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18 I 19262 1982
                                                       l

                                              (( Reaffirmed 2004 ))
                                                 Rea5rmed   1989

                 Indian Standard
       RECOMMENDED GUIDELINES FOR
           CONCRETE MIX DESIGN

                  Fifth Reprint MARCH 1998




                UDC 666.972.1.031.1




       BUREAU     OF      INDIAN      STANDARDS
       MANAK BHAVAN,     9 BAHADUR SHAH ZAFAR MARG
                       NEW DELHl 110002

Gr 6                                              Fehcary    1983
IS:10262-       1982
                                                                   (Reaffirmed     1989)

                           Indian Standard
            RECOMMENDED GUIDELINES FOR
                CONCRETE MIX DESIGN

             Cement and Concrete Sectional Committee, BDC 2

        CJtairman                             Rafmsmting
DR H. C. VXEIVESVABAYA        Cement Research Institute of India, New Delhi
         Members
ADDITIONAL DI~~OTOB,SFANDARD~ Research, Designs & Standards Organization
  (B&S)                           ( Ministry of Railways ), Lucknow
   DEPUTY DIBXOTOB, STANDARDI

SHE1 d BPY.!:&~r’     )           Lamon & Toubro Ltd, Bombay
    SE& ri~nrau N. MA~ANI ( Altemtts )
SH~I S. IL BANE~JEE               National Test House, Calcutta
SERI R. N. BANEAL                 Beas Designs t+gan.zzation, Nangal Township
DR N. S. BHAL                    Structt~rengmeerrng     Research Centre ( CSIR) ,

CHIEB ENCUNEER DES~NE)
               (                      Central Public Works Department, New Delhi
   EXEO~TIVZQ EN~IN~PER
     ( DELU~NS III ( Altmuts )
             )
CHIEF ENOINEE~( PROJEOTE    )         Irrigation Department,   Government   of Punjab,
                                           Chandigarh
    DIREOTOR,     IPRI ( Alternate )
DI~ECTOB(CSMRS )                     Central Water Commiraion, New Delhi
    DEPUTY DIBEOTO~ CSMRS )
                         (
      ( Alternate )
SHBI T. A. E. D’SA                   The Concrete Association of India, Bombay
    SHR~ N. C. DUGGAL( Al&mute )
SHRI V, K. GUPTA                     Engineer-in-Chief ‘I Branch, Army Headquarters,
                                         New Delhi
    Sam S. N. PANDZ ( Allmala )
SERI A. K. GUPTA                     Hyderabad      Asbestos Cement      Products Ltd,
                                         Hyderabad
Dn IQBAL ALI                         Engineering Research Laboratories, Hyderabad
SERI P. J. JAWS                      The Associated Cement Companies Ltd, Bombay
Sam S. R. KUCKARNX                   M. N. Dartur 8: Co Pvt Ltd, Calcutta
SHRI S. K. LAIIA                     The Institution of Engineers ( India ), Calcutta
    SEW B. T. UNWALLA ( Affmafr )

                                                                   ( Conlinucdon Poga 2 )

                                  0    wiht     1983
                      BUREAU OF INDIAN STANDARDS
 Thia publication ir protected under the Indiaa Cofryrilif Act ( XIV of 4957 ) and
 reproduction in whole or in part hy any mean8 except with written permission of the
 puhlieher shall be deemed to be an infringement of copyright under the raid Act.
18 I 10262 - 1982

( Confinucdjrom 1 )
             pugs
         Memhers                                         Rqmscnling

Dn MOEIAN RAI                         Cent;o~r3e$lding        Research     Institute   (CSIR),

    DR S. S. RzHSt ( &rfnotc   )
SHRI K. K. NAMBIAR                    In personal capacity  ( ‘Romnnolnya’ II First Cresreat
                                          Park Road, Gandhinagar, Adyar, Madras )
SERI H. S. PABRICEA                   Hindustan Prefab Ltd, New Delhi
    SRRI C. S. MISHRA ( Alfnnatc)
SERI ?I’. R. PHoLL                     Indian Roads Congress, New Delhi
SERI Y. R. PHULL                       Central Road Research Institute ( CSIR ), New
                                           Delhi
     SIIRI M. R. CEATTERJZE ( Altnaarc I )
     SERI K. L. SETEI ( Alternuts II )
DR M. RAMAIAH                          Structural Engineering Research Centre (CSIR),
                                           Madras     _
SHRI A. V. RA~ANA                      Dalmia Cement ( Bharat ) Ltd, New Delhi
SERI G. RAUDAS                         Directorate General of Supplies and Disposals,
                                            New Delhi
DR A. V. R. RAO                        National Buildings Organization,   New DCIhi
     SHRI J. SEN GUPTA ( Alternate )
SARI R. V. CHALAPAT~Z RAO              Geoloeical  Survev of India. Calcutta
     SERI S. ROY ( Alternate )
SHRI T. N. S. RAO                      Gammon India Ltd, Bombay
SERI ARJUN R~JHSIN~~ANI                Cement Corporation of India Ltd, New Delhi
     SHEI K. VITHAL RAO ( Alternate )
SECRETARY                              Central Board of Irrigation and Power, NW
                                           Delhi
     DEPUTY SZORETARY (I) ( Alfcrnate )
SERI  N. thVAQUP.U                     Roads Wing, Ministry of Shipping and Transport,
                                            New Delhi
     SHRI R. L. KAPOOR ( A~ferna~c  )
PHRI   K1 A. SUBRAMANIAM               The India Cements Ltd, Madras
     SHRI P. S. RAMACEANDRAN ( Alfcrnate )
S u P E n I N T E N D I N o ENGINEER Public      Works   Department,     Government  01
  ( DIXU~NS )                              Tamil Nadu, Madras
     EXECUTIVE RNOINEER ( SM & R
       DIVISION ) ( Alrarnaf~)
SHRI L. SWAROOP                        Orissa Cement Ltd, New Delhi
SHRI (3. RAYAN,                       Director   General,   IS1 ( Ex-o$icio Mcrnber )
  Director ( Civ Engg )


                                        Secretory
                              SARI M. N. NE~LAKANDHAN
                          Assistant Director ( Civ Engg ), IS1




                                                                         ( Confinasd on page 21 )


                                           2
IS 8 10262 1912
                                                                                    -

                              Indian Standard
             RECOMMENDED GUIDELINES FOR
                 CONCRETE MIX DESIGN

                               0. FOREWORD

0.1 This Indian Standard   was adopted by the Indian Standards   Institution
on 30 July 1982, after the draft finalized  by the Cement and Concrete
Sectional Committee   had been approved by the Civil Engineering    Division
Council.

0.2 Considerable      need has been felt for formulating    standard   recommend-
ations for guidelines    on proportioning    of concrete mixes.      The need has
been further emphasized       by the importance    given to design mix concrete
according   to IS : 456-1978*.      Having recognized    this need, Cement and
Concrete Sectional Committee         decided to evolve a standard recommended
guidelines for concrete mix design.

043 The proportioning      of concrete mixes consists of determination     of the
quantities   of respective ingredients necessary   to produce concrete    having
adequate,     but not excessive, workability    and strength for the particular
loading    and durability   for the exposure    to which it will be subjected.
Emphasis is laid on making the most economical         use of available materials
so as to produce concrete of the required attributes      at the minimum    cost,

 0.4 Concrete has to be of satisfactory quality in both the fresh and hardened
states.     The task of proportioning         concrete mixes is accomplished           by the
 use of certain    established     relationships     which afford reasonably         accurate
guidance for selecting the best combination               of ingredients     so as to achieve
the desirable properties        of the fresh and hardened          concrete.    Out of all the
physical characteristics       of concrete, compressive         strength is often taken as
an index of its quality in terms of durability,               impermeability      and water-
tightness and is easily measurable.             Therefore,     the mix design is generally
carried out for a particular        compressive      strength of concrete, coupled with
adequate     workability,     so that the fresh concrete           can be properly     placed
and compacted.         In addition,      the mix proportions       are also checked against
the requirements       of adequate durability        for the type of exposure condition
anticipated    in service.

   *Code of practice   for plain and reinforced   concrete   ( bird mision ).


                                              3
IS : 10262 - 1982

 0.5 The basic assumption         made in mix design is that the comprrssive
strength   of workable     concrete is, by and large, governed              by the water-
cement ratio.      Another most convenient         relationship    applicable     to normal
concretes is that for a given type, shape, size and grading                 of aggregates,
the amount     of water determines          its workability.       However,       there are
various other factors which affect the properties            of concrete,     for example,
the quality and quantity      of cement, water and aggregates;            batching;    trans-
portation;  placing; compaction;      curing; etc. Therefore,       the specific relation-
ships that are used in proportioning          concrete    mixes should be considered
only as a basis for trial,, subject to modifications         in the light of experience
as well as for the particular     materials    used at the site in each case.
0.6 This standard  does not debar             the    adoption   of any     other   accepted
methods of mix design.
0.7 For      the purpose of deciding whether a particular       requirement    of this
standard       is complied with, the final value, observed or calculated,     expres-
sing the      result of a test or analysis,  shall be rounded     off in accordance
with IS     : 2-1960. The number of significant     places retained in the rounded
off value     should be the same as that of the specified value in this standard.


1. SCOPE
1.1 This standard      lays down the recommended              procedure    for desi.gning
concrete    mixes for general        types of construction       using the concreting
materials    normally    available.      The design is carried out for a desired
compressive    strength and workability      of concrete, using continuously      graded
aggregates.     This standard       does not include the design of concrete mixes
for flexural strength or when gap-graded           aggregates    or various admixtures
and pozzolana      are to be used.
1.2 All requirements  of IS : 456-1978t and IS : 1343-1980:,                    in so far as
they apply, shall be deemed    to form part of this standard                   except where
otherwise  laid down in this standard.
2. DATA        FOR MIX DESIGN
2.1 The following       basic data    are required      to be specified    for design    of a
concrete mix:
       a) Characteristic   compressive    strength ( that is, below which only a
          specified proportion   of test results are allowed to fall ) of concrete
          at 28 days (fck ),
       b) Degree of workability     desired,
   *Rules for rounding off numerical values ( raGed).
   *Code of practice for plain and reinforced concrete ( third r&ion      ).
   #Code of practice for prestressed concrete (jr~t reoision ).


