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Frank Mohn Services AS                                                                                                                                                                                                               No. 13 – 1995


Service Bulletin                                                                                                                         Keep you up to date with the latest news from Frank Mohn Services AS




Framo Submerged Cargo Pump



                                                         Purging Routine
                                                         New routine for distribution and filing

                                                                                                                                          ✔ Purge the pump’s cofferdam regulary.

                                                                                                                                          ✔ Log and evaluate the purging result.

                                                                                                                                          ✔ A clean and open cofferdam gives
                                                                                                                                                       trouble free cargo pumping.

                                                                                                                                          ✔ The ship’s staff on board have the
                                                                                                                                                       primary responsibility for purging and
                                                                                                                                                       necessary action to be taken,
                                                                                                                                                       – knowing the actual operation and
                                                                                                                                                       running conditions.

                                                                                                                                          ✔ If in doubt please contact FMS AS for
                                                                                                                                                       advise, and a quick answer will be
                                                                                                                                                       returned.

                                                                                                                                          ✔ Send the purging form to Shipowner
                                                                                                                                                       and Framo for control and filing.
                                                                                                                                                       According to new routines from 1995,
                                                                                                                                                       they will normally not be answered by
                                                                                                                                                       Framo if not especially requested.




                                                                                  PURGING ROUTINE FOR FRAMO SUBMERGED CARGO PUMPS
                                        SHIP NAME:__________________________________                                   VOYAGE NO.: __________________________________
   NOTE:                                                                                                                                                                                     Electronic copy: purging@framo.no
                                                                                                                                                                                             If paper copy: Frank Mohn Services AS
   In "Result" column:                                                                        PURGING               INTERVALS                                                                Ship owner: Electronic/ Paper copy
   H = hydr. oil
   C = cargo
   W= water condensate                                             A                                               B                               C                        D
                                                                                                                                                                                                    For long voyages with
   In "Open cofferdam" column:                                                                                                                                                                        "no leakage at A"
   Yes = air or liquid coming through           Shortly                         1-2 days                If no leakage at A go to C.             Shortly                    Shortly
                                                                                                                                                                                                 purge at least every fortnight.
   No = Blocked cofferdam                   before loading                    after loading         If leakage at A purge this pump        before unloading           after unloading
                                                                                                                 every day
   Tank               Cargo              Date   Result   Open          Date     Result   Open      Date Result       Open Average        Date   Result   Open      Date   Result   Open               State action taken,
   No.                                                   coffer-                         coffer-                     coffer-    result                   coffer-                   coffer-          new parts installed, etc.
                                                          dam                             dam                         dam                                 dam                       dam
General

Purging of the cofferdam is one of the most important operations to be done when
operating a submerged Framo Cargo Pump. This is because the only way to check the
pump’s seals, and thus the conditions of the pumps, is by purging possible leakages in the
cofferdam. lf this is done and necessary action in case of large leakages is taken, trouble-
free operation of the cargopump is obtained.

Purging routine on board

The pump’s cofferdam must be purged regularly according to Framo instruction highlighted
in service manual 1000.010 GB00. (Rev. 1995).

The primary responsibility for purging has to be with the ship’s staff on board.

The reasons for this are that correct operation and correct preventative maintenance can
only be carried out on board, in the daily life of the ship.

lf the purging result indicates that action must be taken - the necessary step must be done
on board by the ship’s staff without any delay. lf requested, Framo can of course assist in
any way necessary.

From 1995 - New routine for distribution and filing

To get a quicker response in case the ship’s staff need information/advise from Framo,
they shall according to the new routine from 1995 contact us by telefax or e-mail. Use tele-
fax no. +47 55 99 93 82, or e-mail service@framo.no, and the ship will receive a quick
answer from Frank Mohn Services AS.
Alternatively call +47 55 99 92 00 or after office hours +47 90 99 00 06.

The standard purging routine form will normally not be answered by Framo anymore but
will be controlled and filed by Framo as a part of our service record for the ship.

So finally - good luck with your Framo Cargo Pumps. Do the purging regularly and send
copies of the purging form to both Shipowner and to Framo.
PURGIN G ROUTIN E FOR FRAMO SUBMERGED CARGO PUMPS

                                     SHIP NAME:__________________________________                                                                                                                 VOYAGE NO.: __________________________________
NOTE:                                                                                                                                                                                                                                                                                                                                                                                                                        Electronic copy: purging@framo.no
In "Result" column:                                                                                                                                                                                                                                                                                                                                                                                                          If paper copy: Frank Mohn Services AS
                                                                                                           PURGING                                                                            INTERVALS                                                                                                                                                                                                                      Ship owner: Electronic/ Paper copy
H = hydr. oil
C = cargo
W= water condensate                                             A                                                                                                                             B                                                                              C                                                                                                  D
                                                                                                                                                                                                                                                                                                                                                                                                                                       For long voyages with
In "Open cofferdam" column:
                                             Shortly                         1-2 days                                                  If no leakage at A go to C.                                                                                                    Shortly                                                         Shortly                                                                                            "no leakage at A"
Yes = air or liquid coming through                                                                                                                                                                                                                                                                                                                                                                                                  purge at least every fortnight.
No = Blocked cofferdam                   before loading                    after loading                                           If leakage at A purge this pump                                                                                               before unloading                                                after unloading
                                                                                                                                                every day
Tank               Cargo              Date   Result   Open          Date     Result   Open                                        Date Result       Open Average                                                                                               Date   Result                                       Open       Date                                  Result          Open                                                    State action taken,
No.                                                   coffer-                         coffer-                                                       coffer-    result                                                                                                                                              coffer-                                                          coffer-                                               new parts installed, etc.
                                                       dam                             dam                                                           dam                                                                                                                                                            dam                                                              dam




