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ALPHA® OM-350
Lead-Free Solder Paste
                                        What choices are
                                        you making between
                                        throughput and defects?


Pass                   Fail             Have you ever experienced any of
                                        these operational issues in your
                                        assembly process?

OM-350                 Competitor       • Cold solder joints with
                                          BGA components?
                                                                Deposit
                                                                Volume
                                                                mil3
OM-350 Type 4       Competitive Paste
                                        • Variations in print   500
                                          volume over a         400

                                          range of print        300
                                                                200                                   Min Vol.
                                          speeds?                                                 Avg Vol.
                                                                100
                                                                                               Max Vol.
                                                                    0
                                                                        25mm/sec   100mm/sec

                                        • Paste unable to
                                          withstand high
Soak 150-190°C; 100 sec. air reflow       soak reflow




                                                                                               alpha
                                          profiles?


                                        • Paste dripping when used
                                          in paste-in-through-hole
                                          applications?
ALPHA® OM-350
       Lead-Free Solder Paste
                                                                                                     What choices are
                                                                                                     you making between
                                                                                                     throughput and defects?
                                100
         Tombstone defect (%)




                                 90              OM-350
                                 80              Traditional
                                 70
                                 60                                                 • Passive component
                                 50
                                 40                                                   Tombstones?
                                 30
                                 20
                                 10
                                                                                                                                                             High Soak




                                                                                                                             Components with MCSB (%)
                                  0
                                      x axis   y axis      x axis   y axis
                                        0.2mm shift          0.3mm shift            • Mid-chip solder balls?                                            25        1005        1608    2012
                                                                                                                                                        20        0402        0603    0805
                                                                                                                                                        15

       ALPHA® OM-350 lead-free solder paste delivers high                                                                                               10

       throughput, while minimizing defects. In today’s competitive                                                                                      5

       electronic assembly marketplace, it’s good to know that                                                                                           0
                                                                                                                                                             0.0mm    0.1mm     0.0mm    0.1mm
       ALPHA’s technical expertise is there to help you make the                                                                                                Competitor          OM-350

       best decision for your SMT application. Contact your local
       ALPHA representative for more information.

       Performance Summary
                         PROCESS                  ALPHA OM-350
                                                                             PERFORMANCE CAPABILITY
                         STEP                     ATTRIBUTES

                                                  Fine Feature Print         Excellent print definition and consistent volumetric performance to 0.3mm (12 mil)
                                                  Definition                 circles and 0.4mm (16 mil) pitch rectangular QFP pads
                         PRINTING
                                                  Stencil Life               Excellent Print Volume Repeatability after 4 hours at 33% RH and 66% RH
                                                  Print Consistency          Repeatable volume deposition and low volume variability (Cp > 2.0) on 12 mil circles

                                                                             25mm/second to 100mm./second (1 inch/second to 4 inches/second down to
                                                  Fine Print Speed Range
                         PRINT CYCLE                                         0.3mm (12 mil) circles across 0.10mm to 0.15mm (4 mil to 6 mil) thick stencils
                         TIME                     Wet Bridging               Up to 5 prints per wipe at 0.4mm (16 mil) pitch with 0.125 mm (5 mil) thick stencil
                                                  Resistance                 >20 prints/wipe at 0.5mm (20 mil) pitch with 0.125mm (5 mil) thick stencil

                                                  Vertical Wetting           Wetting force stability coefficient > 0.95
                                                  Resistance to Defects      Resists tombstones and mid-chip solderballs with 0.2 and 0.3mm print/placement shifts
                                                  Post Reflow Tackiness      Passes JIS Z 3197 Talc Test
                                                  Flux Residue Cosmetics     No Observed Flux Burn on OSP Copper Finish
                         REFLOW
                         YIELD                    Solder Spread              Full coverage of OSP coated pads after exposure to 2 previous reflow cycles
                                                                             Reduced BGA Pillows after multiple reflow cycles
                                                  Random Solderballs         Passes IPC TM650 extended test from 4 hours to 24 hours
                                                  Resistance to Voids        Exceeds requirements of IPC 7095 Class III for low voiding
                                                  Slump Resistance           Exceeds requirements of IPC J-STD-005 and JIS Z 3284 for hot and cold slump

                                                  IPC SIR                    Pass (7 days 85°C / 85% RH)
                                                  Bellcore SIR               Pass (96 hours @ 35°C / 85% RH)
                         ELECTRICAL               Bellcore Electromigration Pass (500 hours @ 65°C / 85% RH)
                         RELIABILITY              JIS Electromigration       Pass (1000 hours @ 85°C / 85% RH)
                                                  HP Electromigration        Pass