                                              4
c) Limitations on the water-cement ratio and the minimum cemcn~
          c&tent to eusure adequate durabiJity (GM Appeadii A OS
          IS : 456.1978+ ),
      d) Type and maximum size of aggregate to be used, and
      e) Standard deviation ( s ) of compressive strength of concrete.
        NOTE - Standard deviation of concrete of each grade shall be ‘determined separ-
   ately accor&ing ta IS : 4561978e.       When, results of sufficiaat number of teats (at
   least 30) are not available, then, depending upon the degree of quality control
   expected to be exercised at .the site, the value of standard deviation given in Table 1
   may be adopted for guidance,




    GRADE OB
    CONCRsra?



        (1)                       (2)                       (3)                (4)
       M 10                       2.0                       2.3               3.3
       M 15                      2.5                        3.5               4.5
       M 20                      3.6                        4-6               5.6
      ,M 25                      4.3                        5.3               6.3
       M 30                      5.0                        6.0               7-O
       M 35                      5.3                        6.3               7.3
       M 40                      5.6                        6.6               7.6
      M 45                       6-O                        7.Q               8*0
       M50                       6.4                        7.4               8.4
      M 55                       6’7                        7-7               a-7
      a4603                      6%?                        7.8               a.8

       NOTE - Appendix      A provides guidance regarding the different degrees ofquaIity
  control to be expected,   depending upon the infrastructure  and practices adopted at
  the construction site.


8.2 Target Strength for IHis Deei          - In order that not more than the
specified proportion of test results are likely to fall below the charactz&tic
strength, the concrete mix has to be designed     for a sornewkat  higher target
average compressive strength (fok ). The margin over the characterirtic
strength depends upon the quality control (expressed by the stlodrad

  *Code of practice   for plain and reinforced   concrete   ( &rd rrnL&o~),


                                             5
IS I lo262 - 1982

deviation ) and the accepted proportion of results of strength                              tests   Wow
the characteristic strength (for ), given by the relation:

                                         %k     -fcr + t x J
      where
            fk = target average compressive strength at 28 days,
           f ek=        characteristic      compressive strength at 28 days,
               s - standard            deviation,       and
               t = a statistic, depending       upon the accepted proportion of low
                        results and the number of tests; for large number of tests,
                        the value of c is given in Table 2.
        NOTE -According      to IS : 456-1978*   and IS : 134%1980t,    the characteristic
   strength isdefined   as that value below which not more than 5 percent ( 1 in 20 )
   results are expected to fall.   In such case, the above equation will reduce to:

                                           r-    -fos       + 1.65 8


                                       TABLE 2 VALUES               OF I

                                                ( cIou.se 2.2 )
                  ACOE~TED PROPORTION                                         f
                    OF Low REWJLTS
                              1 in 5                                        0.84
                              1 in 10                                        1.28
                              1 in 15                                        1’50
                              1 in 20                                        1’65
                              1 in40                                         1.86
                              1 in 100                                      2’33


3. SELECTION              OF MIX PROPORTIONS
3.1 Selection of Water Cement Ratio- Since different cements and
aggregates of different maximtim size, grading, surface texture, shape and
other characteristics   may produce secretes      of different compressive
strength for the same free water-cement ratio, the relationship between
stren,ath and free w-cter-cement ratio should preferably be established for
the materials actually to br; used. in the absence of such data, the prelimi-
nary free water-cement ratio ( by mass ) corresponding         to the target
strength at 28 days may be selected from the relationships shown in Fig. 1.

  *Code   of practice     for plain and reinforced           concrete ( third reuision ),
  t&de    of practice     for prestressed concrete          (Jrsf rerki~ I-


                                                        6
0.30      0.35       040        045          0.50            0.60      0

                                 WATER-CEMENT RATIO

    Fm. 1     GENERALISED RELATION BETWEEN FREEWATER-CEMENT
              RATIO AND COMPRESSIVESTREN&H OF CONCRETE


   3.1.1 Alternately, the preliminary free water-cement ratio (by mass )
corresponding to the target average strength ,may be selected from the
relationships shown in Fig. 2 using the curve corresponding to the 28 days
cement strength to be used for the purpose.
      NOTE -The     method described in A pendix B involving determination of com-
  pressive strength of concrete cubes cureB by accelerated method, may be uaed for
  rapid estimation of free water-cement   ratio.

  3.1.2 The free water-cement ratio selected according to 3.1 or 3.1.1
should be checked against the limiting water-cemeat ratio for the require-
ments of durability, and the iowcr of the two values adopted.

                                           7
I



0.30        0.35           0-m         O.&S      om         045    0.60   0.65

                                 WATER-CEMENT     RATIO



           MY        ~m&of       cnrmt, Aucsrsfh 40 a : 4&v-1968
                                      TMod
                   d =    31*9-36.8 N/ntm~ ( 325-515tgpma )
                   B=     36.8-41.7 .N/mtri* ( 3’B425 kg/~&)
                   C-     4J*7-466 N/mm8 ( 425-475 kg/cd J
                   9 -    G,EJ15 N/rnmr ( 4%!i& kg~czn~)
                   E =    51*5-56.4 N/md ( &?5&54/.zd        )
                    F -   %X-61*3 N/mm% ( 575-625 kgjcmr )
IS I 10262 - 1982

3.2 astirnation       of Air Content         -Approximate           amount of entrapped     air
to be expected     in normal       ( non-air-entrained         ) concrete is given in Table 3.

                      TABLE    3    APPROXIMATE              AIR CONTENT

                 NOMINAL MAXIMUX         SIZE      ENTRAPPPDAIR,A~PEXCENTAOE
                     OF AQQREQATE                        OB VOLuMEQFCO?UXETE
                           mm
                              10                                   3.0
                              20                                   2.0
                              40                                   1.0



3.3 Selection      of Water        Content      and Pine to Total        Aggregate           Ratio

   3.3.1 For the desired workability, the quantity   of mixing water per unit
volume of concrete and the ratio of fine aggregate      to total aggregate by
absolute volume are to be estimated      from Tables 4 or 3 as applicable,
depending   upon the nominal maximum       size and type of aggregates.


   TABLE    4    APPROXIMATE    SAND AND WATER CONTENTS  PER CUBIC
                 METRE   OF CONCRETE  FOR GRADES UPTO M 35

   NOMINAL MAXI~IUM                  WATERCONTENT*,PER                     SANI)   As   hIICRNT   Or
   SIZEOF AQDREQATE                CUBIC METIIP: OB CO~CIIETE            TO'I'ALinc1cvonwX BY
          mm                                   kg                                   VOLUME
                                                                          ABSOI~U~FIX

            10                                   208                                    40

            20                                   186                                    35
            40                                   I65                                    30

   *Water content corresponding to saturated surface dry aggregate.



   TABLE     5    APPROXIMATE    SAND           AND WATER CONTENTS  PER CUBIC
                 METRE   OF CONCRETE            FOR GRADES ABOVE M 35

                              ( Clanscs 3.3.1, 3.3.3,3.3.4    and Table 6 )
   NOMINAL MAXK+UJM                  WATERCONTENT',    PEP.               SAND AB PERCENTOF
   SIZEOFAQQREQATE                 CUBIC METREOFCONCRETE                 TOTALAOGREQATEBY
           mm                                 k                           ABSOLUTE VOLUME
            10                                   200                                    28

            20                                    180                                   25

   *Water   content   corresponding     to saturared surface dry aggregate.
IS : 10262 - 1982

    3.3.2 ‘I’ablc .I, is to be used fc.rr concretes            grade     up to M 35 and is Lvsed
 on the f’ollowin~ conditions:

        a)   Crushed       ( angular)        coarse   aggregate,       conforming       to     IS : 383-
             1970*,
        b)   Fine aggregate consisting of natural sand                    conforming         to grading
             zone 11 of Table 4 of IS : 383-1970*,
        4    Water-cement          ratio    of 0 6 ( by mass ), and
        d)   Workability        correspondin      g to compacting         factor    of 0.80.

    3.3.3 Table 5 is to be used for concretes                  of grades     above      M 35 and          is
 based on the following conditions:
        a) Crushed          ( angular      ) coarse   aggregate        conforming       to     IS : 383-
           1970*,
        b) Fine aggregate  consisting of natural sand                     conforming         to grading
           zone II of Table 4 of IS : 383-lQiU*,
         c) Water-cement          ratio     of 0 35 ( by mass ), and
        d) Workability         corresponding          to compacting       factor    of 0.80.

   3.3.4 For other conditions   of workability, water-cement     ratio, grading
of fine aggregate,  and for rounded aggregates,   cet tain adjustments    in the
quantity  of mixing water and fine to total aggregate ratio given in Tables 4
and 5 are to be made, according     to Table 6.
        NOTE - Aggregates should be used in saturated surface dry ( SSD ) condition.
   If otherwise, when computing the requirement of mixing water, allowance shall be
   made for the free ( surface ) moisture contributed by the fine and coarse aggregates.
   The amount of mixing watt=r obtnincd from Tables 4 and 5 shall be reduced by an
   amount equal to the free moisture contributed by the coarse and fine aggregates.
   On the other hand, if the aggregates are dry, the amount of mixing water should be
   increased by an amount equal to the moisture likely to be absorbed by the aggre-
   gates.   The surface water and percent watrr absorption of aggregates shall be deter-
   mined according to IS : 2386 ( Part III )-19631.