                                                                                                                                                                                                                                                                          exhaust trap




                                                                                         free cargo pumping
                                                                                                                                                                                                                                                                                                                                                                                                                              REMEMBER:




                                                                                                                                              cofferdam never is blocked
                                                                                                                                                                                                         possible water condensation regularly
                                                                                                                                                                                                                                                                                                                                                                                    - Purge the pump’s cofferdam regularly



                                                                                                                                                                                                                                                                                                                                     - Purging medium can be air or inert gas




                                                                                       - Clean and open cofferdam gives trouble
                                                                                                                                                                                                                                                                          and that purging medium is coming out of the




                                                                                                                                            - Make sure that the drain hole from the pump’s
                                                                                                                                                                                                       - If air is used as purging medium, drain airline for
                                                                                                                                                                                                                                                                        - Make sure that the cargo pump’s cofferdam is open




Signed by:            Chief Officer                                                                                               Chief Engineer                                                                                                                                                                              Pumpman
Frank Mohn Services AS
Head office: Frank Mohn AS, P.O. Box 98 Slåtthaug, 5851 Bergen, Norway, Phone: + 47 55 99 90 00, Telefax: + 47 55 99 93 80
Frank Mohn Flatøy AS, Flatøy, 5918 Frekhaug, Norway, Phone: + 47 55 99 94 00, Telefax: + 47 55 99 95 81
Frank Mohn Fusa AS, P.O. Box 10, 5641 Fusa, Norway, Phone: + 47 55 99 96 00, Telefax: + 47 55 99 97 80
Frank Mohn Services AS, P.O. Box 44 Slåtthaug, 5851 Bergen, Norway, Phone: + 47 55 99 92 00, Telefax: + 47 55 99 93 82
Framo Engineering AS, P.O. Box 174 Sandsli, 5862 Bergen, Norway, Phone: + 47 55 92 88 00, Telefax: + 47 55 92 89 00
Frank Mohn Nederland BV, Edisonweg 18, P.O. Box 305, 3200 AH Spijkenisse, The Netherlands, Phone: + 31 181 619311, Telefax: + 31 181 611193
Frank Mohn Houston Inc, 1802 West D Street, La Porte, Texas 77571-4601, USA, Phone: + 1 281 471 7920 , Telefax: + 1 281 842 5450
Frank Mohn Singapore Pte Ltd, 17 Tuas View Circuit, Singapore 637575, Phone: + 65 6210 2400, Telefax: + 65 6210 2401
Frank Mohn AS Sweden Office, Askims Industriväg 1A, 43634 Askim, Sweden, Phone: + 46 31 682085, Telefax: + 46 31 681048
Frank Mohn Nippon K.K., City-haz Chojamachi Building 6 - 3, Chojamachi 2-chome, Naka-ku, Yokohama 231-0033, Japan, Phone: + 81 45 253 7155, Telefax: + 81 45 253 7188
Frank Mohn Korea Office, Rm. 309, Yachting Center Bldg., 1393, Woo-1 Dong, Haeundai-Ku, Pusan, Korea, Phone: + 82 51 743 6942, Telefax: + 82 51 743 6944
Frank Mohn China Ltd, Unit 1008 Pine City, 8 Dong An Road, Shanghai 200032, China, Phone: +86 21 6443 8845, Telefax: +86 21 6443 8846
Frank Mohn do Brasil Ltda, Av. Presidente Vargas, 463 - 19° Andar, Rio de Janeiro – CEP 20071-003, Brazil, Phone: + 55 21 2507 7898, Telefax: + 55 21 2507 7888
                                                                                                                                                                        BODONI HUS – 6347
Framo                                                       No. 1000-0010-4
                                                           Rev. I 08Jun04/AGAa


Submerged Cargo Pumps



Purging Instruction




    CONTENTS
    1   How to purge the cofferdam

    2   Purging intervals – logging of purging result

    3   Evaluation of the purging result

    4   Trouble shooting

    5   Precautions to be taken when handling special types of cargoes

    6   Example of purging form
No.           1000-0010-4
                               Framo Submerged Cargo Pumps                               Date/Sign.:   14Jan77/
                                  PURGING INSTRUCTION                                    Page:         2 of 8
                                                                                         Rev. I:       08Jun04/AGAa


                                                  This procedure describes purging of submerged cargo pumps
                         CLOSED
                                                  with «dry» cofferdam. (For submerged cargo pumps with
    Vent. line                                    liquid filled cofferdam, refer to instruction 1000-0102-4.)

