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FOR UTILIZATION OF COAL DUST & FINES
COAL OF N.E.INDIA
   Coal Mining Started in Assam in 1870.
   N.E. Region constitutes only 0.37% share of Indian
    coal reserves.
   Coal is located in the States of Assam, Arunachal
    Pradesh, Meghalaya & Nagaland.
   Is mostly sub-bituminous, semi anthracite Coal with
    high calorific value between 6500-7500 k.cal/kg.
   Except for Coking units there are no Coal - Value
    Addition based Industries in N.E.India.
   Coal is extensively used as Fuel by the Cement
    Sector, Tea Gardens, Steel Rolling Mills.
         © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
SOME PROBLEMS OF N.E.INDIA COAL
   Diverse qualities from different locations & strata.
   Most Coals are very High in Sulphur.
   Other Coals are high in Caking index.
   Most are unsuitable for Metallurgical applications.
   Poor Mining practices generates high volume of Coal
    Dust, Fines & Slurry.
   Inconsistent quality and sizes provides poor economy to
    consumers.
   Consumers are located far from the mining areas.


          © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
PROBLEMS OF FINE COALS OR COAL DUST

   Difficulty in utilization.
   High loss as unburned particles or in stack emission.
   Prone to caking.
   Poor thermal yield.
   High loss during transportation.
   Contain high moisture / Difficult to dry.
   Fetch lower price than Lump Coal.
   Major cause of water and atmospheric pollution.


           © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
INTRODUCING COAL PELLETIZATION


     The cost effective solution to myriad problems of Coal Dust.




      © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
BASIC FEATURES OF COAL PELLETS.

   Coal Dust is converted into hard solid lumps.
   Higher energy density & thermal yield.
   Easy to transport.
   Very low moisture < 2%.
   Market price at par or higher than Coal Lumps.
   Better combustion efficiency.
   Can be made from 3-60mm Coal Dust .
   Can utilize Coal Slurry in mixture.


          © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
Additional Features of Coal Pellets

   Pellet size can be changed as per requirement.
   Chemistry of the Pellets can be controlled.
   High Sulphur Coal can be Pelletized with sorbent.
   Higher Calorific Value if blended with Plastic waste.
   Coal can also be blended with Biomass like sawdust
    to improve energy density.
   Coal pellets are resistant to rain & water.
   Not prone to spontaneous combustion.



          © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
BENEFITS OF COAL PELLETS

   Miners: Get better price for Coal Dust.
   Boiler Users: Complete Burnout of Coal without un-
    burnt lumps or fines falling through the grating.
   Tea Gardens: No Coal caking on the Stoker grate.
   Sponge Iron Industry: Where Coal fines caking and
    pollution is a major problem.
   Environment: Reduces Coal Dust, Slurry and Black
    Smoke.



          © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
MANUFACTURING OF COAL PELLETS

   Low Investment in Machinery.
   Low Cost of Production.
   Low Manpower requirement.
   Flexible rate of Production from 5-35 Tons/Hr.
   Low Energy Requirement.
   Low Conversion Cost.
   Electricity can be generated by diesel Generator
    running on Coal Gas.



         © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
STEPS IN MANUFACTURING COAL PELLETS




                                            • Mixing of Water
                                              & Binder




                                                                  • Pellets
                                                                    are dried


      © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
HOW WE CAN BE OF ASSISTANCE
   Techno-Commercial Feasibility Study.
   Preparation of Complete Project Report.
   Government Liaison.
   Machinery selection.
   Vendor selection.
   Complete Technical Assistance till commissioning.
   Help in preparing Press releases & Publicity material.
   Market Development.
   Undertake Turnkey Consultancy Project.