3.4 Calculation    of Cement    Content - The cement      content   per unit
volume of concrete may be calculatrd     from the free water-cement     ratio
( see 3.1 and 3.1.1 ) and the quantity of water per unit volume of concrete
( scle 3.3.1 ).
       The cement  content   so calculated  shall                      be checked      against       the
minimum    cement content   for the requirements                         of durability     and       the
greater of the two values adopted

YSpecification     for coarse and fine aggregates         from natural    sources for concrete    ( second
revision ) .
    +Methods of test for aggregates        for concrete   : Part III Specific gravity, density, voids,
absorption   and bulking.
lS:10262-         1982


       c,TABLE            6     ADJUSTMENT  OF VALUES  IN WATER CONTENT                                     AND
                              SAND PERCENTAGE   FOR OTHER CONDITIONS

                                                ( Clauses 3.3.4    and 4.1 )
CHANGE          IN CONDITION         STIPULATED                     ADJUSTMENT           REQUIRED     IN
               FOR TABLES~          AND  5            ~--_--_----h_---__-__-~
                                                       Water Content                     Percent, Sand in Total
                                                                                               Aggregate

                           (1)                                    (2)                                 (3)
For sand conforming      to grading                                0                 + 1.5 percent for Zone I
  Zone I, Zone III or Zone IV 01                                                     - l-5 percent for Zone III
  Table 4 of IS : 383-1970*                                                          - 3.0 percent for Zone IV
Increase or decrease in the value of                              rfr 3 percent             0
  compacting factor by 0.1
Each 0.05 increase                or decrease    in                0                 f    1 percent
  free water-cement                ratio
For rounded             aggregate                                 - 15 kg/m3         -    7 percent

    *Specification            for coarse and fine aggregates            from natural sources for concrete         ( second
ii?vision ).


3.5 Calculation                   of Aggregate         Content

    3.5.1 With the quantities  of water and cement per unit volume of con-
crete and the ratio of fine to total aggregate already determined, the total
aggregate  content per unit volume of concrete may be calculated   from the
following equations:




          where
                        V = absolute      volume of fresh concrete, which is equal to gross
                             volume      ( ms ) minus the volume of entrapped’  air,  -
                        w=       mass of water ( kg ) per ms of concrete,
                        C= mass of cement             ( kg ) per ma of concrete,
                        so-      specific gravity     of cement,
                        P = ratio of fine aggregate        to total aggregate   by absolute
                             volume,
               f   89   Ca a total masses of fine aggregate    and coarse aggregate    ( kg )
                             per ms of concrete respectively,      and
         Siarsea
               -             specific gravities of saturated surface dry fine aggregate and
                             coarse aggregate respectively.

                                                             11
IS : 10262 - 1982

3.6 Combination       of Different   Coarse    Aggregate    Fractions -;,The
coarse aggregate used should conform      to IS : 383-1970*.    Coarse aggre-
gates of different sizes should be combined in suitable proportions   so as to
result in an overall grading conforming    to Table 2 of IS : 383-1950* for
the particular   nominal maximum    size of aggregate.
3.7 Calculation of Batch Masses - The masses of the various                   ingredients
for concrete of a particular batch size may be calculated.
3.8 An illustrative    example    of concrete    mix design   is given   in Appendix        C.

4. TRIAL     MIXES

4.1 The   calculated   mix proportions    shall be checked by means of trial
batches.   Quantities   of materials worked out in accordance    with 3.1 to 3.7
shall comprise Trial Mix No. 1. The quantity        of materials  for each trial
shall be sufficient for at least three 150 mm size cube concrete specimens
and concrete required to carry out workability     test according to IS : 1199-
 19597.

        Workability     of the Trial Mix No. 1 shall be measured. The mix shall
be carefully observed for freedom from segregation              and bleeding     and its
finishing properties.        If the measured      workability  of Trial Mix No. 1 is
different    from the stipulated      value, the water content shall be adjusted
according      to Table 6 corresponding       to the required change in compacting
factor.     With this adjusted water content,          the mix proportions      shall be
recalculated      keeping the free water-cement       ratio at the pre-selected     value
which will comprise Trial Mix No. 2. In addition,               two more Trial Mixes
No. 3 and 4 shall be made with the water content same as Trial Mix No. 2
and varying the free water cement ratio by f 10 percent of the pre-selected
value.     For these two additional       Trial Mixes No. 3 and 4, the mix propor-
tions are to be recalculated       for the altered condition     of free water-cement
ratio with suitable adjustments         in accordance     with Table 6.

       The procedure     for trial mixes is explained      by an illustrative    example
in Appendix    D, where the starting mix is arrived at according               to 3. Mix
No. 2 to 4 normally     provides sufficient information,       including the relation-
ship between compressive         strength    and water-cement       ratio, from which
the mix proportions     for field trials may be arrived at.        Using the relation-
ship so obtained between the compressive           strength and water-cement         ratio,
any change needed in the water-cement             ratio to get the required         target
compressive    strength may be easily obtained.         The concrete mix proportions
shall, however, be recalculated        for this changed water-cement        ratio, taking

    *Specification for coarse and fine aggregates from natural        sources for concrete
( iwond revision ).
    tMethods of sampling and analyak of concrete.

                                            12
fS t 10262 -1982

the water content same as that determined in Trial Mix No. 2. If the
size and special requirement of the work so warrant, the trial may be
extended to cover larger ranges of mix proportions as well as othrr vari-
ables, such as alternative sources of aggregates, maximum sizes and grading
of aggregates, and different types and brands of cements.




                           APPENDIX                  A
                           ( Note Below Table 1 )

       DEGREE       OF QUALITY        CONTROL   EXPECTED             UNDER
                      DIFFERENT        SITE CONDITIONS


Degree of Control                       Conditions of Production

Very good           Fresh cement from single source and regular tests, weigh-
                    batching of all materials, aggregates supplied in single
                    sizes, control of aggregate grading and moisture content,
                    control of water added, frequent supervision, regular
                    workabil,ity and strength tests, and field laboratory
                    facilities.

Good                 Carefully    stored cement and periodic tests, weigh-
                     batching of all materials,     controlled water, graded
                     aggregate supplied, occasional grading and moisture tests,
                     periodic check of workability and strength, intermittent
                     supervision, and experienced workers.     .

Fair                 Proper storage   of cement, volume batching of all aggre-
                     gates allowing    for bulking of sand, weigh-batching  of
                     cement, water    content controlled by inspection of mix,
                     and occasional   supervision and tests.
IS I 10262 - 1982

                             APPENDIX                    B
                                  ( Clawe 3.1.1 )

           METHOD OF RAPID ESTIMATION OF WATER-
                      CEMENT RATIO

B-l. Use of Fig. 2 will necessitate testing of the cement for its 28 day com-
pressive strength   according     to IS : 4031-1968*     and another 28 days are
needed   to obtain the compressive        strength   of concrete according     to the
trial mixes.    As an alternative,     a rapid method of concrete mix design
which will take only 3 days for trials is described        in B-2.   The procedure
is based on the use of accelerated      curing ( boiling water ) method for deter-
mination   of compressive    strength of concrete according      to IS : 9013-19787.

B-2. PROCEDURE
B-2.1 Determine      the accelerated   strength ( boiling water method ) of a
‘reference ’ concrete mix having water-cement          ratio c 0.35 and work-
ability ( compacting    factor ) c 0.80 with the cement proposed to be used,
on 150 mm cube specimens,          The nominal maximum       size of aggregate of
the c reference ’ concrete shall be 10 mm and fine aggregate used shail coti-
form to Zone II of Table 4 of IS : 383-1970f.
B-2.2 Corresponding         to this accelerated   strength,   determine      the water-
cement ratio for the       required   target strength    of the concrete      mix from
Fig. 3.
B-2.3 Work out the remaining           mix proportions    according    to 3.2 to 3.7 and
check the workability      of the trial mix.
B-2.4 Determine     the accelerated    compressive  strength of the trial mix
( boiling water method ) and estimate the 28 day compressive          strength
with the help of correlations   between .accelerated and 28 day strengths      of
concrete, of the type of Fig. 2 of IS : 9013-1978t.




                --
    *Methods of physical tests for hydraulic cement.
   TMethods of making, curing and determining        compressive  strength of accelerated-
axed concrete test specimens.
    SSpecificatioo  for coarse and fine aggregates     from natural sources for concrete
( sscond rmisim ) .


                                            14
18-: 10262- 1982




0.30           0.35         O-40         0.45        0.50        0*55        O-60     0.   i
                                   WATER-CEMENT      AAllC

       Accelerated Strength ( Tested According to IS : 9013-1978 ) of Reference Mix
                     A = 12*3-15.2 N/mmS ( 125.155 kg/cmS )
                      B = 15.2-18-l N/mti ( 155-185 kg/cm*       )
                      C = 18.1-21-l N/mmS ( 185-215 kg/cmS       )
                      D = 21.1-24-O N/mmS ( 215 245 kg/cm¶       )
                      E = 2&O-27*0 N/mms  ( 245-275 kgjcmS       )
                      F = 27-O-29.9 N/mmS ( 275-305 kg/cmS       )
FIG. 3RELATXON BETWEEN FREE WATER-CEMENT RATIO AND
 COMPRESSIVESTRENGTH CONCRETE
                    OF          FORDIFFERENTCEMENT
   STRXNQTHS DETERMINED REFERENCE
                       ON          CONCKBTEMIXES
      ( ACC;TJX.RATED
                   TEST-BOILINGWATER METUOD )


                                                15
KS : 16262 -    l!MJ2

                                    APPENDIX                       C
                                          ( Clause 3.8 )

    ILLUSTRATIVE                  EXAMPLE ON CONCRETE MIX DESIGN

C-O. An example         illustrating      the mix design       for a concrete      of M 20 grade
is given below:

C-l. DESIGN STIPULATIONS

      4     Characteristic     compressive   strength          requi-         20 N/mms
            red in the field at 28 days
      b)    Maximum        size of aggregate                                  20 mm ( angular)
      Cl Degree        of workability                                         0.90 compacting
                                                                                 factor
      d)    Degree     of quality      control                                  Good
       e) Type       of exposure                                                Mild

C-2. TEST DATA FOR MATERIALS

      a) Cement used -ordinary       Portland    cement
         satisfying the requirements    of IS : 269-1976*
      b)    Specific    gravity     of cement                                   3.15
       c) Specific gravity
          1) Coarse aggregate                                                   2.60
          2) Fine aggregate                                                     2.60
       d) Water absorption
          1) Coarse aggregate                                                   0.5 percent
          2) Fine aggregate                                                     1 *Opercent
       e) Free ( surface ) moisture
          1) Coarse aggregate                                                    Nil ( absorbed
                                                                                    moisture    also
                                                                                    nil )
            2) Fine aggregate                                                   2.0 percent
       f)   Sieve analysis
            1) Coarse aggregate


   #Specjfication    for ordinary      and low heat Portland    cement   ( third reoision )4

                                                  16
IS t 10262- 1982

    IS Sieve      Analvris of Coarse                  Percentage of D$rent                      Remark
     Sizes       Agpegute Fraction                          Fractions
     mm          ( Percent Passing )           c-------          h-_----_~
                    I           II                 I           II           Combined
                                                60 per-     40 per-         100 percent
                                                    cent      cent
     20            100            100            60          40              100              Conforming
     10             0            71.20           0           28.5           28.5              to Table 2
      4.75                        9.40                        3.7             3’7             of IS : 383-
      2.36                          0                                                             1970*
               2) Fine     Aggregate
    IS Sieve Sizes                   Fine Aggregate                                   Remark
                                   ( Percent Passing )

      4.75 mm                                100                            Conforming    to grading
                                                                            Zone III of Table 4 of
                                                                                IS : 383- 1970*
      2.36 mm                                100
       1.18 mm                                93
      600 micron                              60
      300 micron                              12
       150 micron                           2
C-3.    TARGET             MEAN        STRENGTH          OF CONCRETE
C-3.1 For a tolerance factor of 1.65 and using Table       1, the target mean
strength for the specified characteristic cube strength is 20 + 4.6 x 1.65 -
27.6 N/mm:.
C-4. SELECTION                OF WATER             CEMENT           RATIO
C-4.1 From Fig 1, the free water-cement       ratio required for the target
mean strength of 27.6 N/mm* is 0.50.   This is lower than the maximum
value of 0.65 prescribed for ‘ Mild ’ exposure in Appendix A of IS : 456-
1978t.