                 CLOSED                           The cargo pump cofferdam is essential for segregation of the
                                   CLOSED         pump hydraulic section from the cargo – and for seal
CLOSED                                            monitoring. Purging to be carried out at regular intervals for
      Drain valve                                 the purpose of:
                                                  - Leakage rate detection
                                                  - Condition monitoring of the shaft seal system
                                                  - Avoid that leakages are blocking the cofferdam

                                        Purging
                 Flexible hose with
                                        medium
                 snap-on coupling                 1 HOW TO PURGE THE COFFERDAM
                                                  CAUTION:
 Cofferdam purging connection                     Exhaust gas and liquid may be hazardous.
 Purging medium supply                            Wear safety gear and avoid contact with drain from exhaust
                                                  trap and venting line.
     Relief valve

Exhaust trap                                      Preparation:
                                                  1)   Place a suitable container underneath the exhaust trap to
                                                       collect the leakage.
                                                  2)   Check that drain valve at bottom of exhaust trap is not
                                                       blocked.
Exhaust gas                                       3)   Drain the purging medium supply line for condensed
                                                       water.
Container to
collect the leakage
                                                  4)   Connect purging hose (max. supply pressure 7 bar).

                                                  Purging:
                                                  5)   Start the purging by opening the valve at purging medium
        Cofferdam                                      supply line.
        check pipe
                                                  Note!
                                                  A relief valve is fitted at cofferdam purging connection. This is
                                                  set at 3-3,5 bar to limit the purging pressure for protection of
                                                  the pump seals. A small leakage from the relief valve is
                                                  normal when liquid is purged from cofferdam. The valve will
                                                  also open if the cofferdam is blocked.
                                                  6)   Check that exhaust gas is coming out of the exhaust trap
                                                       vent line (to verify that cofferdam is open).
                                                  CAUTION! Exhaust gas and liquid – watch out !

                                                  7)   Purge cofferdam in several sequences if required.
                                                       Drain exhaust trap between each sequence.
                                                  8)   Disconnect purging hose.
                                                  9)   Close exhaust trap drain valve.
                                                  10) Log the amount of leakage, -evaluate the result.

                                                  Note! For handling special cargoes, ref. chapter 5.
                          Fig. 1
No.           1000-0010-4
                      Framo Submerged Cargo Pumps                             Date/Sign.:   14Jan77/
                         PURGING INSTRUCTION                                  Page:         3 of 8
                                                                              Rev. I:       08Jun04/AGAa


2 PURGING INTERVALS, - LOGGING OF PURGING RESULT

        LOADING                                VOYAGE                                DISCHARGE
1.   Shortly before         1.   1-2 days after loading.                      1.   Shortly before
     loading.                                                                      discharging.
                            2.   If no leakage at step 1, purge every      2.      Shortly after
                                 fortnight.                                        discharging.
                            3.   If leakage is detected at step 1, or at a
                                 later stage during the voyage, purge this
                                 pump every day.
                            4.   If pumps are used for cargo circulation
                                 during the voyage, the cofferdam must be
                                 purged before start and after stop.

Note! Neglecting of purging can result in a blocked cofferdam and lack of leakage control.

The purging form should be filled in with the results from every purging operation. Each horizontal line
in the form represents one cargo in one tank from loading till discharging. If a ship loads and
discharges some tanks more frequently than other, an extra form should be filled in for those tanks.




                                   Example of FRAMO purging form

Filled in purging form to be sent to Shipowner and to Framo(purging@framo.no).
(Green copy for the ship, red copy for the Shipowner and white copy for Framo.)

Ship’s crew to evaluate the purging results and to take necessary action – however in case the
ship’s crew needs advice, contact a Framo Service Station.
No.           1000-0010-4
                      Framo Submerged Cargo Pumps                           Date/Sign.:   14Jan77/
                         PURGING INSTRUCTION                                Page:         4 of 8
                                                                            Rev. I:       08Jun04/AGAa



3 EVALUATION OF THE PURGING RESULT

3.1 Cargo leakage                                       3.2 Hydraulic oil leakage
A small leakage rate of up to about 0.5 l/day           Hydraulic oil in the cofferdam normally
(and higher with light cargoes) during pump             indicates shaft seal leakage, but might come
operation is normal.                                    from flange face seals in pipe stack/ pump
                                                        head or damage in the pipe stack/pump head.
Acceptable leakage rate depends on the type of
cargo and possible consequences in case of              A small leakage rate into the cofferdam up to
leakage.                                                about 10 ml/h (0.25 l/day) from the
  - Risk for clogging of pump cofferdam                 mechanical oil seal or lip seal during pump
Cargoes like naphtha, condensate etc.                   operation is normal. For short periods of time,
penetrates the shaft seals more easily than             higher leakage peaks can occur.
lubricating oils, vegetable oils and other viscous
cargoes.                                                If the leakage rate is increasing above
It is therefore recommended to carefully monitor        acceptable level, the pump must be purged a
the leakage rate over a period of time,                 couple of times daily, and inspected as soon
preferable with different type of cargoes.              as possible to find the reason for the leakage.
                                                        Intensify the purging if the leakage rate is
For critical cargoes, when the leakage rate is          increasing above the acceptable level. If this
about 2 litres/day or higher, the pump must be          is not keeping the leakage under control,
purged a couple of times daily and service              close the hydraulic service valve. Depending
(pressure test-repair) carried out at first             of the nature of the cargo consider to use the
opportunity.                                            portable pump to discharge the cargo.

Intensify the purging if the leakage rate is
exceeding acceptable limits. If this is not             3.3 Blocked cofferdam
sufficient to keep the leakage under control it         In general we do not recommend to operate
must, depending on the nature of the cargo, be          the cargo pump with blocked cofferdam.
considered to discharge the tank using the              For advice, depending of type of cargo etc.,
portable pump.                                          contact a Framo Service Station.

