CMA/Flodyne/Hydradyne offers reliable hydraulic and pneumatic repair, after hours emergency service, field service and remanufactured drive solutions.

1. www.cmafh.com
Field Service, Repair and
Reman Solutions
AFTER HOURS SERVICE, CALL 888-356-3963
ILLINOIS CALL: 630-563-3600 • WISCONSIN CALL: 262-781-1815
Solutions Partner
Authorized Distributor

2. Before ▲ ▲
After
CMA/Flodyne/Hydradyne Service Department
HYDRAULIC AND PNEUMATIC REPAIR
Our skilled Service Department is available to overhaul, repair or remanufacture hydraulic and pneumatic
systems and components.
n All repairs come with a One Year Repair Warranty
n We use genuine factory parts
n Each repaired component is thoroughly tested to orginal specifications
n e are an Authorized Repair Center for Bosch Rexroth and Tokyo Keiki (formerly Tokimec)
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n e also repair most manufacturer’s brands of valves, cylinders and components
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n email service&repair@cmafh.com to schedule your next repair
AFTER HOURS EMERGENCY SERVICE
We understand your sense of urgency when a machine breaks down, especially when it happens during a
weekend, holiday or after normal business hours. We developed our after hours emergency service to get you
up and running at any time of day.
n Sales engineers available 24/7 for your convenience.
n For Rates and Information, please visit our website at www.cmafh.com
n Call 888-356-3963 for after hours emergency service.
FIELD SERVICE
Our Field Service Department provides comprehensive on-site support when and where you need it:
n Hydraulic installation & start-up
n Machine troubleshooting
n Preventative maintenance
n Fluid service (fluid sample testing, conditioning and corrective action plan)
n Machine guarding & light curtain integration
n For Rates and Information, please visit our website at www.cmafh.com
ELECTRICAL REPAIR, UPGRADE
Our skilled engineers are available to troubleshoot your electrical components and systems and make
recommendations. We offer warranty repair services through our original equipment manufacturers, and we
may source repairs as needed through our supplier network.

3. RETROFIT & REMANUFACTURE PROGRAM
offer RemanPlus. Should your plans for your
equipment extend beyond five years from the
end-of-life date, we have pre-configured retrofit
solutions or custom upgrades that will ensure
productivity well into the future.
RemanPlus - With RemanPlus, we can bring all
of the drive and control product on your machine
back to like new condition to ensure continued
operation. We guarantee that we will be able to
repair that equipment for five years beyond its
end-of-life date.
Retrofit - If you choose to extend your machine’s
Remanufactured drives ensure product availability for an additional
five years beyond end of life. life by more than five years beyond the product’s
maturity, we have pre-configured retrofit solutions
Options for Mature Drive Systems - Rexroth drive systems ready for you. This is a cost-efficient way to add
are available for purchase for a duration of approximately many years of reliable production time to your
ten years. Meanwhile, a new drive generation is taking equipment. Installation and setup of a typical
over. The seasoned product is available for repair or retrofit kit can take as little as 1 to 2 days.
replacement for another ten years. After that period, the
product has entered maturity which means that repair is Upgrade - For longer term plans, an upgrade to the
dependent on the availability of parts. newest Rexroth technology will provide many years
For machines whose expected useful life is less than of continued production, along with support and
five years beyond the product end-of-life date, we serviceability, well into the future.
HOW SAFE IS YOUR EQUIPMENT?
A Machine Risk Assessment will tell you before it is too late.
Machine assessments help you comply with current and emerging standards
by providing consulting services for safety critical controls. Our solutions
can help reduce lost-time accidents, improve workplace safety and improve
employee morale, which will ultimately result in increased productivity.
Four Types of Assessment:
n Compliance Assessment
n Compliance Assessment with Generalized Recommendations
n Risk Reduction (Product Oriented Solution)
n Machine & Process Safeguarding Assessment and Risk Reduction Solution (Best Value and Most Usable)
Safety Solutions Include:
n Light Curtains n Safety Programmable PLCs
n Perimeter Access Guarding n Laser Scanners
n Interlock Switches n Safety Mats
n Safety Edges & Bumpers n Hard Guarding- Fixed Point/Machine Guarding
n Safety Monitoring Relays n Integrated Intelligent Drives with Safety on Board
Contact CMA/Flodyne/Hydradyne for more information on:
n Machine & Process Safety Education n Engineering and Design
n Documented Assessment and Risk Identification n Integration and Implementation

4. CASE STUDY... Upgrade and Rebuild of 1960’s era
Forging Press Manipulator Control
We were recently contacted to work on an
upgrade and rebuild of a 1960’s era forging
manipulator. The old system consisted of two 125
hp motors coupled to fixed displacement pumps
with accumulator stands and line-mounted, hand
operated control valves.
THE SOLUTION
CMAFH developed a new system design utilizing some
of the old system’s rebuilt / repaired components for
a significant cost savings through our repair facility.
We rebuilt three Bosch Rexroth hydraulic motors and
Custom Manifold 1: CMAFH designed custom ductile iron manifold
repaired five Hydac accumulators. (40"x12"x12") incorporating Bosch Rexroth proportional controls
CMAFH provided new Bosch Rexroth pumps and with on board elctronics and Sun Hydraulics cartridge valves for
smooth and precise control of the up/down, traverse, and rotate
designed and built two custom ductile iron manifolds functions. Manifold utilizes SAE and 4 bolt flange connections to
for fewer leak points. We incorporated Bosch Rexroth minimize leaks, with all of the proportional valves wired (using
shielded cable) to a junction box.
proportional controls and Sun Hydraulic cartridge
valves, all pre-wired to a junction box for ease of
installation. CMAFH also provided new drawings and
documentation.
BUILT TO LAST ANOTHER 50 YEARS
The new system utilizes horsepower limiting controls
to keep the horsepower requirements within the 125
hp motors while providing a 40% increase in flow.
The new control manifold now consists of complete
on-board electronic proportional valves for precise
Custom Manifold 2: CMAFH designed custom ductile iron
control of the operation via joysticks back at the manifold (40"x12"x12") incorporating Bosch Rexroth high flow
remote operator station. CMAFH also designed an DIN style logic and directional control valves, which control the
clamp, side shift and anti-sway function. Manifold utilizes SAE
offline filter/cooling loop to keep the system clean and and 4 bolt flange connections to minimize leaks, with all 120 volt
cool for many years to come. valves wired to a junction box.
MAIN DISTRIBUTION CENTERS BRANCH OFFICES
1000 MUIRFIELD DRIVE 3265 GATEWAY ROAD, SUITE 300 ROCKFORD, IL TEL. (815) 229-7602 GREEN BAY, WI TEL. (920) 336-7620
HANOVER PARK, IL 60133 BROOKFIELD, WI 53045 FAX (815) 229-7905 FAX (920) 336-7610
PHONE: (630) 563-3600 FAX (815) 229-7905 PEORIA, IL TEL. (309) 697-7005
FAX: (630) 563-3850 PHONE: (262) 781-1815 FAX (309) 697-8576