C-5.    SELECTION             OF WATER             AND SAND CONTENT

C-5.1 From Table    4, for 20 mm nominal     maximum    size aggregate  and
sand conforming  to grading   Zone II, water content    per cubic metre of
concrete = 186 kg and sand content    as percentage  of total aggregate  by
absolute volume = 35 percent.
      *Specification for coarse and fine aggregatea            from     natural     sources    for   concrete
(   secondrcvisivn ) .
     Wade    of practice   for plain   ad   reinforced   conctete   ( tid   revSen ).


                                                    17
IS I 10262- 1982

     For change in values in water-cement                     ratio, compacting      factor          and
sand belonging to Zone III, the following                  adjustment   is required:
         Change in Condition                                      Adjustment Required in
           ( RPf Table 6 )                                 r--__---h--__---_-~
                                                            Water Content           Percentage
                                                               Percent             Sand in Total
                                                                                     Aggregate
For decrease in water-cement     ratio                              0                   -    2.0
   by (0.60 - 0.50 ) that is 0.1
For increase   in compacting            factor                 f3                             0
   ( O-9 - 0.8 ) that is 0.10
For sand conforming   to Zone III of                                0                   -     1.5
  Table 4 of IS : 383-1970
                                 Total                         + 3 percent              -     3.5

       Therefore,     required sand content as percentage                   of total   aggregate       by
absolute volume       - 35 - 3.5 = 31.5 percent
                                                  186 x 3
 Required    water    content     =    186 +        loo-  = 106 + 5.58 =                    191.6 l/ms

C-6. DETERMINATION                    OF CEMENT             CONTENT
                    Water     cement    ratio    = 0.50
                    Water                         =    191.6 1
                                             191.6
                     Cement              = --      5 383 kglms
                                              0.50
      This cement      content is adequate for mild exposure condition,                            accor-
ding to Appendix       A of IS : 456-1978*.
C-7.    DETERMINATION                  OF COARSE           AND FINE             AGGREGATE
       CONTENT
 C-7.1 From Table 3, for the specified      maximum   size of aggregate    of
 20 mm, the amount      of entrapped  air in the wet concrete is 2 percent.
‘Taking this into account and applying equations from 3.5.1,



        and 0.98 ms pi          191.6 +     $          +   A.           “>       x -!-
                                                           0.683         2.60        1000
               orfa     = 546 kg/ms,        and
                     c, =     1 187 kg/ma
   ‘Code of practice for.plain and reinforced concrete (third mision ).

                                                  18
IS : 10262 - 1982

     The mix proportion     then becomes:
      Water              Cement                Fine Aggregate        Coarse Aggregate

      191.6 1             383 kg                  546 kg                 1187 kg
     or 0.50                  1                       1.42                  3.09

C-S. ACTUAL QUANTITIES               REQUIRED         FOR THE MIX PER BAG
     OF CEMENT
C-8.1 The mix is 0.50 : 1 : 1.42 : 3.09 ( by mass ).            For 50 kg of cement,
the quantity of materials are worked out as below:
     a) Cement = 50 kg
     b) Sand      = 710kg
      c) Coarse aggregate     = 154.5 kg ( Fraction I = 92.7 kg,
                                          fraction II c 61.8 kg )
     d) Water
        1) For water-cement         ratio of 0.50 quantity      = 25.0 litres
           of water
         2) Extra quantity of water to be added for = ( + )0*77 1
            absorption in case of coarse aggre-
            gate, at 0.5 percent by mass
         3) Quantity of water to be deducted for = ( -                  ) 1.42 1
            free moisture present in sand, at 2 per-
            cent by mass
         4) Actual quantity       of water to be added          = 25.0 + 0.77 -    1.42
                                                                = 24.35 1
      e) Actual quantity of sand required              after    = 71 *O + 1.42
         allowing for mass of free moisture
                                                                -   72.42 kg
     f) Actual quantity of coarse aggregate required:
        1) Fraction I - 92.7 - 0.46 = 92.24 kg
        2) Fraction II = 61.8 - 0.3 1 = 61.49 kg

     Therefore,   the actual quantities     of different constituents     required for
the mix are:
                              Water    :    24.35 kg
                              Cement :      50.00 kg
                              Sand     :    72*42 kg
        Coarse aggregate:     Fraction I     c 92.24 kg
                              Fraction II    = 61.49 kg


                                          19
ISr10262.1982

                                            APPENDIX                                  D
                                                       ( Clause 4.1 )
                                       DETAILS                        OF TRIAL       MIX

D-I. A typical test programme      to establish concrete    making                                     properties    of
materials obtained     from the site of construction     by means                                      of laboratory
trials is given below:
                Mix No. 1 ( derived according        to procedure given in 3 ) consists
          of the calculated   hatch quantities    required per ms of concrete.    Since
          in actual trial, the mix did not have the desired workability         of 0.90
          in terms of compacting       factor, and the mix was undersanded         with
          31 5 percent sand, adjustments       in water and sand contents have been
          made in subsequent      Mix No. 2. Mix No. 3 and 4 have higher and
          lower water-cement       ratio than Mix No. 2 ( by -& 10 percent ), but
          the water content is held constant.          Details of the four trial mixes
          and observations    on the mixes are given in Table 7.

                       TABLE 7       TYPICAL TEST RESULTS OF TRIAL MIXES
Mm                  QUANTITIES OB MATERIAB PEE CUBIO                                   CONCRBTE    CHARACTERIBTIOB
No.                       METRE 0~ Concn~~~                                          _--)L---
       p---m-----                    .-A      ----------y                            Workability   Visual        28-day    ’
       Cement             Water            Sand                     Coarse           in Terms of   Obser-      Compress-
                                                             Aggregate Type          Compacting    vation            ive
                                                            I-----?                      Factor    fob!“,”      Strength
                                                                 I         II                          I
(‘1        (2)             (3)              (4)                     (5)        (6)                   (8)            (9)
             kg             1                kg                     kg         kg                                N/mm%
1.        383    191.6                     i53Y5                    712        475      0.80       under-
        ( W/C’ = 0.50 )                                                                            sanded
                                           percent          )
2.        394.6           197.3            564                      687        458      0.9i        Cohesive       28.8
        ( W/C+         = 0.50 )            ( 33
                                            percent             )
3.         358.7          197.3            591                      688        459      0 90       Cohesive        26.0
        ( W/C*          = 0.55 )           ( 34
                                           percent )
4.        438.4  197.3                      535                     682        455      0.89       Cohesive        31.2
        ( w/c* - 0.45 )                    ( 32
                                           percent          )

     *Water-cement          ratio.




                                                                          20
IS:10262-1982

 Costiwedfroti    page 2 )

                             Concrete Subcommittee,          BDC 2 : 2

           Members                                           Repesentin,o
kRI   c. R. ALIMCHANDANI                 Stup Consultants       Lrd, Bomtay
    SHRI   M. C. TANUON (Alternate )
D E P u T Y DIIUXT~I~, STANDARDS         Research,   Designs and Standards Organization
  (B&S)                                      ( Ministry of Railways ), Lucknow
      ASSISTANT       DIRECTOR,
        STAN~AI~DS ( M/C ) ( Alternate )
DIRECTOR                                 Engineering Research Laboratories, Hyderabad
DIRECTOR      (C & MDD)                 Central Water Commission,         New Delhi
     DEPUTY DIRECTOR ( C & MDD )
        ( Alternate )
SHRI T. A. E. D’SA                       The Concrete Association of India, Bombay
     SHIU N. C. DUQQAL ( Alternate )
SHRI M. P. GAJAPATHY RAO                 Public Works and Housing Department,        Bombay
Ssxz V. K. GHANEEA~                      Structural Engineering Research Centre      (CSIR),
                                              Roorkee
SHRI V. Ii. GUPTA                        Engineer-in-Chief’s     Branch, Army Headquarters,
                                              New Delhi
     SHRI D. K. DINKAR ( Alternafe )
SARI J. S.. HINQO~ANI                    Associated Consulting Services, Bombay
     SEIRI A. P. REX~EDIOS(Alternate)
SHRI P. J. JAGUS                         The Associated      Cement Companies   Ltd, Bombay
     SHIU M. I<. VJNAYA~A (Altcrnatc 1
SHRI K. c. KAnAMoilANnANr               Engineers India Ltd, New Delhi
     SRRI N. K. G~PTA ( Alternate )
SllRI K. K. KIIANNA                      National Buildings Organization,     Ntw Deihi
     SHRI K. S. SXINIVASAN (Alkmat~ )
SHRI G. K. MAJUMDAR                      Hindustan Prefab Ltd, New Delhi
      SIIRI hi. KUNDU ( AlterflUte)
SURI P. V. NAIK                         The Hindustan Construction Co Ltd, Bombay
      SHRI V. M. MAD~E ( Alternate )
SHRI K. K. NAMBIAR                       In personal capacity ( ‘Ramonolq~a II First Crescent
                                              Park Roan, Gandhinogar, Adyar, Madras )
SURI Y. R. PnnLL                         Central Road Research Institute (CSIK),         New
                                              Delhi
      SHRI M. R. CHATTERJEE ( Aifernote )
SARI A. S. PRASADA RAO                   StrugayJaingineering        Research Centre (CSIR),