Cargo leakage to cofferdam normally indicates
shaft seal leakage. But the leakage might come
from flange connections or damage (cracks/pin
holes) in pump/pipe stack (ref. chapter 4,
Trouble shooting).

The development of a cargo leakage can be
monitored if purging is done according to
instructions. Thereby maintenance work can be
planned, and unexpected shut down due to
leakage can be avoided.


Note!    Always remember to pressure test the cofferdam with 3 bar to locate the le akage prior to any
         dismantling of the cargo pump.
No.           1000-0010-4
                          Framo Submerged Cargo Pumps                                   Date/Sign.:   14Jan77/
                             PURGING INSTRUCTION                                        Page:         5 of 8
                                                                                        Rev. I:       08Jun04/AGAa


4 TROUBLE SHOOTING
Warning: To prevent damage from hazardous cargoes, take necessary precautions, wear safety
         gear and avoid contact with spray/gases.

  Symptom:                          POSSIBLE REASON:               Remedy: *)
  Not possible to purge the         a) No or insufficient          a) Check valves, hose connections and purging
  cofferdam (no air, inert gas         purging medium supply          medium relief valve (open at approx. 3 bar).
  or liquid coming out of the
  check pipe when purging)          b) Blocked cofferdam           b) Check the exhaust trap and the piping on
                                       system                         deck for blockage. Open if possible.
  (See also chapter 1)
                                                                   b1) Disconnect check pipe from pump unit
                                    Note!                             (lower seal house) – watch out for possible
                                    In case steam is used in          pressurized liquid in cofferdam!!
                                    attempt to clear a blockage       By carefully purging check if the blockage is
                                    in pump cofferdam system          located in the check pipe or in the pump/
                                    pay special attention not to      pipe stack cofferdam.
                                    over pressurize the               Depending on the nature of the medium
                                    pump/pipe stack                   blocking the cofferdam system use steam or
                                                                      solvent to dissolve the blockage.
                                                                      Dismantling of pump might be required.

                                                                   Note! Pressure test pump after assembly.
 Cargo leakage to pump             General                         Pressure test pump cofferdam system at approx.
 cofferdam.                                                        3 bar.
                                   Note!                           Check for leakage – if required spray with soapy
 (See also chapter 1)
                                   Always pressure test pump       water to locate the leakage.
                                   prior to and after
                                   dismantling. This is required
                                   to locate possible leakage
                                   and to confirm no leakage
                                   upon completion of repair.

                                   a) Worn cargo seal              a) Replace cargo seal set.
                                      Note; If no leakage is          Also, carefully check ceramic sleeve for
                                      detected by pressure test       possible damage-wear.
                                      it is likely that the cargo
                                      leakage to cofferdam is
                                      caused by worn cargo
                                      seal. (the upper seal lip is
                                      sealing when pressurizing
                                      cofferdam).

                                   b) Leaking seal element in      b) Check for loose bolts and for pitting corrosion
                                      flange connection               in seal faces – in case of corrosion repair is
                                                                      required.
                                                                      When assemble,renew damaged seal
                                                                      element.

                                   c) Crack/pinhole in piping      c) Contact a Framo Service Station.

 *) Ref. instruction for maintenance and repair for actual pump.
No.           1000-0010-4
                          Framo Submerged Cargo Pumps                                  Date/Sign.:   14Jan77/
                             PURGING INSTRUCTION                                       Page:         6 of 8
                                                                                       Rev. I:       08Jun04/AGAa



  Symptom:                          Possible reason:               Remedy: *)
  Hydraulic oil leakage to         General                         Drain the pump return side prior to dismantling.
  pump cofferdam.                                                  Disconnect pump head/unit from pipe
                                                                   stack/casing.
  (See also chapter 1)
                                                                   Pressurize pump unit return side at approx 4 bar
                                                                   and check for leakage to cofferdam side.
                                                                   Pressure test pump pipe stack / casing at max 7
                                                                   bar on cofferdam side and check for leakage to
                                                                   return side.

                                   a) Leaking shaft seal           a)Replace shaft seal (replaced seal to be
                                                                     reconditioned if feasible)

                                   b) Leaking seal element in      b) Check sealing surface for possible damage –
                                      flange connection.              repair if damaged.
                                                                      When assemble, renew damaged seal
                                                                      element.

                                   c)Crack/pinhole in piping       c) Contact a Framo Service Station.

 *) Ref. instruction for maintenance and repair for actual pump.

Note!
Evaluate if changed parts as sleeves, mechanical seals etc. are possible to recondition.
Send these parts to a Framo Service Station and ask for an evaluation.
No.           1000-0010-4
                      Framo Submerged Cargo Pumps                                 Date/Sign.:   14Jan77/
                         PURGING INSTRUCTION                                      Page:         7 of 8
                                                                                  Rev. I:       08Jun04/AGAa



5 PRECAUTIONS TO BE TAKEN WHEN HANDLING SPECIAL TYPES OF
  CARGOES
The main rule is to have the cofferdam clean, dry and vented to atmosphere through the exhaust trap
vent line, in order to detect leakages easily. However, when handling certain groups of cargoes it may
be an advantage to fill the cofferdam with liquid to improve the seal lifetime and to avoid solidifying
cargo blocking the cofferdam. Recommended type of liquid to be filled into the cofferdam for some
groups of cargoes is given below.
This is a general advice, only experience can define which liquid gives the best result for the great
number of different types of cargoes.
Acid cargoes                                               Phenol, caustic soda etc.
After discharging and purging is finished, it              A circulation of hot water through the cofferdam
may be an advantage to circulate fresh                     can avoid clogging.
water through the cofferdam to remove all                  Note! Remember that some of these types of
residues after a leakage.                                          cargoes are very hazardous.

