured
Milk, Drinking Yoghurt, Juices, etc., in pouches/pillow/brick fro long shelf life of 30 180 days at ambient temperature.
10 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

19. In conventional method pasturised milk is packed and stored under refrigerated
conditions before consumption which has shelf life of 3-4 days.
With Aseptic Plastic Pouch Filling machine, sterilized product is filled at ambient
temperature under aseptic condition at 25 -30°C in plastic pouches of 3/5 layers
coextruded film. This gives shelf life of 30 -45 days for a 3 layer film and 60-90 days
for a 5 layer film. The product can be kept under normal room temperature and requires
no cold transport and storage.
Goma's Aseptic Plastic Pouch Filling Machine is a high speed machine which is
operated automatically through a PLC. Th e machine is double head and sterilization of
the film is done by H2O2 (Hydrogen Peroxide and UV Treatment). It is under positive
air pressure to maintain aseptic conditions within the machine. The machine is
provided with inbuilt CIP system.
Machinery Cost is Much Economical than Paper carton
Economical Packaging material available easily with many suppliers in India
Very Compact and Easy to install
Adjustable speed - 200 ml-9000 pouches/hr 500 ml -6000 pouches/hr 1000 ml -5000
pouches/hr
Varying Shelf Life - 3 Layer Pouch - 30 days 5 Layer Pouch - 90 days
Continuous Freezer
Design, Manufacture & Supply of self -contained Continuous Ice Cream Freezer at ( -)
50C. Of Ice Cream suitable for 100% overrun with mix inlet at (+) 40C. Utilities
required
11 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

20. Cooling Tower Water @ 300C.and 3 Phase power connection It will be complete
with :1.
2.
3.
4.
5.
Frame and covering panel in SS 304
High conductivity metal hard chrome plated cylinder
Hollow two piece construction dasher
Hardness Controller with digital ammeter
Hour meter, speed variable device for mix pump with indicator, hour meter, SS
Diaphragm sanitary design pressure gauge
6. Suction and Discharge pressure gauge for refrigeration kit
7. Hot gas supply for freezing cylinder
8. Interlock and safeties for single phase, overload, low/h igh refrigerant pressure
etc.
9. FRESCOLD / Reputed make refrigeration compressor with water cooled
condenser of 404 A.
10. Pump Drive arrangement – A. C Drive
Continuous Freezer will be supplied with set of spares.
High Pressure Cratewasher
Goma's High Pressure Cratewasher have been
successfully working in various industries. The crates/trays are washed thoroughly by
high pressure water jetting only. There is no requirement of steam, detergent,
chemicals etc. Thus there is saving of cost & energy as compared to conventional
cratewasher.
General Arrangement & Operation
12 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

21. The crates/ trays are conveyed automatically by conveyor chain fitted on stainless steel
fabricated frame. The crates/trays pass through specially designed High Pressure Water
Jet Nozzles having accurate spray angle for washing. The high pressure is generated by
a high pressure pump driven through electric motor & mounted close to conveyor.
Advantages
High Pressure jetting system for efficient cleaning.
Fully automatic & continuous duty.
Ensures optimum cleaning in the fastest possible time.
Compact design for space saving.
Time and man power saving.
No need of steam, chemicals, detergents etc.
Easy for operation and maintenance.
Special cleaning system can be designed for higher pressure.
Vacuum Evaporation System
A vacuum evaporator suitable for concentrating fruit juices
and other liquid foods. The equipment should consist of vacuum pan, vapour separation
system, condenser, vacuum pump (water seal with silencer), and other necessary
accessories and mountings. The complete equipment should be made from SS 304
sheets and sections of appropriate size and thickness. Hemispherical bottom with
cylindrical extend shell with top closed. Inner shell and jacket with minimum 3mm
thickness. Teflon scrapper with shaft having geared drive unit of 1HP of standard make
on top outside. Provided with digital temperature sensor, vacuum gauge, sample valve,
sight glass, air vent, vacuum release valve, condensate system (strainer, steam trap, by
pass valve), safety valve, pressure gauge, steam supply point, etc.
13 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

22. Framing from SS channel supports. Product inlet and outlet from 1.5 inch SMS union.
Manhole for inspection, cleaning, drain provision at bottom, etc.
The unit should be connected to a shell and tube type condenser with fittings for
vapour piping, cold water inlet, hot water outlet, vacuum pump of 2 HP with fittings,
etc. Other connections from existing cooling tower.
Capacity: 65 Kg/hr. water evaporation per hour.
The system should be complete with all piping's, fittings, valves and other accessories.
There should be appropriate control panel for observation of various process
parameters.
Cheese / Paneer Equipments
Goma manufactures complete plant for Cheese and Paneer manufacturing from 100LPD
to 30000LPD. The equipments are as follows –
14 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