DR S. S. RE~SI                           Cent;iador~,lding       Research   Institute   ( CSIR ),

     Snar B. S. GUPTA ( Alternate )
SIIRI G. P. SAIIA                       Gammon India Ltd, Bombay
SHR~ S. SEET~A~AM.~~                    Roads Wing, Ministry of Shipping and Transport
     Slrnx PRAFU~.LA KUMAR ( Alternate )
SUPENINTEN~IN~EN~INEER                  Central Public Works Department, New Delhi
   ( DESIGNS )
     EXECUTIVE         ENQINEER
DR H (,“~~~pNE”d,b~~~~lt~~t~       )
                                        Cement Research Institute of India, New Delhi
      Drs di. K. MIJLLICX { Alternate )



                                              21
BUREAU        OF INDIAN STANDARDS
Headquarters
Mar& Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002
Telephones: 323 0131,323 3375,323 9402
Fax : 91 11 3234062,Ql  11 3239399, 91 11 3239362
                                                       Telegrams : Manaksanstha
                                                           (Common to all Offices)
Central Laboratory :                                                  Telephone
Plot No. 20/Q, Site IV, Sahibabad    Industrial Area, Sahibabad    201010                  6-77 00 32
Regional Olfices:
Central    : Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002                     3237617
*Eastern    : l/l 4 CIT Scheme VII M, V.I.P. Road, Maniktola, CALCUTTA 700054              337 66 62
Northern : SC0 335-336, Sector 34-A, CHANDIGARH               160022                       60 36 43
Southern      : C.I.T. Campus, IV Cross Road, CHENNAI 600113                               23523     15
twestern      : Manakalaya, EQ, Behind Marol Telephone Exchange, Andheri (East),           632 92 95
   MUMBAI 400093
Branch Offices::
‘Pushpak’,     Nurmohamed    Shaikh Marg, Khanpur, AHMEDABAD            380001             550 13 46
$Peenya Industrial Area, 1 st Stage, Bangalore-Tumkur         Road,                        639 49 55
   BANGALORE 560056
Gangotri Complex, 5th Floor, Bhadbhada         Road, T.T. Nagar, BHOPAL 462003             55 40 21
Plot No. 62-63, Unit VI, Ganga Nagar, BHUBANESHWAR               751001                    40 36 27
Kalaikathir    Buildings, 670 Avinashi Road, COIMBATORE         641037                     21 01 41
Plot No. 43, Sector 16 A, Mathura Road, FARIDABAD             121001                       8-28 88 01
Savitri Complex,     116 G.T. Road, GHAZIABAD        201001                                8-71 19 96
53/5 Ward No.29, R.G. Barua Road, 5th By-lane, GUWAHATI                781003              54 11 37
5-B-56(=, L.N, Gupta Marg, Nampally Station Road, HYDERABAD                 500001         201083
E-52, Chitaranjan     Marg, C- Scheme, JAIPUR 302001                                       37 29 25
117/418 B, Sarvodaya        Nagar, KANPUR 208005                                           21 68 76
Seth Bhawan, 2nd Floor,          Behind     Leela   Cinema,    Naval   Ktshore     Road,   23 89 23
   LUCKNOW 226001
NIT Building, Second Floor, Gokulpat Market, NAGPUR 440010                                 52 51 71
Patliputra Industrial Estate, PATNA 800013                                                 26 23 05
Institution of Engineers    (India) Building 1332 Shivaji Nagar, PUNE 41 1005              32 36 35
T.C. No. 14/l 421, University P. 0. Palayam, THIRUVANANTHAPURAM                 695034     621     17


*Sales Office is at 5 Chowringhee     Approach,     P.O. Princep Street,                   271085
    CALCUTTA 700072
tSales     office is at Novelty Chambers,   Grant Road, MUMBAI 400007’                     309 65 28
*Sales Office is at ‘F’ Block, Unity Building, Narashimaraja      Squpre,                  222 39 71
   BANGALORE 560002