Polymerising cargoes. (TDI, MDI)                           Heated oil products (fuel oil, crude oil)
Fill cofferdam with dioctyl phthalate(DOP) to              Fill cofferdam with diesel oil/white spirit to keep
limit the risk of blocking the cofferdam.                  any leakage into cofferdam in liquid form. (This is
                                                           especially important after stripping and during
Crystallizing cargoes (molasses, etc.)                     tank cleaning.)
Fill cofferdam with fresh water. The
cofferdam may also be arranged with a
small water circulation.


                                                         Filling
                                                         To fill liquid in the cofferdam, disconnect the
                                                         exhaust trap piping from the pump top plate. Using
                                                         a suitable adapter, fill the liquid through the
                                                         cofferdam check pipe. Open the purging connection
                                                         to ventilate the cofferdam during filling. (Connect an
                                                         open female coupling or similar).

                                            Fig. 2
                                                         Circulation
                                                         A circulation of liquid through the cofferdam can
                                                         be arranged in the following way:
                                                         - Connect liquid supply to the purging connection.
                                                            The supply line must also be equipped with a
                                                            valve to regulate the liquid flow.
                                                         - Open drain valve on the exhaust trap, and
                                                            collect the return liquid here.

                                                         Note!
                                                         When filling or circulating liquid in the cofferdam,
                                                         it is important that the hydraulic oil return pressure
                                                         always is higher than the pressure in the cofferdam.
                                                         This is especially important on hydraulic systems
                                                         with non-pressurised return line.
                                                Fig. 3

Solidifying cargoes (in cargo tanks with heating coils)
To prevent the cargo to get solid (freeze) inside the suction well, circulate the cargo at intervals by
starting the cargo pump.
No.           1000-0010-4
            Framo Submerged Cargo Pumps   Date/Sign.:   14Jan77/
               PURGING INSTRUCTION        Page:         8 of 8
                                          Rev. I:       08Jun04/AGAa


6 EXAMPLE OF PURGING FORM

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13 Framo Submerged Cargo Pump Purging Routine

