This program was designed for those Maintenance and Reliability Engineers who are ready to make a serious impact in asset reliability. This is a 7 Day Workshop Coupled with 52 iLearning Modules plus a Coach. 10:1 ROI is expected from all students.

1. THE NEWAND RELIABILITY EDUCATION
IN MAINTENANCE
PHILOSOPHY

2. THE SOLUTION
GPAllied’s inspired Blended Learning empowers participants to take control of their learning experience
through instructor-led classes, online curriculum, and skill applications within your facility or
industrial environment.
GPAllied’s inspired Blended Learning is aimed at maximizing the value of training for our clients.
Advanced adult learning techniques drive documented return on training dollars through the use of:
Direct Real world Face-to-face
eLearning Video
Application examples Instruction
iBL IS AIMED AT MAXIMIZING BUSINESS CASE
THE VALUE OF TRAINING GAINS Tough to get training dollars? Let iBL help you
build your business case. We can help you define
FOR OUR CLIENTS. your project and calculate projected return on
investments for your iBL training program.
As opposed to traditional training, inspired Blended Learning is driven by direct
application at your site. Upon completion of each Learning Project, participants will t
n
me
be able to demonstrate the new knowledge, as well as document the return on
training investment. GPAllied’s inspired Blended Learning enables organizations ls st
to: S kil Inve
of on
Expand the capabilities of existing Maintenance and Reliability on urn
ti
Engineers
et en Ret
Develop new Maintenance and Reliability Engineers to meet growing
R
needs
Expect to see documented operating costs decrease, revenues
increase, or both
Ensure retention and documentation of the learning and the results
through virtual learning project coaching
Build a successful reliability improvement project plan by
completing activities following each of the learning modules

3. 3-STEP PROCESS eLearning Modules
1
Asset Health Management
• Introduction to AHM
• Preparing the Asset Catalog
• Analyzing Asset Criticality
• Vibration Analysis Fundamentals
• Ultrasound Fundamentals
• Thermography Fundamentals
•
LEARNING PROJECT
Motor Circuit Analysis Fundamentals
• Oil Analysis Fundamentals
•
KICKOFF
Reliability-based Lubrication Fundamentals
• Selecting Quantitative PMs
• Evaluating PM Program Effectiveness
Participants attend a one-week Learning Project Kickoff • Direct Application and Coaching on Asset Health Management
at GPAllied’s headquarters in Charleston, SC. The focus in your Facility
of the kickoff is to build a learning process foundation by Work Execution Management Overview
providing exposure to the core philosophies • Introduction to WEM
of the discipline selected. • Introduction to Planning & Scheduling
2
• Direct Application and Coaching on Work Execution
Management in your Facility
Developing Effective Work Procedures
• Creating a Job Map
• Writing Effective PM Procedures
• Establishing Standard Work
• Direct Application and Coaching on Developing Effective Work
Procedures in your Facility
eLEARNING Reliability Centered Maintenance
• Creating a Job Map
Through the iReliabilityTM Learning Management System, • Writing Effective PM Procedures
• Establishing Standard Work
GPAllied delivers interactive, virtual modules. Each • Direct Application and Coaching on Reliability Centered
module begins with a discussion of a singular concept Maintenance in your Facility
using animated graphics that break the concept down Root Cause Analysis
into manageable bits of information. Some animations are • Introduction to RCA
interactive, allowing the student to manipulate the graphic • RCA Fundamentals
• Facilitating a Transparency-based RCA
in order to simulate various scenarios and further enhance • Facilitating a Tree-based RCA
the learning objective. Activities such as quizzes, matching • Facilitating a Time-based RCA
exercises, and fill-in-the-blank exercises are then used to • Introduction to Failure Mechanisms
• Identifying Common Mechanical Failure Modes
reinforce comprehension level learning objectives. • Identifying Common Electrical Failure Modes
• Identifying Common Stationary Failure Modes
3
• Creating RCA Corrective Action Reports
• Direct Application and Coaching on Root Cause Analysis in
your Facility
Reliability Engineering
• Introduction to Reliability Statistics
• Calculating Process Reliability
• Calculating Overall Equipment Effectiveness
• Calculating Life Cycle Costs
PRACTICAL APPLICATION •
•
Modeling System Reliability
Calculating Maintainability
Following each eLearning module, the GPAllied Coach • Writing an Asset Validation Procedure
• Introduction to Energy Management
will engage with the attendee for a total of 160 hours of • Management of Change Fundamentals
additional guidance. Coaches will employ the iReliabilityTM • Direct Application and Coaching on Reliability Engineering in
your Facility
Learning Management System to deliver custom-designed
tasks and real world, on-site applications of core skills Materials Management Optimization
to blend learning objectives and skills applications while • Creating an Equipment Bill Of Materials
• Calculating MRO Inventory Metrics
facilitating the improvement of your maintenance reliability • Establishing Just-In-Time Inventory Controls
program. GPAllied utilizes the R5 Rapid Improvement • Direct Application and Coaching on Materials Management
Optimization in your Facility
Process structure to execute the Learning Project.

4. apid Improvement and Reliability
Maintenance
Process
apid Improvement Process Engineering Core Skills Development
Maintenance and Reliability Engineering Core Skills
Development
RECOGNIZE RATIONALIZE RATIFY
Learning
Selection of Map Project Complete Present
Project Enroll in Task
Candidates Work to Project Project
Philosophy Curriculum Assignments
and Focus Sessions Charter Charter
Fundamentals
Lines
Reliability
Additional Skills
Centered
Development
Maintenance Leadership
Session
(RCM) Alignment
to Charter
Failure
Life Cycle Cost Reporting and
Analysis Corrective
Action System
Asset Health
Management Reliability
(Electrical and Statistics
Energy)
Asset Health
Root Cause
Management Complete Case Advanced
Analysis (RCA) Certification
(Mechanical) Study Awarded Consideration
Presented
RESOLVE REALIZE
North America • Latin America • Europe • Middle East • Asia-Pacific
World Headquarters GPAllied EMEA
4200 Faber Place Drive Guldensporenpark 21-Blok C
Charleston, SC 29405 B-9820 Merelbeke, Belgium
o. 888.335.8276 o. +32(0)9.210.17.20
f. 843.414.5779 f. +32(0)9.210.17.28
info@gpallied.com • www.gpallied.com