                                                       _ Reprography       Unit, BIS, New Delhi, India

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IS 10262

  • 1. 18 I 19262 1982 l (( Reaffirmed 2004 )) Rea5rmed 1989 Indian Standard RECOMMENDED GUIDELINES FOR CONCRETE MIX DESIGN Fifth Reprint MARCH 1998 UDC 666.972.1.031.1 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHl 110002 Gr 6 Fehcary 1983
  • 2. IS:10262- 1982 (Reaffirmed 1989) Indian Standard RECOMMENDED GUIDELINES FOR CONCRETE MIX DESIGN Cement and Concrete Sectional Committee, BDC 2 CJtairman Rafmsmting DR H. C. VXEIVESVABAYA Cement Research Institute of India, New Delhi Members ADDITIONAL DI~~OTOB,SFANDARD~ Research, Designs & Standards Organization (B&S) ( Ministry of Railways ), Lucknow DEPUTY DIBXOTOB, STANDARDI SHE1 d BPY.!:&~r’ ) Lamon & Toubro Ltd, Bombay SE& ri~nrau N. MA~ANI ( Altemtts ) SH~I S. IL BANE~JEE National Test House, Calcutta SERI R. N. BANEAL Beas Designs t+gan.zzation, Nangal Township DR N. S. BHAL Structt~rengmeerrng Research Centre ( CSIR) , CHIEB ENCUNEER DES~NE) ( Central Public Works Department, New Delhi EXEO~TIVZQ EN~IN~PER ( DELU~NS III ( Altmuts ) ) CHIEF ENOINEE~( PROJEOTE ) Irrigation Department, Government of Punjab, Chandigarh DIREOTOR, IPRI ( Alternate ) DI~ECTOB(CSMRS ) Central Water Commiraion, New Delhi DEPUTY DIBEOTO~ CSMRS ) ( ( Alternate ) SHBI T. A. E. D’SA The Concrete Association of India, Bombay SHR~ N. C. DUGGAL( Al&mute ) SHRI V, K. GUPTA Engineer-in-Chief ‘I Branch, Army Headquarters, New Delhi Sam S. N. PANDZ ( Allmala ) SERI A. K. GUPTA Hyderabad Asbestos Cement Products Ltd, Hyderabad Dn IQBAL ALI Engineering Research Laboratories, Hyderabad SERI P. J. JAWS The Associated Cement Companies Ltd, Bombay Sam S. R. KUCKARNX M. N. Dartur 8: Co Pvt Ltd, Calcutta SHRI S. K. LAIIA The Institution of Engineers ( India ), Calcutta SEW B. T. UNWALLA ( Affmafr ) ( Conlinucdon Poga 2 ) 0 wiht 1983 BUREAU OF INDIAN STANDARDS Thia publication ir protected under the Indiaa Cofryrilif Act ( XIV of 4957 ) and reproduction in whole or in part hy any mean8 except with written permission of the puhlieher shall be deemed to be an infringement of copyright under the raid Act.
  • 3. 18 I 10262 - 1982 ( Confinucdjrom 1 ) pugs Memhers Rqmscnling Dn MOEIAN RAI Cent;o~r3e$lding Research Institute (CSIR), DR S. S. RzHSt ( &rfnotc ) SHRI K. K. NAMBIAR In personal capacity ( ‘Romnnolnya’ II First Cresreat Park Road, Gandhinagar, Adyar, Madras ) SERI H. S. PABRICEA Hindustan Prefab Ltd, New Delhi SRRI C. S. MISHRA ( Alfnnatc) SERI ?I’. R. PHoLL Indian Roads Congress, New Delhi SERI Y. R. PHULL Central Road Research Institute ( CSIR ), New Delhi SIIRI M. R. CEATTERJZE ( Altnaarc I ) SERI K. L. SETEI ( Alternuts II ) DR M. RAMAIAH Structural Engineering Research Centre (CSIR), Madras _ SHRI A. V. RA~ANA Dalmia Cement ( Bharat ) Ltd, New Delhi SERI G. RAUDAS Directorate General of Supplies and Disposals, New Delhi DR A. V. R. RAO National Buildings Organization, New DCIhi SHRI J. SEN GUPTA ( Alternate ) SARI R. V. CHALAPAT~Z RAO Geoloeical Survev of India. Calcutta SERI S. ROY ( Alternate ) SHRI T. N. S. RAO Gammon India Ltd, Bombay SERI ARJUN R~JHSIN~~ANI Cement Corporation of India Ltd, New Delhi SHEI K. VITHAL RAO ( Alternate ) SECRETARY Central Board of Irrigation and Power, NW Delhi DEPUTY SZORETARY (I) ( Alfcrnate ) SERI N. thVAQUP.U Roads Wing, Ministry of Shipping and Transport, New Delhi SHRI R. L. KAPOOR ( A~ferna~c ) PHRI K1 A. SUBRAMANIAM The India Cements Ltd, Madras SHRI P. S. RAMACEANDRAN ( Alfcrnate ) S u P E n I N T E N D I N o ENGINEER Public Works Department, Government 01 ( DIXU~NS ) Tamil Nadu, Madras EXECUTIVE RNOINEER ( SM & R DIVISION ) ( Alrarnaf~) SHRI L. SWAROOP Orissa Cement Ltd, New Delhi SHRI (3. RAYAN, Director General, IS1 ( Ex-o$icio Mcrnber ) Director ( Civ Engg ) Secretory SARI M. N. NE~LAKANDHAN Assistant Director ( Civ Engg ), IS1 ( Confinasd on page 21 ) 2
  • 4. IS 8 10262 1912 - Indian Standard RECOMMENDED GUIDELINES FOR CONCRETE MIX DESIGN 0. FOREWORD 0.1 This Indian Standard was adopted by the Indian Standards Institution on 30 July 1982, after the draft finalized by the Cement and Concrete Sectional Committee had been approved by the Civil Engineering Division Council. 0.2 Considerable need has been felt for formulating standard recommend- ations for guidelines on proportioning of concrete mixes. The need has been further emphasized by the importance given to design mix concrete according to IS : 456-1978*. Having recognized this need, Cement and Concrete Sectional Committee decided to evolve a standard recommended guidelines for concrete mix design. 043 The proportioning of concrete mixes consists of determination of the quantities of respective ingredients necessary to produce concrete having adequate, but not excessive, workability and strength for the particular loading and durability for the exposure to which it will be subjected. Emphasis is laid on making the most economical use of available materials so as to produce concrete of the required attributes at the minimum cost, 0.4 Concrete has to be of satisfactory quality in both the fresh and hardened states. The task of proportioning concrete mixes is accomplished by the use of certain established relationships which afford reasonably accurate guidance for selecting the best combination of ingredients so as to achieve the desirable properties of the fresh and hardened concrete. Out of all the physical characteristics of concrete, compressive strength is often taken as an index of its quality in terms of durability, impermeability and water- tightness and is easily measurable. Therefore, the mix design is generally carried out for a particular compressive strength of concrete, coupled with adequate workability, so that the fresh concrete can be properly placed and compacted. In addition, the mix proportions are also checked against the requirements of adequate durability for the type of exposure condition anticipated in service. *Code of practice for plain and reinforced concrete ( bird mision ). 3
  • 5. IS : 10262 - 1982 0.5 The basic assumption made in mix design is that the comprrssive strength of workable concrete is, by and large, governed by the water- cement ratio. Another most convenient relationship applicable to normal concretes is that for a given type, shape, size and grading of aggregates, the amount of water determines its workability. However, there are various other factors which affect the properties of concrete, for example, the quality and quantity of cement, water and aggregates; batching; trans- portation; placing; compaction; curing; etc. Therefore, the specific relation- ships that are used in proportioning concrete mixes should be considered only as a basis for trial,, subject to modifications in the light of experience as well as for the particular materials used at the site in each case. 0.6 This standard does not debar the adoption of any other accepted methods of mix design. 0.7 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expres- sing the result of a test or analysis, shall be rounded off in accordance with IS : 2-1960. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard. 1. SCOPE 1.1 This standard lays down the recommended procedure for desi.gning concrete mixes for general types of construction using the concreting materials normally available. The design is carried out for a desired compressive strength and workability of concrete, using continuously graded aggregates. This standard does not include the design of concrete mixes for flexural strength or when gap-graded aggregates or various admixtures and pozzolana are to be used. 1.2 All requirements of IS : 456-1978t and IS : 1343-1980:, in so far as they apply, shall be deemed to form part of this standard except where otherwise laid down in this standard. 2. DATA FOR MIX DESIGN 2.1 The following basic data are required to be specified for design of a concrete mix: a) Characteristic compressive strength ( that is, below which only a specified proportion of test results are allowed to fall ) of concrete at 28 days (fck ), b) Degree of workability desired, *Rules for rounding off numerical values ( raGed). *Code of practice for plain and reinforced concrete ( third r&ion ). #Code of practice for prestressed concrete (jr~t reoision ). 4
  • 6. c) Limitations on the water-cement ratio and the minimum cemcn~ c&tent to eusure adequate durabiJity (GM Appeadii A OS IS : 456.1978+ ), d) Type and maximum size of aggregate to be used, and e) Standard deviation ( s ) of compressive strength of concrete. NOTE - Standard deviation of concrete of each grade shall be ‘determined separ- ately accor&ing ta IS : 4561978e. When, results of sufficiaat number of teats (at least 30) are not available, then, depending upon the degree of quality control expected to be exercised at .the site, the value of standard deviation given in Table 1 may be adopted for guidance, GRADE OB CONCRsra? (1) (2) (3) (4) M 10 2.0 2.3 3.3 M 15 2.5 3.5 4.5 M 20 3.6 4-6 5.6 ,M 25 4.3 5.3 6.3 M 30 5.0 6.0 7-O M 35 5.3 6.3 7.3 M 40 5.6 6.6 7.6 M 45 6-O 7.Q 8*0 M50 6.4 7.4 8.4 M 55 6’7 7-7 a-7 a4603 6%? 7.8 a.8 NOTE - Appendix A provides guidance regarding the different degrees ofquaIity control to be expected, depending upon the infrastructure and practices adopted at the construction site. 8.2 Target Strength for IHis Deei - In order that not more than the specified proportion of test results are likely to fall below the charactz&tic strength, the concrete mix has to be designed for a sornewkat higher target average compressive strength (fok ). The margin over the characterirtic strength depends upon the quality control (expressed by the stlodrad *Code of practice for plain and reinforced concrete ( &rd rrnL&o~), 5
  • 7. IS I lo262 - 1982 deviation ) and the accepted proportion of results of strength tests Wow the characteristic strength (for ), given by the relation: %k -fcr + t x J where fk = target average compressive strength at 28 days, f ek= characteristic compressive strength at 28 days, s - standard deviation, and t = a statistic, depending upon the accepted proportion of low results and the number of tests; for large number of tests, the value of c is given in Table 2. NOTE -According to IS : 456-1978* and IS : 134%1980t, the characteristic strength isdefined as that value below which not more than 5 percent ( 1 in 20 ) results are expected to fall. In such case, the above equation will reduce to: r- -fos + 1.65 8 TABLE 2 VALUES OF I ( cIou.se 2.2 ) ACOE~TED PROPORTION f OF Low REWJLTS 1 in 5 0.84 1 in 10 1.28 1 in 15 1’50 1 in 20 1’65 1 in40 1.86 1 in 100 2’33 3. SELECTION OF MIX PROPORTIONS 3.1 Selection of Water Cement Ratio- Since different cements and aggregates of different maximtim size, grading, surface texture, shape and other characteristics may produce secretes of different compressive strength for the same free water-cement ratio, the relationship between stren,ath and free w-cter-cement ratio should preferably be established for the materials actually to br; used. in the absence of such data, the prelimi- nary free water-cement ratio ( by mass ) corresponding to the target strength at 28 days may be selected from the relationships shown in Fig. 1. *Code of practice for plain and reinforced concrete ( third reuision ), t&de of practice for prestressed concrete (Jrsf rerki~ I- 6