Worldwide Headquarters • 600 Route 440 • Jersey City, NJ 07304 • USA • +1-800-367-5460 • www.alphametals.com
European Headquarters • Forsyth Road • Sheerwater • Woking GU215RZ • United Kingdom • +44-1483-758-400
Asia-Pacific Headquarters • 1/F, Block A • 21 Tung Yuen Street • Yau Tong Bay • Kowloon, Hong Kong • +852-3190-3100

SM904
© 2006 Cookson Electronics

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OM-350 Lead-Free Solder Paste BY Krayden

  • 1. ALPHA® OM-350 Lead-Free Solder Paste What choices are you making between throughput and defects? Pass Fail Have you ever experienced any of these operational issues in your assembly process? OM-350 Competitor • Cold solder joints with BGA components? Deposit Volume mil3 OM-350 Type 4 Competitive Paste • Variations in print 500 volume over a 400 range of print 300 200 Min Vol. speeds? Avg Vol. 100 Max Vol. 0 25mm/sec 100mm/sec • Paste unable to withstand high Soak 150-190°C; 100 sec. air reflow soak reflow alpha profiles? • Paste dripping when used in paste-in-through-hole applications?
  • 2. ALPHA® OM-350 Lead-Free Solder Paste What choices are you making between throughput and defects? 100 Tombstone defect (%) 90 OM-350 80 Traditional 70 60 • Passive component 50 40 Tombstones? 30 20 10 High Soak Components with MCSB (%) 0 x axis y axis x axis y axis 0.2mm shift 0.3mm shift • Mid-chip solder balls? 25 1005 1608 2012 20 0402 0603 0805 15 ALPHA® OM-350 lead-free solder paste delivers high 10 throughput, while minimizing defects. In today’s competitive 5 electronic assembly marketplace, it’s good to know that 0 0.0mm 0.1mm 0.0mm 0.1mm ALPHA’s technical expertise is there to help you make the Competitor OM-350 best decision for your SMT application. Contact your local ALPHA representative for more information. Performance Summary PROCESS ALPHA OM-350 PERFORMANCE CAPABILITY STEP ATTRIBUTES Fine Feature Print Excellent print definition and consistent volumetric performance to 0.3mm (12 mil) Definition circles and 0.4mm (16 mil) pitch rectangular QFP pads PRINTING Stencil Life Excellent Print Volume Repeatability after 4 hours at 33% RH and 66% RH Print Consistency Repeatable volume deposition and low volume variability (Cp > 2.0) on 12 mil circles 25mm/second to 100mm./second (1 inch/second to 4 inches/second down to Fine Print Speed Range PRINT CYCLE 0.3mm (12 mil) circles across 0.10mm to 0.15mm (4 mil to 6 mil) thick stencils TIME Wet Bridging Up to 5 prints per wipe at 0.4mm (16 mil) pitch with 0.125 mm (5 mil) thick stencil Resistance >20 prints/wipe at 0.5mm (20 mil) pitch with 0.125mm (5 mil) thick stencil Vertical Wetting Wetting force stability coefficient > 0.95 Resistance to Defects Resists tombstones and mid-chip solderballs with 0.2 and 0.3mm print/placement shifts Post Reflow Tackiness Passes JIS Z 3197 Talc Test Flux Residue Cosmetics No Observed Flux Burn on OSP Copper Finish REFLOW YIELD Solder Spread Full coverage of OSP coated pads after exposure to 2 previous reflow cycles Reduced BGA Pillows after multiple reflow cycles Random Solderballs Passes IPC TM650 extended test from 4 hours to 24 hours Resistance to Voids Exceeds requirements of IPC 7095 Class III for low voiding Slump Resistance Exceeds requirements of IPC J-STD-005 and JIS Z 3284 for hot and cold slump IPC SIR Pass (7 days 85°C / 85% RH) Bellcore SIR Pass (96 hours @ 35°C / 85% RH) ELECTRICAL Bellcore Electromigration Pass (500 hours @ 65°C / 85% RH) RELIABILITY JIS Electromigration Pass (1000 hours @ 85°C / 85% RH) HP Electromigration Pass Worldwide Headquarters • 600 Route 440 • Jersey City, NJ 07304 • USA • +1-800-367-5460 • www.alphametals.com European Headquarters • Forsyth Road • Sheerwater • Woking GU215RZ • United Kingdom • +44-1483-758-400 Asia-Pacific Headquarters • 1/F, Block A • 21 Tung Yuen Street • Yau Tong Bay • Kowloon, Hong Kong • +852-3190-3100 SM904 © 2006 Cookson Electronics