          © R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com
THANK YOU

                      We Specialize in:
                      •Fuel Handling & Planning
                      •Fuel Emulsification
                      •Diesel Saving
                      •Coal & Biomass Gas
                      •Other Energy Related Services


       RA.D.E INITIATIVE, GOA, INDIA
           Contact: RAVI DEKA
         Mobile No: +91-9822910300
       Email : rade.initiative@gmail.com
                 www.rade.co.in

© R.A.D.E INITIATIVE 2013   |   rade.initiative@gmail.com

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Coal Pelletization

  • 1. FOR UTILIZATION OF COAL DUST & FINES
  • 2. COAL OF N.E.INDIA  Coal Mining Started in Assam in 1870.  N.E. Region constitutes only 0.37% share of Indian coal reserves.  Coal is located in the States of Assam, Arunachal Pradesh, Meghalaya & Nagaland.  Is mostly sub-bituminous, semi anthracite Coal with high calorific value between 6500-7500 k.cal/kg.  Except for Coking units there are no Coal - Value Addition based Industries in N.E.India.  Coal is extensively used as Fuel by the Cement Sector, Tea Gardens, Steel Rolling Mills. © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 3. SOME PROBLEMS OF N.E.INDIA COAL  Diverse qualities from different locations & strata.  Most Coals are very High in Sulphur.  Other Coals are high in Caking index.  Most are unsuitable for Metallurgical applications.  Poor Mining practices generates high volume of Coal Dust, Fines & Slurry.  Inconsistent quality and sizes provides poor economy to consumers.  Consumers are located far from the mining areas. © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 4. PROBLEMS OF FINE COALS OR COAL DUST  Difficulty in utilization.  High loss as unburned particles or in stack emission.  Prone to caking.  Poor thermal yield.  High loss during transportation.  Contain high moisture / Difficult to dry.  Fetch lower price than Lump Coal.  Major cause of water and atmospheric pollution. © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 5. INTRODUCING COAL PELLETIZATION The cost effective solution to myriad problems of Coal Dust. © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 6. BASIC FEATURES OF COAL PELLETS.  Coal Dust is converted into hard solid lumps.  Higher energy density & thermal yield.  Easy to transport.  Very low moisture < 2%.  Market price at par or higher than Coal Lumps.  Better combustion efficiency.  Can be made from 3-60mm Coal Dust .  Can utilize Coal Slurry in mixture. © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 7. Additional Features of Coal Pellets  Pellet size can be changed as per requirement.  Chemistry of the Pellets can be controlled.  High Sulphur Coal can be Pelletized with sorbent.  Higher Calorific Value if blended with Plastic waste.  Coal can also be blended with Biomass like sawdust to improve energy density.  Coal pellets are resistant to rain & water.  Not prone to spontaneous combustion. © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 8. BENEFITS OF COAL PELLETS  Miners: Get better price for Coal Dust.  Boiler Users: Complete Burnout of Coal without un- burnt lumps or fines falling through the grating.  Tea Gardens: No Coal caking on the Stoker grate.  Sponge Iron Industry: Where Coal fines caking and pollution is a major problem.  Environment: Reduces Coal Dust, Slurry and Black Smoke. © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 9. MANUFACTURING OF COAL PELLETS  Low Investment in Machinery.  Low Cost of Production.  Low Manpower requirement.  Flexible rate of Production from 5-35 Tons/Hr.  Low Energy Requirement.  Low Conversion Cost.  Electricity can be generated by diesel Generator running on Coal Gas. © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 10. STEPS IN MANUFACTURING COAL PELLETS • Mixing of Water & Binder • Pellets are dried © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 11. HOW WE CAN BE OF ASSISTANCE  Techno-Commercial Feasibility Study.  Preparation of Complete Project Report.  Government Liaison.  Machinery selection.  Vendor selection.  Complete Technical Assistance till commissioning.  Help in preparing Press releases & Publicity material.  Market Development.  Undertake Turnkey Consultancy Project. © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com
  • 12. THANK YOU We Specialize in: •Fuel Handling & Planning •Fuel Emulsification •Diesel Saving •Coal & Biomass Gas •Other Energy Related Services RA.D.E INITIATIVE, GOA, INDIA Contact: RAVI DEKA Mobile No: +91-9822910300 Email : rade.initiative@gmail.com www.rade.co.in © R.A.D.E INITIATIVE 2013 | rade.initiative@gmail.com