  • 8. 0.30 0.35 040 045 0.50 0.60 0 WATER-CEMENT RATIO Fm. 1 GENERALISED RELATION BETWEEN FREEWATER-CEMENT RATIO AND COMPRESSIVESTREN&H OF CONCRETE 3.1.1 Alternately, the preliminary free water-cement ratio (by mass ) corresponding to the target average strength ,may be selected from the relationships shown in Fig. 2 using the curve corresponding to the 28 days cement strength to be used for the purpose. NOTE -The method described in A pendix B involving determination of com- pressive strength of concrete cubes cureB by accelerated method, may be uaed for rapid estimation of free water-cement ratio. 3.1.2 The free water-cement ratio selected according to 3.1 or 3.1.1 should be checked against the limiting water-cemeat ratio for the require- ments of durability, and the iowcr of the two values adopted. 7
  • 9. I 0.30 0.35 0-m O.&S om 045 0.60 0.65 WATER-CEMENT RATIO MY ~m&of cnrmt, Aucsrsfh 40 a : 4&v-1968 TMod d = 31*9-36.8 N/ntm~ ( 325-515tgpma ) B= 36.8-41.7 .N/mtri* ( 3’B425 kg/~&) C- 4J*7-466 N/mm8 ( 425-475 kg/cd J 9 - G,EJ15 N/rnmr ( 4%!i& kg~czn~) E = 51*5-56.4 N/md ( &?5&54/.zd ) F - %X-61*3 N/mm% ( 575-625 kgjcmr )
  • 10. IS I 10262 - 1982 3.2 astirnation of Air Content -Approximate amount of entrapped air to be expected in normal ( non-air-entrained ) concrete is given in Table 3. TABLE 3 APPROXIMATE AIR CONTENT NOMINAL MAXIMUX SIZE ENTRAPPPDAIR,A~PEXCENTAOE OF AQQREQATE OB VOLuMEQFCO?UXETE mm 10 3.0 20 2.0 40 1.0 3.3 Selection of Water Content and Pine to Total Aggregate Ratio 3.3.1 For the desired workability, the quantity of mixing water per unit volume of concrete and the ratio of fine aggregate to total aggregate by absolute volume are to be estimated from Tables 4 or 3 as applicable, depending upon the nominal maximum size and type of aggregates. TABLE 4 APPROXIMATE SAND AND WATER CONTENTS PER CUBIC METRE OF CONCRETE FOR GRADES UPTO M 35 NOMINAL MAXI~IUM WATERCONTENT*,PER SANI) As hIICRNT Or SIZEOF AQDREQATE CUBIC METIIP: OB CO~CIIETE TO'I'ALinc1cvonwX BY mm kg VOLUME ABSOI~U~FIX 10 208 40 20 186 35 40 I65 30 *Water content corresponding to saturated surface dry aggregate. TABLE 5 APPROXIMATE SAND AND WATER CONTENTS PER CUBIC METRE OF CONCRETE FOR GRADES ABOVE M 35 ( Clanscs 3.3.1, 3.3.3,3.3.4 and Table 6 ) NOMINAL MAXK+UJM WATERCONTENT', PEP. SAND AB PERCENTOF SIZEOFAQQREQATE CUBIC METREOFCONCRETE TOTALAOGREQATEBY mm k ABSOLUTE VOLUME 10 200 28 20 180 25 *Water content corresponding to saturared surface dry aggregate.
  • 11. IS : 10262 - 1982 3.3.2 ‘I’ablc .I, is to be used fc.rr concretes grade up to M 35 and is Lvsed on the f’ollowin~ conditions: a) Crushed ( angular) coarse aggregate, conforming to IS : 383- 1970*, b) Fine aggregate consisting of natural sand conforming to grading zone 11 of Table 4 of IS : 383-1970*, 4 Water-cement ratio of 0 6 ( by mass ), and d) Workability correspondin g to compacting factor of 0.80. 3.3.3 Table 5 is to be used for concretes of grades above M 35 and is based on the following conditions: a) Crushed ( angular ) coarse aggregate conforming to IS : 383- 1970*, b) Fine aggregate consisting of natural sand conforming to grading zone II of Table 4 of IS : 383-lQiU*, c) Water-cement ratio of 0 35 ( by mass ), and d) Workability corresponding to compacting factor of 0.80. 3.3.4 For other conditions of workability, water-cement ratio, grading of fine aggregate, and for rounded aggregates, cet tain adjustments in the quantity of mixing water and fine to total aggregate ratio given in Tables 4 and 5 are to be made, according to Table 6. NOTE - Aggregates should be used in saturated surface dry ( SSD ) condition. If otherwise, when computing the requirement of mixing water, allowance shall be made for the free ( surface ) moisture contributed by the fine and coarse aggregates. The amount of mixing watt=r obtnincd from Tables 4 and 5 shall be reduced by an amount equal to the free moisture contributed by the coarse and fine aggregates. On the other hand, if the aggregates are dry, the amount of mixing water should be increased by an amount equal to the moisture likely to be absorbed by the aggre- gates. The surface water and percent watrr absorption of aggregates shall be deter- mined according to IS : 2386 ( Part III )-19631. 3.4 Calculation of Cement Content - The cement content per unit volume of concrete may be calculatrd from the free water-cement ratio ( see 3.1 and 3.1.1 ) and the quantity of water per unit volume of concrete ( scle 3.3.1 ). The cement content so calculated shall be checked against the minimum cement content for the requirements of durability and the greater of the two values adopted YSpecification for coarse and fine aggregates from natural sources for concrete ( second revision ) . +Methods of test for aggregates for concrete : Part III Specific gravity, density, voids, absorption and bulking.
  • 12. lS:10262- 1982 c,TABLE 6 ADJUSTMENT OF VALUES IN WATER CONTENT AND SAND PERCENTAGE FOR OTHER CONDITIONS ( Clauses 3.3.4 and 4.1 ) CHANGE IN CONDITION STIPULATED ADJUSTMENT REQUIRED IN FOR TABLES~ AND 5 ~--_--_----h_---__-__-~ Water Content Percent, Sand in Total Aggregate (1) (2) (3) For sand conforming to grading 0 + 1.5 percent for Zone I Zone I, Zone III or Zone IV 01 - l-5 percent for Zone III Table 4 of IS : 383-1970* - 3.0 percent for Zone IV Increase or decrease in the value of rfr 3 percent 0 compacting factor by 0.1 Each 0.05 increase or decrease in 0 f 1 percent free water-cement ratio For rounded aggregate - 15 kg/m3 - 7 percent *Specification for coarse and fine aggregates from natural sources for concrete ( second ii?vision ). 3.5 Calculation of Aggregate Content 3.5.1 With the quantities of water and cement per unit volume of con- crete and the ratio of fine to total aggregate already determined, the total aggregate content per unit volume of concrete may be calculated from the following equations: where V = absolute volume of fresh concrete, which is equal to gross volume ( ms ) minus the volume of entrapped’ air, - w= mass of water ( kg ) per ms of concrete, C= mass of cement ( kg ) per ma of concrete, so- specific gravity of cement, P = ratio of fine aggregate to total aggregate by absolute volume, f 89 Ca a total masses of fine aggregate and coarse aggregate ( kg ) per ms of concrete respectively, and Siarsea - specific gravities of saturated surface dry fine aggregate and coarse aggregate respectively. 11
  • 13. IS : 10262 - 1982 3.6 Combination of Different Coarse Aggregate Fractions -;,The coarse aggregate used should conform to IS : 383-1970*. Coarse aggre- gates of different sizes should be combined in suitable proportions so as to result in an overall grading conforming to Table 2 of IS : 383-1950* for the particular nominal maximum size of aggregate. 3.7 Calculation of Batch Masses - The masses of the various ingredients for concrete of a particular batch size may be calculated. 3.8 An illustrative example of concrete mix design is given in Appendix C. 4. TRIAL MIXES 4.1 The calculated mix proportions shall be checked by means of trial batches. Quantities of materials worked out in accordance with 3.1 to 3.7 shall comprise Trial Mix No. 1. The quantity of materials for each trial shall be sufficient for at least three 150 mm size cube concrete specimens and concrete required to carry out workability test according to IS : 1199- 19597. Workability of the Trial Mix No. 1 shall be measured. The mix shall be carefully observed for freedom from segregation and bleeding and its finishing properties. If the measured workability of Trial Mix No. 1 is different from the stipulated value, the water content shall be adjusted according to Table 6 corresponding to the required change in compacting factor. With this adjusted water content, the mix proportions shall be recalculated keeping the free water-cement ratio at the pre-selected value which will comprise Trial Mix No. 2. In addition, two more Trial Mixes No. 3 and 4 shall be made with the water content same as Trial Mix No. 2 and varying the free water cement ratio by f 10 percent of the pre-selected value. For these two additional Trial Mixes No. 3 and 4, the mix propor- tions are to be recalculated for the altered condition of free water-cement ratio with suitable adjustments in accordance with Table 6. The procedure for trial mixes is explained by an illustrative example in Appendix D, where the starting mix is arrived at according to 3. Mix No. 2 to 4 normally provides sufficient information, including the relation- ship between compressive strength and water-cement ratio, from which the mix proportions for field trials may be arrived at. Using the relation- ship so obtained between the compressive strength and water-cement ratio, any change needed in the water-cement ratio to get the required target compressive strength may be easily obtained. The concrete mix proportions shall, however, be recalculated for this changed water-cement ratio, taking *Specification for coarse and fine aggregates from natural sources for concrete ( iwond revision ). tMethods of sampling and analyak of concrete. 12
  • 14. fS t 10262 -1982 the water content same as that determined in Trial Mix No. 2. If the size and special requirement of the work so warrant, the trial may be extended to cover larger ranges of mix proportions as well as othrr vari- ables, such as alternative sources of aggregates, maximum sizes and grading of aggregates, and different types and brands of cements. APPENDIX A ( Note Below Table 1 ) DEGREE OF QUALITY CONTROL EXPECTED UNDER DIFFERENT SITE CONDITIONS Degree of Control Conditions of Production Very good Fresh cement from single source and regular tests, weigh- batching of all materials, aggregates supplied in single sizes, control of aggregate grading and moisture content, control of water added, frequent supervision, regular workabil,ity and strength tests, and field laboratory facilities. Good Carefully stored cement and periodic tests, weigh- batching of all materials, controlled water, graded aggregate supplied, occasional grading and moisture tests, periodic check of workability and strength, intermittent supervision, and experienced workers. . Fair Proper storage of cement, volume batching of all aggre- gates allowing for bulking of sand, weigh-batching of cement, water content controlled by inspection of mix, and occasional supervision and tests.