23. Paneer Plant
SR.NO.
SECTION/EQUIPMENT
1
Paneer Vat
2
Paneer Hoops(SS 304)
3
Pneumatically Operated Paneer Press
4
SS Working/Cutting Table with cutting knives
5
SS Trays with trolley type racks for diced cubes
6
SS Showel of suitable size
7
Insulated Rectangular Paneer washing tank
8
S.S. pipes & fittings
9
M.C.C Panel
Cheese Plant
SR.NO.
SECTION/EQUIPMENT
CHEESE SECTION
1
Cheese Vat
2
Cheese Press (Pneumatically operated)
3
Cheese Mould
4
Cheese Cubing & Dicing Machine
5
Cheese Cutting Knives
6
Vaccum Sealing Machine
15 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

24. Curd Milk Pasteuriser
The HTST Pasteurisation Plant will be used for pasteurization of milk & subsequently
cooling it to required culturing temperature for Curd.
CAPACITY
20LPH -20000 LPH
Temp. Program
35/4- 50-70-90-42deg.C
Raw Milk Feed Temp.
35 / 4 OC
Milk Take Off Temp. to
Homogeniser
70OC
Curd Milk Pasteurisation
Temp.
90OC
Curd Milk Outlet
temperature
42OC
Milk side : 1.5 kg/cm² / 15 mwc
Max. Pressure drop on
Cooling Water : 1.0 kg/cm² / 10 mwc
Hot Water : 1.0 kg/cm² / 10 mwc
Curd Milk Pasteurisation
Holding time
10 Minutes
Holding
In tubes
Material of Gasket
NBR Food Grade
Type of Gasket
Snap in
Plate material
SS 316
Frame material
C.S. Cladded with SS 304 with adjustable ball
feet arrangement
Ports in / Out
11/2” extended SS 304 connected
Thermo well and SMS Union
Design Pressure
4 bar
Thickness of Plate
0.5 / 0.6 mm
Utilities required
Steam required
@ 3.5 bar Size : 2.0” Line
Compressed air
@ 7.5 bar
Cooling Tower
1 : 5 at 35ºC
16 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT
with

25. Cup Filling & Sealing Machine
Goma an ISO 9001 Company. is specialiled in Designing. Manufacturing.Supply.
Froctlon. Installation and Commissroning of Turnkey Projects for Dairy Ice -cream.
Yoghurt Fillil PulP. Juice and for the Eyaporated and condensed Milk and Powder
Plants Goma also nranuf"ctures equipment like Homogenisels, Pasteurisers. Chillers,
Sanitary Pumps & Crate Washers. Introducing Indigenously manufactured SallltllY
DeSigned CUP FILLING & SEALING MACHINE, (pneumatic Cum Mechamcal
workilly) With template SS consuuction and PLCcontrolled operation
The basic machine consists of the following stations:
Cup de- stacking station
Filling station
lid placing station
lid sealing station
CuP discharge stauon
Indexing driving system
Gome also msnufactcres automatic cup and cone filling machIlles for Ice cream
applications. The machine will be PLC based easy for maintenance and operations.
17 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

26. TECHNICAL SPECIFICATION
Machine Capacity
1000 - 6000 cups
/hr
Type
Rotary / Liner
Product contact
SS 304/ SS 316
Suitable for Cup
size
50 to 500 ml
Operation
Pneumatic PLC
based
18 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

27. So, we have observed that GOMA produces its products only on orders posted, thus reducing
the waste of raw materials, manpower and finished goods. This is one of the best methods for
surviving in the market.
Material management is an important management tool which will be very useful in getting
the right quality & right quantity of supplies at right time, having good inventory control &
adopting sound methods of condemnation & disposal will improve the efficiency of the
organization & also make the working atmosphere healthy any type of organization, whether
it is Private, Government ,Small organization, Big organization and Household.
Even a common man must know the basics of material management so that he can get the
best of the available resources and make it a habit to adopt the principles of material
management in all our daily activities.Production management means planning, organising,
directing and controlling of production activities.
Production management deals with converting raw materials into finished goods or products.
It brings together the 6M's i.e. men, money, machines, materials, methods and markets to
satisfy the wants of the people.
The main objective of production management is to produce goods and services of the right
quality, right quantity, at the right time and at minimum cost. It also tries to improve the
efficiency. An efficient organisation can face competition effectively. Production
management ensures full or optimum utilisation of available production capacity.
19 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT

28. The following recommendations shall be based on the conclusions and arguments above.
To control labour costs, managers must first measure the amount and type of work required to
produce a product and then specify well-designed, efficient methods for accomplishing the
necessary manufacturing tasks.
it is important to anticipate human resource requirements and to translate them into recruiting
and training programs so that a nucleus of appropriately skilled operators is available as
production machinery and equipment are installed.
Specialized groups responsible for support activities (such as equipment maintenance, plant
services and production scheduling, and control activities) also need to be hired, trained, and
properly equipped. This type of careful personnel planning reduces the chance that expensive
capital equipment will stand idle and that effort, time, and materials will be wasted during
start-up and regular operations.
The effective use and control of materials often involves investigations of the causes of scrap
and waste; this, in turn, can lead to alternative materials and handling methods to improve the
production process.
The effective control of machinery and equipment depends on each machine’s suitability to
its specific task, the degree of its utilization, the extent to which it is kept in optimum running
condition, and the degree to which it can be mechanically or electronically controlled.
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29. 21 |PRODUCTION MANAGEMENT AND MATERIALS MANAGEMENT