The ladles are of completely welded design and reinforced by two stiffener rings with special reinforcement in the area of the trunnions (similar to AISE-Standard No. 9). Ladle shell and Bottom plate are furnished with deOilsing holes so that humidity and Oiles generated during drying of the new lining may escape. The deOilsing holes (Ø10) shall be placed on a grid with approx. 350 mm distance. The forged trunnion pins are welded into the trunnion ring and into the ladle shell. Three ladle feet are welded to the ladle bottom to permit placing on ground floor. A tilting device is provided at the ladle bottom which is designed so that the tilting hook to the crane can be engaged and/or disengaged without manual help. The flat ladle bottom is furnished with an opening for the base plate (by others) for fixing the slide gate. The ladle is equipped with one bayonet for fixing the porous plugs as well as the piping installation to the porous plugs.

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3. HOT METAL LADLE UP TO 300MT CAPACITY
Steel ladles of sizes from 10 MT to 300 MT turret of the continuous casting machine, transfer car and ladle
capacity are manufactured from IS: 2002 stand.
boiler quality plates as well as IS: 2062 plates. Vent holes shall be provided at suitable spacing on the shell and
bottom plate. Ladle shell and Bottom plate are furnished with
Design deOilsing holes so that humidity and Oils generated during
The Hot metal ladle shall be of circular design drying of the new lining may escape. The de Oilsing holes (Ø10)
with all welded construction and reinforced shall be placed on a grid.
by two stiffener rings with special The ladle is equipped with one bayonet for fixing the porous
reinforcement in the area of the trunnions plugs as well as the piping installation to the porous plugs.
(similar to AISE-Standard No. 9).. The
material for the ladle shell and bottom shall be Welding
Gr 2 as per IS:2002 (latest revision) or E 250 All weld joints shall be full penetration double groove butt weld
B as per IS 2062 (2006) or as per the with backgauged roots and all butt joints shall be fully
customer specification. The bottom of the radiographed. Electrodes shall be selected in such a way that the
ladle shall be made of a single plate and shall strength of the welded joints shall not be less than that of the
be dished. The ladle shell and bottom shall be parent metal. All welds of the charging ladle are 100 %
designed for a maximum operating condition magnaflux-tested (MT). In addition all full penetration welds are
of 4000C. After complete welding, the ladle
100 % ultrasonic.
shall be stress relieved.
Trunnion
The trunnion and trunnion plates of the ladle
shall be made of forged steel of grade 20 C8
or 30 C8 as per IS:2004 (1991). The
trunnion plate shall be annealed after forging
and shall be ultrasonically tested for
soundness. The forged trunnion pins are
welded into the trunnion ring and into the
ladle shell. Three ladle foot are welded to the
ladle bottom to permit placing on ground
floor. The trunnions shall be designed with a
minimum factor of safety of 8. Suitable flange
shall be welded inside the ladle for retaining
the permanent refractory lining.
Tilting Mechanism
The ladle shall be provided with tilting
mechanism outside the shell for tilting. A • Fabrication
tilting device is provided at the ladle bottom • Finite element analysis
which is designed so that the tilting hook to • Repairs
the crane can be engaged and/or disengaged • Modifications
without manual help. The flat ladle bottom is • Upgrading
furnished with an opening for the base plate • Ladle lifting devices
(by others) for fixing the slide gate. • Ladle Slide Gates
Seats of suitable design shall be provided • Ladle Tilters
under the trunions for placing the ladle on the • Ladle Preheat Stand
• Ladle Preheating System / Dryer
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4. CORE VALUS
Continuous Communication
Aim and achieve efficiency improvements and loss reduction.
Be open to change and adopt best practices in operations and
project management to improve systems availability, quality and
security.
Create an environment that motivates employee performance and
values their contribution.
Develop and train employees, enhance their skills by job rotation
and job enrichment and encourage them to take greater
responsibilities.
Ensure that system reliability, safety and security are not
compromised.
Please contact for more details:
REMSO CONTROL TECHNOLOGIES PVT. LTD.
D-157, GREATER NOIDA EXPORT PROMOTION INDUSTRIAL PARK, KASNA,
GREATER NOIDA, DIST:- GAUTAM BUDH NAGAR,201308,INDIA
Phone: +91-120-4290183 , Fax: +91-120-4295183, Mobile :+91-9810339183
Email ID : info@remso.com , remso2002@gmail.com www.remso.com
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