  • 15. IS I 10262 - 1982 APPENDIX B ( Clawe 3.1.1 ) METHOD OF RAPID ESTIMATION OF WATER- CEMENT RATIO B-l. Use of Fig. 2 will necessitate testing of the cement for its 28 day com- pressive strength according to IS : 4031-1968* and another 28 days are needed to obtain the compressive strength of concrete according to the trial mixes. As an alternative, a rapid method of concrete mix design which will take only 3 days for trials is described in B-2. The procedure is based on the use of accelerated curing ( boiling water ) method for deter- mination of compressive strength of concrete according to IS : 9013-19787. B-2. PROCEDURE B-2.1 Determine the accelerated strength ( boiling water method ) of a ‘reference ’ concrete mix having water-cement ratio c 0.35 and work- ability ( compacting factor ) c 0.80 with the cement proposed to be used, on 150 mm cube specimens, The nominal maximum size of aggregate of the c reference ’ concrete shall be 10 mm and fine aggregate used shail coti- form to Zone II of Table 4 of IS : 383-1970f. B-2.2 Corresponding to this accelerated strength, determine the water- cement ratio for the required target strength of the concrete mix from Fig. 3. B-2.3 Work out the remaining mix proportions according to 3.2 to 3.7 and check the workability of the trial mix. B-2.4 Determine the accelerated compressive strength of the trial mix ( boiling water method ) and estimate the 28 day compressive strength with the help of correlations between .accelerated and 28 day strengths of concrete, of the type of Fig. 2 of IS : 9013-1978t. -- *Methods of physical tests for hydraulic cement. TMethods of making, curing and determining compressive strength of accelerated- axed concrete test specimens. SSpecificatioo for coarse and fine aggregates from natural sources for concrete ( sscond rmisim ) . 14
  • 16. 18-: 10262- 1982 0.30 0.35 O-40 0.45 0.50 0*55 O-60 0. i WATER-CEMENT AAllC Accelerated Strength ( Tested According to IS : 9013-1978 ) of Reference Mix A = 12*3-15.2 N/mmS ( 125.155 kg/cmS ) B = 15.2-18-l N/mti ( 155-185 kg/cm* ) C = 18.1-21-l N/mmS ( 185-215 kg/cmS ) D = 21.1-24-O N/mmS ( 215 245 kg/cm¶ ) E = 2&O-27*0 N/mms ( 245-275 kgjcmS ) F = 27-O-29.9 N/mmS ( 275-305 kg/cmS ) FIG. 3RELATXON BETWEEN FREE WATER-CEMENT RATIO AND COMPRESSIVESTRENGTH CONCRETE OF FORDIFFERENTCEMENT STRXNQTHS DETERMINED REFERENCE ON CONCKBTEMIXES ( ACC;TJX.RATED TEST-BOILINGWATER METUOD ) 15
  • 17. KS : 16262 - l!MJ2 APPENDIX C ( Clause 3.8 ) ILLUSTRATIVE EXAMPLE ON CONCRETE MIX DESIGN C-O. An example illustrating the mix design for a concrete of M 20 grade is given below: C-l. DESIGN STIPULATIONS 4 Characteristic compressive strength requi- 20 N/mms red in the field at 28 days b) Maximum size of aggregate 20 mm ( angular) Cl Degree of workability 0.90 compacting factor d) Degree of quality control Good e) Type of exposure Mild C-2. TEST DATA FOR MATERIALS a) Cement used -ordinary Portland cement satisfying the requirements of IS : 269-1976* b) Specific gravity of cement 3.15 c) Specific gravity 1) Coarse aggregate 2.60 2) Fine aggregate 2.60 d) Water absorption 1) Coarse aggregate 0.5 percent 2) Fine aggregate 1 *Opercent e) Free ( surface ) moisture 1) Coarse aggregate Nil ( absorbed moisture also nil ) 2) Fine aggregate 2.0 percent f) Sieve analysis 1) Coarse aggregate #Specjfication for ordinary and low heat Portland cement ( third reoision )4 16
  • 18. IS t 10262- 1982 IS Sieve Analvris of Coarse Percentage of D$rent Remark Sizes Agpegute Fraction Fractions mm ( Percent Passing ) c------- h-_----_~ I II I II Combined 60 per- 40 per- 100 percent cent cent 20 100 100 60 40 100 Conforming 10 0 71.20 0 28.5 28.5 to Table 2 4.75 9.40 3.7 3’7 of IS : 383- 2.36 0 1970* 2) Fine Aggregate IS Sieve Sizes Fine Aggregate Remark ( Percent Passing ) 4.75 mm 100 Conforming to grading Zone III of Table 4 of IS : 383- 1970* 2.36 mm 100 1.18 mm 93 600 micron 60 300 micron 12 150 micron 2 C-3. TARGET MEAN STRENGTH OF CONCRETE C-3.1 For a tolerance factor of 1.65 and using Table 1, the target mean strength for the specified characteristic cube strength is 20 + 4.6 x 1.65 - 27.6 N/mm:. C-4. SELECTION OF WATER CEMENT RATIO C-4.1 From Fig 1, the free water-cement ratio required for the target mean strength of 27.6 N/mm* is 0.50. This is lower than the maximum value of 0.65 prescribed for ‘ Mild ’ exposure in Appendix A of IS : 456- 1978t. C-5. SELECTION OF WATER AND SAND CONTENT C-5.1 From Table 4, for 20 mm nominal maximum size aggregate and sand conforming to grading Zone II, water content per cubic metre of concrete = 186 kg and sand content as percentage of total aggregate by absolute volume = 35 percent. *Specification for coarse and fine aggregatea from natural sources for concrete ( secondrcvisivn ) . Wade of practice for plain ad reinforced conctete ( tid revSen ). 17
  • 19. IS I 10262- 1982 For change in values in water-cement ratio, compacting factor and sand belonging to Zone III, the following adjustment is required: Change in Condition Adjustment Required in ( RPf Table 6 ) r--__---h--__---_-~ Water Content Percentage Percent Sand in Total Aggregate For decrease in water-cement ratio 0 - 2.0 by (0.60 - 0.50 ) that is 0.1 For increase in compacting factor f3 0 ( O-9 - 0.8 ) that is 0.10 For sand conforming to Zone III of 0 - 1.5 Table 4 of IS : 383-1970 Total + 3 percent - 3.5 Therefore, required sand content as percentage of total aggregate by absolute volume - 35 - 3.5 = 31.5 percent 186 x 3 Required water content = 186 + loo- = 106 + 5.58 = 191.6 l/ms C-6. DETERMINATION OF CEMENT CONTENT Water cement ratio = 0.50 Water = 191.6 1 191.6 Cement = -- 5 383 kglms 0.50 This cement content is adequate for mild exposure condition, accor- ding to Appendix A of IS : 456-1978*. C-7. DETERMINATION OF COARSE AND FINE AGGREGATE CONTENT C-7.1 From Table 3, for the specified maximum size of aggregate of 20 mm, the amount of entrapped air in the wet concrete is 2 percent. ‘Taking this into account and applying equations from 3.5.1, and 0.98 ms pi 191.6 + $ + A. “> x -!- 0.683 2.60 1000 orfa = 546 kg/ms, and c, = 1 187 kg/ma ‘Code of practice for.plain and reinforced concrete (third mision ). 18
  • 20. IS : 10262 - 1982 The mix proportion then becomes: Water Cement Fine Aggregate Coarse Aggregate 191.6 1 383 kg 546 kg 1187 kg or 0.50 1 1.42 3.09 C-S. ACTUAL QUANTITIES REQUIRED FOR THE MIX PER BAG OF CEMENT C-8.1 The mix is 0.50 : 1 : 1.42 : 3.09 ( by mass ). For 50 kg of cement, the quantity of materials are worked out as below: a) Cement = 50 kg b) Sand = 710kg c) Coarse aggregate = 154.5 kg ( Fraction I = 92.7 kg, fraction II c 61.8 kg ) d) Water 1) For water-cement ratio of 0.50 quantity = 25.0 litres of water 2) Extra quantity of water to be added for = ( + )0*77 1 absorption in case of coarse aggre- gate, at 0.5 percent by mass 3) Quantity of water to be deducted for = ( - ) 1.42 1 free moisture present in sand, at 2 per- cent by mass 4) Actual quantity of water to be added = 25.0 + 0.77 - 1.42 = 24.35 1 e) Actual quantity of sand required after = 71 *O + 1.42 allowing for mass of free moisture - 72.42 kg f) Actual quantity of coarse aggregate required: 1) Fraction I - 92.7 - 0.46 = 92.24 kg 2) Fraction II = 61.8 - 0.3 1 = 61.49 kg Therefore, the actual quantities of different constituents required for the mix are: Water : 24.35 kg Cement : 50.00 kg Sand : 72*42 kg Coarse aggregate: Fraction I c 92.24 kg Fraction II = 61.49 kg 19
  • 21. ISr10262.1982 APPENDIX D ( Clause 4.1 ) DETAILS OF TRIAL MIX D-I. A typical test programme to establish concrete making properties of materials obtained from the site of construction by means of laboratory trials is given below: Mix No. 1 ( derived according to procedure given in 3 ) consists of the calculated hatch quantities required per ms of concrete. Since in actual trial, the mix did not have the desired workability of 0.90 in terms of compacting factor, and the mix was undersanded with 31 5 percent sand, adjustments in water and sand contents have been made in subsequent Mix No. 2. Mix No. 3 and 4 have higher and lower water-cement ratio than Mix No. 2 ( by -& 10 percent ), but the water content is held constant. Details of the four trial mixes and observations on the mixes are given in Table 7. TABLE 7 TYPICAL TEST RESULTS OF TRIAL MIXES Mm QUANTITIES OB MATERIAB PEE CUBIO CONCRBTE CHARACTERIBTIOB No. METRE 0~ Concn~~~ _--)L--- p---m----- .-A ----------y Workability Visual 28-day ’ Cement Water Sand Coarse in Terms of Obser- Compress- Aggregate Type Compacting vation ive I-----? Factor fob!“,” Strength I II I (‘1 (2) (3) (4) (5) (6) (8) (9) kg 1 kg kg kg N/mm% 1. 383 191.6 i53Y5 712 475 0.80 under- ( W/C’ = 0.50 ) sanded percent ) 2. 394.6 197.3 564 687 458 0.9i Cohesive 28.8 ( W/C+ = 0.50 ) ( 33 percent ) 3. 358.7 197.3 591 688 459 0 90 Cohesive 26.0 ( W/C* = 0.55 ) ( 34 percent ) 4. 438.4 197.3 535 682 455 0.89 Cohesive 31.2 ( w/c* - 0.45 ) ( 32 percent ) *Water-cement ratio. 20
  • 22. IS:10262-1982 Costiwedfroti page 2 ) Concrete Subcommittee, BDC 2 : 2 Members Repesentin,o kRI c. R. ALIMCHANDANI Stup Consultants Lrd, Bomtay SHRI M. C. TANUON (Alternate ) D E P u T Y DIIUXT~I~, STANDARDS Research, Designs and Standards Organization (B&S) ( Ministry of Railways ), Lucknow ASSISTANT DIRECTOR, STAN~AI~DS ( M/C ) ( Alternate ) DIRECTOR Engineering Research Laboratories, Hyderabad DIRECTOR (C & MDD) Central Water Commission, New Delhi DEPUTY DIRECTOR ( C & MDD ) ( Alternate ) SHRI T. A. E. D’SA The Concrete Association of India, Bombay SHIU N. C. DUQQAL ( Alternate ) SHRI M. P. GAJAPATHY RAO Public Works and Housing Department, Bombay Ssxz V. K. GHANEEA~ Structural Engineering Research Centre (CSIR), Roorkee SHRI V. Ii. GUPTA Engineer-in-Chief’s Branch, Army Headquarters, New Delhi SHRI D. K. DINKAR ( Alternafe ) SARI J. S.. HINQO~ANI Associated Consulting Services, Bombay SEIRI A. P. REX~EDIOS(Alternate) SHRI P. J. JAGUS The Associated Cement Companies Ltd, Bombay SHIU M. I<. VJNAYA~A (Altcrnatc 1 SHRI K. c. KAnAMoilANnANr Engineers India Ltd, New Delhi SRRI N. K. G~PTA ( Alternate ) SllRI K. K. KIIANNA National Buildings Organization, Ntw Deihi SHRI K. S. SXINIVASAN (Alkmat~ ) SHRI G. K. MAJUMDAR Hindustan Prefab Ltd, New Delhi SIIRI hi. KUNDU ( AlterflUte) SURI P. V. NAIK The Hindustan Construction Co Ltd, Bombay SHRI V. M. MAD~E ( Alternate ) SHRI K. K. NAMBIAR In personal capacity ( ‘Ramonolq~a II First Crescent Park Roan, Gandhinogar, Adyar, Madras ) SURI Y. R. PnnLL Central Road Research Institute (CSIK), New Delhi SHRI M. R. CHATTERJEE ( Aifernote ) SARI A. S. PRASADA RAO StrugayJaingineering Research Centre (CSIR), DR S. S. RE~SI Cent;iador~,lding Research Institute ( CSIR ), Snar B. S. GUPTA ( Alternate ) SIIRI G. P. SAIIA Gammon India Ltd, Bombay SHR~ S. SEET~A~AM.~~ Roads Wing, Ministry of Shipping and Transport Slrnx PRAFU~.LA KUMAR ( Alternate ) SUPENINTEN~IN~EN~INEER Central Public Works Department, New Delhi ( DESIGNS ) EXECUTIVE ENQINEER DR H (,“~~~pNE”d,b~~~~lt~~t~ ) Cement Research Institute of India, New Delhi Drs di. K. MIJLLICX { Alternate ) 21
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