  • 1. Frank Mohn Services AS No. 13 – 1995 Service Bulletin Keep you up to date with the latest news from Frank Mohn Services AS Framo Submerged Cargo Pump Purging Routine New routine for distribution and filing ✔ Purge the pump’s cofferdam regulary. ✔ Log and evaluate the purging result. ✔ A clean and open cofferdam gives trouble free cargo pumping. ✔ The ship’s staff on board have the primary responsibility for purging and necessary action to be taken, – knowing the actual operation and running conditions. ✔ If in doubt please contact FMS AS for advise, and a quick answer will be returned. ✔ Send the purging form to Shipowner and Framo for control and filing. According to new routines from 1995, they will normally not be answered by Framo if not especially requested. PURGING ROUTINE FOR FRAMO SUBMERGED CARGO PUMPS SHIP NAME:__________________________________ VOYAGE NO.: __________________________________ NOTE: Electronic copy: purging@framo.no If paper copy: Frank Mohn Services AS In "Result" column: PURGING INTERVALS Ship owner: Electronic/ Paper copy H = hydr. oil C = cargo W= water condensate A B C D For long voyages with In "Open cofferdam" column: "no leakage at A" Yes = air or liquid coming through Shortly 1-2 days If no leakage at A go to C. Shortly Shortly purge at least every fortnight. No = Blocked cofferdam before loading after loading If leakage at A purge this pump before unloading after unloading every day Tank Cargo Date Result Open Date Result Open Date Result Open Average Date Result Open Date Result Open State action taken, No. coffer- coffer- coffer- result coffer- coffer- new parts installed, etc. dam dam dam dam dam
  • 2. General Purging of the cofferdam is one of the most important operations to be done when operating a submerged Framo Cargo Pump. This is because the only way to check the pump’s seals, and thus the conditions of the pumps, is by purging possible leakages in the cofferdam. lf this is done and necessary action in case of large leakages is taken, trouble- free operation of the cargopump is obtained. Purging routine on board The pump’s cofferdam must be purged regularly according to Framo instruction highlighted in service manual 1000.010 GB00. (Rev. 1995). The primary responsibility for purging has to be with the ship’s staff on board. The reasons for this are that correct operation and correct preventative maintenance can only be carried out on board, in the daily life of the ship. lf the purging result indicates that action must be taken - the necessary step must be done on board by the ship’s staff without any delay. lf requested, Framo can of course assist in any way necessary. From 1995 - New routine for distribution and filing To get a quicker response in case the ship’s staff need information/advise from Framo, they shall according to the new routine from 1995 contact us by telefax or e-mail. Use tele- fax no. +47 55 99 93 82, or e-mail service@framo.no, and the ship will receive a quick answer from Frank Mohn Services AS. Alternatively call +47 55 99 92 00 or after office hours +47 90 99 00 06. The standard purging routine form will normally not be answered by Framo anymore but will be controlled and filed by Framo as a part of our service record for the ship. So finally - good luck with your Framo Cargo Pumps. Do the purging regularly and send copies of the purging form to both Shipowner and to Framo.
  • 3. PURGIN G ROUTIN E FOR FRAMO SUBMERGED CARGO PUMPS SHIP NAME:__________________________________ VOYAGE NO.: __________________________________ NOTE: Electronic copy: purging@framo.no In "Result" column: If paper copy: Frank Mohn Services AS PURGING INTERVALS Ship owner: Electronic/ Paper copy H = hydr. oil C = cargo W= water condensate A B C D For long voyages with In "Open cofferdam" column: Shortly 1-2 days If no leakage at A go to C. Shortly Shortly "no leakage at A" Yes = air or liquid coming through purge at least every fortnight. No = Blocked cofferdam before loading after loading If leakage at A purge this pump before unloading after unloading every day Tank Cargo Date Result Open Date Result Open Date Result Open Average Date Result Open Date Result Open State action taken, No. coffer- coffer- coffer- result coffer- coffer- new parts installed, etc. dam dam dam dam dam exhaust trap free cargo pumping REMEMBER: cofferdam never is blocked possible water condensation regularly - Purge the pump’s cofferdam regularly - Purging medium can be air or inert gas - Clean and open cofferdam gives trouble and that purging medium is coming out of the - Make sure that the drain hole from the pump’s - If air is used as purging medium, drain airline for - Make sure that the cargo pump’s cofferdam is open Signed by: Chief Officer Chief Engineer Pumpman
  • 4. Frank Mohn Services AS Head office: Frank Mohn AS, P.O. Box 98 Slåtthaug, 5851 Bergen, Norway, Phone: + 47 55 99 90 00, Telefax: + 47 55 99 93 80 Frank Mohn Flatøy AS, Flatøy, 5918 Frekhaug, Norway, Phone: + 47 55 99 94 00, Telefax: + 47 55 99 95 81 Frank Mohn Fusa AS, P.O. Box 10, 5641 Fusa, Norway, Phone: + 47 55 99 96 00, Telefax: + 47 55 99 97 80 Frank Mohn Services AS, P.O. Box 44 Slåtthaug, 5851 Bergen, Norway, Phone: + 47 55 99 92 00, Telefax: + 47 55 99 93 82 Framo Engineering AS, P.O. Box 174 Sandsli, 5862 Bergen, Norway, Phone: + 47 55 92 88 00, Telefax: + 47 55 92 89 00 Frank Mohn Nederland BV, Edisonweg 18, P.O. Box 305, 3200 AH Spijkenisse, The Netherlands, Phone: + 31 181 619311, Telefax: + 31 181 611193 Frank Mohn Houston Inc, 1802 West D Street, La Porte, Texas 77571-4601, USA, Phone: + 1 281 471 7920 , Telefax: + 1 281 842 5450 Frank Mohn Singapore Pte Ltd, 17 Tuas View Circuit, Singapore 637575, Phone: + 65 6210 2400, Telefax: + 65 6210 2401 Frank Mohn AS Sweden Office, Askims Industriväg 1A, 43634 Askim, Sweden, Phone: + 46 31 682085, Telefax: + 46 31 681048 Frank Mohn Nippon K.K., City-haz Chojamachi Building 6 - 3, Chojamachi 2-chome, Naka-ku, Yokohama 231-0033, Japan, Phone: + 81 45 253 7155, Telefax: + 81 45 253 7188 Frank Mohn Korea Office, Rm. 309, Yachting Center Bldg., 1393, Woo-1 Dong, Haeundai-Ku, Pusan, Korea, Phone: + 82 51 743 6942, Telefax: + 82 51 743 6944 Frank Mohn China Ltd, Unit 1008 Pine City, 8 Dong An Road, Shanghai 200032, China, Phone: +86 21 6443 8845, Telefax: +86 21 6443 8846 Frank Mohn do Brasil Ltda, Av. Presidente Vargas, 463 - 19° Andar, Rio de Janeiro – CEP 20071-003, Brazil, Phone: + 55 21 2507 7898, Telefax: + 55 21 2507 7888 BODONI HUS – 6347
