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Customer
Requirements,
Data
Standards
e-CAD
data input
CAM / DFM
s/w package
Run Design for
Manufacturability
Analysis and
review results
Do
manufacturability
issues
exist?
Document
Issues in the
DFM report
Use principles
to Identify
viable
solutions
Yes
No
Prototype
New
Component
solutions for ES
Build ES
Prototypes
(w/ Mfg. Eng.
at build)
Identify
Contradictions
Check DFM
violations
against customer
Product cost and
Performance
requirements
Low
Risk
Med & High
Risk
Review
Manufacturing
Performance
(w/ mfg floor feedback)
Legend:
ES = Engineering System
CAM = Computer Automated Manufacturing
DFM = Design for Manufacturability
Release
Product for
High Volume
Mfg
DFM Tool as a Virtual
Prototyping Tool
Continue NPI
Builds for
Statistical
significance
Root cause
for low yield
High
Yield
Trends of ES
Evolution
Analysis
S-Curve
Analysis
Low Yield
Problem
solved with
standard
Engineering
approach
No
Yes
DfIM Flow
All Rights Reserved – The Strategy + Innovation Group

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DFIM - Design for Innovation in Manufacturing - crib sheet

  • 1. 7/8/2012 The Strategy + Innovation Group | All Rights Reserved - Copyright (c) 1 Customer Requirements, Data Standards e-CAD data input CAM / DFM s/w package Run Design for Manufacturability Analysis and review results Do manufacturability issues exist? Document Issues in the DFM report Use principles to Identify viable solutions Yes No Prototype New Component solutions for ES Build ES Prototypes (w/ Mfg. Eng. at build) Identify Contradictions Check DFM violations against customer Product cost and Performance requirements Low Risk Med & High Risk Review Manufacturing Performance (w/ mfg floor feedback) Legend: ES = Engineering System CAM = Computer Automated Manufacturing DFM = Design for Manufacturability Release Product for High Volume Mfg DFM Tool as a Virtual Prototyping Tool Continue NPI Builds for Statistical significance Root cause for low yield High Yield Trends of ES Evolution Analysis S-Curve Analysis Low Yield Problem solved with standard Engineering approach No Yes DfIM Flow All Rights Reserved – The Strategy + Innovation Group