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Sustainable Design and Manufacturing September 22, 2009 Chicago, IL Roger Saillant
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References ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
References ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
10 Lean Laws ,[object Object],[object Object],[object Object],[object Object],[object Object]
10 Lean Laws ,[object Object],[object Object],[object Object],[object Object],[object Object]
Lean Drives Towards a Minimum
9 Laws of Nature ,[object Object],[object Object],[object Object],[object Object],Source: Janine Benyus
9 Laws of Nature ,[object Object],[object Object],[object Object],[object Object],[object Object],Source: Janine Benyus
Nature is never in perfect balance. It is the ‘act of balancing’ that nature has perfected.
Comparisons Variable Lean Nature Objective: Economic Efficiency Abundant Life Scope: Thousands of Sq. Feet Plant and Supply Base Earth + 50,000 ft – 30,000 ft Global Eco-System Energy: Fossil Fuels Predominates Sunlight & Geothermal Time Scales: Days – Hours - Minutes Seasons - Millennia Waste: Converge to Minimum Waste = Food
Comparisons Variable Lean Nature Materials: Metal-Based Customized Materials Toxic Chemicals Carbon Based Supply Chain: Global Local Morality: Human Centric Fill All Niches Survival of the Fittest System: Narrow Subsystem Focus Global Systems Webs
12 Leverage Points 12. Constants, parameters, numbers (such as subsidies, taxes, standards) 11. Sizes of buffers and other stabilizing stocks, relative to their flows 10. The structure of material stocks and flows (such as transport networks, population age structures) 9. The lengths of delays, relative to the rate of system change 8. The strength of negative feedback loops, relative to the impacts they are trying to correct against Source: Donella Meadows
12 Leverage Points 7. The gain around driving positive feedback loops 6. The structure of information flows (who does and does not have access to what kinds of information) 5. The rules of the system (such as incentives, punishments, constraints) 4. The power to add, change, evolve, or self-organize system structure 3. The goals of the system Source: Donella Meadows
12 Leverage Points Source: Donella Meadows 2. The mindset or paradigm out of which the system -- its goals, structure, rules, delays, parameters – arises 1. The power to transcend paradigms
[object Object],[object Object],[object Object],Where Are You?
Four Driving Questions ,[object Object],[object Object],[object Object],[object Object]
Power of 150 Year Vision ,[object Object],[object Object],[object Object],[object Object],[object Object]
A Design Attitude will Push: ,[object Object],[object Object],[object Object],[object Object],[object Object],Adopt a Design Attitude
100 Years of Evolution in Production Painting of Cars
1. An Energy Path Forward… ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Strategic Plan for Years:  2009 - 2025
2. An Energy Path Forward… ,[object Object],[object Object],[object Object],[object Object],Strategic Plan for Years:  2015 - 2040
3. An Energy Path Forward… ,[object Object],[object Object],[object Object],[object Object],Strategic Plan for Years:  2009 - 2040
4. An Energy Path Forward… ,[object Object],[object Object],Strategic Plan for Years:  2025 - 2060
5. An Energy Path Forward… ,[object Object],[object Object],[object Object],Strategic Plan for Years:  2060 - 2159
6. An Energy Path Forward… Be prepared to push practices, materials, technologies, cultures, and values in order to operate solely on renewable energy. PLAN CHECK DO ACT P P C D A D C A
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Sustainable Design and Manufacturing Roadmap to Renewable Energy

  • 1. Sustainable Design and Manufacturing September 22, 2009 Chicago, IL Roger Saillant
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  • 10. Nature is never in perfect balance. It is the ‘act of balancing’ that nature has perfected.
  • 11. Comparisons Variable Lean Nature Objective: Economic Efficiency Abundant Life Scope: Thousands of Sq. Feet Plant and Supply Base Earth + 50,000 ft – 30,000 ft Global Eco-System Energy: Fossil Fuels Predominates Sunlight & Geothermal Time Scales: Days – Hours - Minutes Seasons - Millennia Waste: Converge to Minimum Waste = Food
  • 12. Comparisons Variable Lean Nature Materials: Metal-Based Customized Materials Toxic Chemicals Carbon Based Supply Chain: Global Local Morality: Human Centric Fill All Niches Survival of the Fittest System: Narrow Subsystem Focus Global Systems Webs
  • 13. 12 Leverage Points 12. Constants, parameters, numbers (such as subsidies, taxes, standards) 11. Sizes of buffers and other stabilizing stocks, relative to their flows 10. The structure of material stocks and flows (such as transport networks, population age structures) 9. The lengths of delays, relative to the rate of system change 8. The strength of negative feedback loops, relative to the impacts they are trying to correct against Source: Donella Meadows
  • 14. 12 Leverage Points 7. The gain around driving positive feedback loops 6. The structure of information flows (who does and does not have access to what kinds of information) 5. The rules of the system (such as incentives, punishments, constraints) 4. The power to add, change, evolve, or self-organize system structure 3. The goals of the system Source: Donella Meadows
  • 15. 12 Leverage Points Source: Donella Meadows 2. The mindset or paradigm out of which the system -- its goals, structure, rules, delays, parameters – arises 1. The power to transcend paradigms
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  • 20. 100 Years of Evolution in Production Painting of Cars
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  • 26. 6. An Energy Path Forward… Be prepared to push practices, materials, technologies, cultures, and values in order to operate solely on renewable energy. PLAN CHECK DO ACT P P C D A D C A
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