  • 5. Framo No. 1000-0010-4 Rev. I 08Jun04/AGAa Submerged Cargo Pumps Purging Instruction CONTENTS 1 How to purge the cofferdam 2 Purging intervals – logging of purging result 3 Evaluation of the purging result 4 Trouble shooting 5 Precautions to be taken when handling special types of cargoes 6 Example of purging form
  • 6. No. 1000-0010-4 Framo Submerged Cargo Pumps Date/Sign.: 14Jan77/ PURGING INSTRUCTION Page: 2 of 8 Rev. I: 08Jun04/AGAa This procedure describes purging of submerged cargo pumps CLOSED with «dry» cofferdam. (For submerged cargo pumps with Vent. line liquid filled cofferdam, refer to instruction 1000-0102-4.) CLOSED The cargo pump cofferdam is essential for segregation of the CLOSED pump hydraulic section from the cargo – and for seal CLOSED monitoring. Purging to be carried out at regular intervals for Drain valve the purpose of: - Leakage rate detection - Condition monitoring of the shaft seal system - Avoid that leakages are blocking the cofferdam Purging Flexible hose with medium snap-on coupling 1 HOW TO PURGE THE COFFERDAM CAUTION: Cofferdam purging connection Exhaust gas and liquid may be hazardous. Purging medium supply Wear safety gear and avoid contact with drain from exhaust trap and venting line. Relief valve Exhaust trap Preparation: 1) Place a suitable container underneath the exhaust trap to collect the leakage. 2) Check that drain valve at bottom of exhaust trap is not blocked. Exhaust gas 3) Drain the purging medium supply line for condensed water. Container to collect the leakage 4) Connect purging hose (max. supply pressure 7 bar). Purging: 5) Start the purging by opening the valve at purging medium Cofferdam supply line. check pipe Note! A relief valve is fitted at cofferdam purging connection. This is set at 3-3,5 bar to limit the purging pressure for protection of the pump seals. A small leakage from the relief valve is normal when liquid is purged from cofferdam. The valve will also open if the cofferdam is blocked. 6) Check that exhaust gas is coming out of the exhaust trap vent line (to verify that cofferdam is open). CAUTION! Exhaust gas and liquid – watch out ! 7) Purge cofferdam in several sequences if required. Drain exhaust trap between each sequence. 8) Disconnect purging hose. 9) Close exhaust trap drain valve. 10) Log the amount of leakage, -evaluate the result. Note! For handling special cargoes, ref. chapter 5. Fig. 1
  • 7. No. 1000-0010-4 Framo Submerged Cargo Pumps Date/Sign.: 14Jan77/ PURGING INSTRUCTION Page: 3 of 8 Rev. I: 08Jun04/AGAa 2 PURGING INTERVALS, - LOGGING OF PURGING RESULT LOADING VOYAGE DISCHARGE 1. Shortly before 1. 1-2 days after loading. 1. Shortly before loading. discharging. 2. If no leakage at step 1, purge every 2. Shortly after fortnight. discharging. 3. If leakage is detected at step 1, or at a later stage during the voyage, purge this pump every day. 4. If pumps are used for cargo circulation during the voyage, the cofferdam must be purged before start and after stop. Note! Neglecting of purging can result in a blocked cofferdam and lack of leakage control. The purging form should be filled in with the results from every purging operation. Each horizontal line in the form represents one cargo in one tank from loading till discharging. If a ship loads and discharges some tanks more frequently than other, an extra form should be filled in for those tanks. Example of FRAMO purging form Filled in purging form to be sent to Shipowner and to Framo(purging@framo.no). (Green copy for the ship, red copy for the Shipowner and white copy for Framo.) Ship’s crew to evaluate the purging results and to take necessary action – however in case the ship’s crew needs advice, contact a Framo Service Station.
  • 8. No. 1000-0010-4 Framo Submerged Cargo Pumps Date/Sign.: 14Jan77/ PURGING INSTRUCTION Page: 4 of 8 Rev. I: 08Jun04/AGAa 3 EVALUATION OF THE PURGING RESULT 3.1 Cargo leakage 3.2 Hydraulic oil leakage A small leakage rate of up to about 0.5 l/day Hydraulic oil in the cofferdam normally (and higher with light cargoes) during pump indicates shaft seal leakage, but might come operation is normal. from flange face seals in pipe stack/ pump head or damage in the pipe stack/pump head. Acceptable leakage rate depends on the type of cargo and possible consequences in case of A small leakage rate into the cofferdam up to leakage. about 10 ml/h (0.25 l/day) from the - Risk for clogging of pump cofferdam mechanical oil seal or lip seal during pump Cargoes like naphtha, condensate etc. operation is normal. For short periods of time, penetrates the shaft seals more easily than higher leakage peaks can occur. lubricating oils, vegetable oils and other viscous cargoes. If the leakage rate is increasing above It is therefore recommended to carefully monitor acceptable level, the pump must be purged a the leakage rate over a period of time, couple of times daily, and inspected as soon preferable with different type of cargoes. as possible to find the reason for the leakage. Intensify the purging if the leakage rate is For critical cargoes, when the leakage rate is increasing above the acceptable level. If this about 2 litres/day or higher, the pump must be is not keeping the leakage under control, purged a couple of times daily and service close the hydraulic service valve. Depending (pressure test-repair) carried out at first of the nature of the cargo consider to use the opportunity. portable pump to discharge the cargo. Intensify the purging if the leakage rate is exceeding acceptable limits. If this is not 3.3 Blocked cofferdam sufficient to keep the leakage under control it In general we do not recommend to operate must, depending on the nature of the cargo, be the cargo pump with blocked cofferdam. considered to discharge the tank using the For advice, depending of type of cargo etc., portable pump. contact a Framo Service Station. Cargo leakage to cofferdam normally indicates shaft seal leakage. But the leakage might come from flange connections or damage (cracks/pin holes) in pump/pipe stack (ref. chapter 4, Trouble shooting). The development of a cargo leakage can be monitored if purging is done according to instructions. Thereby maintenance work can be planned, and unexpected shut down due to leakage can be avoided. Note! Always remember to pressure test the cofferdam with 3 bar to locate the le akage prior to any dismantling of the cargo pump.
  • 9. No. 1000-0010-4 Framo Submerged Cargo Pumps Date/Sign.: 14Jan77/ PURGING INSTRUCTION Page: 5 of 8 Rev. I: 08Jun04/AGAa 4 TROUBLE SHOOTING Warning: To prevent damage from hazardous cargoes, take necessary precautions, wear safety gear and avoid contact with spray/gases. Symptom: POSSIBLE REASON: Remedy: *) Not possible to purge the a) No or insufficient a) Check valves, hose connections and purging cofferdam (no air, inert gas purging medium supply medium relief valve (open at approx. 3 bar). or liquid coming out of the check pipe when purging) b) Blocked cofferdam b) Check the exhaust trap and the piping on system deck for blockage. Open if possible. (See also chapter 1) b1) Disconnect check pipe from pump unit Note! (lower seal house) – watch out for possible In case steam is used in pressurized liquid in cofferdam!! attempt to clear a blockage By carefully purging check if the blockage is in pump cofferdam system located in the check pipe or in the pump/ pay special attention not to pipe stack cofferdam. over pressurize the Depending on the nature of the medium pump/pipe stack blocking the cofferdam system use steam or solvent to dissolve the blockage. Dismantling of pump might be required. Note! Pressure test pump after assembly. Cargo leakage to pump General Pressure test pump cofferdam system at approx. cofferdam. 3 bar. Note! Check for leakage – if required spray with soapy (See also chapter 1) Always pressure test pump water to locate the leakage. prior to and after dismantling. This is required to locate possible leakage and to confirm no leakage upon completion of repair. a) Worn cargo seal a) Replace cargo seal set. Note; If no leakage is Also, carefully check ceramic sleeve for detected by pressure test possible damage-wear. it is likely that the cargo leakage to cofferdam is caused by worn cargo seal. (the upper seal lip is sealing when pressurizing cofferdam). b) Leaking seal element in b) Check for loose bolts and for pitting corrosion flange connection in seal faces – in case of corrosion repair is required. When assemble,renew damaged seal element. c) Crack/pinhole in piping c) Contact a Framo Service Station. *) Ref. instruction for maintenance and repair for actual pump.
  • 10. No. 1000-0010-4 Framo Submerged Cargo Pumps Date/Sign.: 14Jan77/ PURGING INSTRUCTION Page: 6 of 8 Rev. I: 08Jun04/AGAa Symptom: Possible reason: Remedy: *) Hydraulic oil leakage to General Drain the pump return side prior to dismantling. pump cofferdam. Disconnect pump head/unit from pipe stack/casing. (See also chapter 1) Pressurize pump unit return side at approx 4 bar and check for leakage to cofferdam side. Pressure test pump pipe stack / casing at max 7 bar on cofferdam side and check for leakage to return side. a) Leaking shaft seal a)Replace shaft seal (replaced seal to be reconditioned if feasible) b) Leaking seal element in b) Check sealing surface for possible damage – flange connection. repair if damaged. When assemble, renew damaged seal element. c)Crack/pinhole in piping c) Contact a Framo Service Station. *) Ref. instruction for maintenance and repair for actual pump. Note! Evaluate if changed parts as sleeves, mechanical seals etc. are possible to recondition. Send these parts to a Framo Service Station and ask for an evaluation.
  • 11. No. 1000-0010-4 Framo Submerged Cargo Pumps Date/Sign.: 14Jan77/ PURGING INSTRUCTION Page: 7 of 8 Rev. I: 08Jun04/AGAa 5 PRECAUTIONS TO BE TAKEN WHEN HANDLING SPECIAL TYPES OF CARGOES The main rule is to have the cofferdam clean, dry and vented to atmosphere through the exhaust trap vent line, in order to detect leakages easily. However, when handling certain groups of cargoes it may be an advantage to fill the cofferdam with liquid to improve the seal lifetime and to avoid solidifying cargo blocking the cofferdam. Recommended type of liquid to be filled into the cofferdam for some groups of cargoes is given below. This is a general advice, only experience can define which liquid gives the best result for the great number of different types of cargoes. Acid cargoes Phenol, caustic soda etc. After discharging and purging is finished, it A circulation of hot water through the cofferdam may be an advantage to circulate fresh can avoid clogging. water through the cofferdam to remove all Note! Remember that some of these types of residues after a leakage. cargoes are very hazardous. Polymerising cargoes. (TDI, MDI) Heated oil products (fuel oil, crude oil) Fill cofferdam with dioctyl phthalate(DOP) to Fill cofferdam with diesel oil/white spirit to keep limit the risk of blocking the cofferdam. any leakage into cofferdam in liquid form. (This is especially important after stripping and during Crystallizing cargoes (molasses, etc.) tank cleaning.) Fill cofferdam with fresh water. The cofferdam may also be arranged with a small water circulation. Filling To fill liquid in the cofferdam, disconnect the exhaust trap piping from the pump top plate. Using a suitable adapter, fill the liquid through the cofferdam check pipe. Open the purging connection to ventilate the cofferdam during filling. (Connect an open female coupling or similar). Fig. 2 Circulation A circulation of liquid through the cofferdam can be arranged in the following way: - Connect liquid supply to the purging connection. The supply line must also be equipped with a valve to regulate the liquid flow. - Open drain valve on the exhaust trap, and collect the return liquid here. Note! When filling or circulating liquid in the cofferdam, it is important that the hydraulic oil return pressure always is higher than the pressure in the cofferdam. This is especially important on hydraulic systems with non-pressurised return line. Fig. 3 Solidifying cargoes (in cargo tanks with heating coils) To prevent the cargo to get solid (freeze) inside the suction well, circulate the cargo at intervals by starting the cargo pump.
  • 12. No. 1000-0010-4 Framo Submerged Cargo Pumps Date/Sign.: 14Jan77/ PURGING INSTRUCTION Page: 8 of 8 Rev. I: 08Jun04/AGAa 6 EXAMPLE OF PURGING FORM