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Seismic Structural
 Considerations
      JCC Training

            by
 Paul W. McMullin, SE, PhD
       October 15, 2009
The Paper Clip Test




© Dunn Associates Inc, 2009
Concept of Selected Deformation




© Dunn Associates Inc, 2009
Early Use of Moment Connections


          Flatiron Building, NYC
           • One of the first steel frame
             buildings
           • Portal frame moment
             connections at all wind girders.
          Early Steel Frames- all
          moment connected




© Dunn Associates Inc, 2009
Construction Changes that led to
                                    Northridge Failures


          Fewer, but larger moment
          frames
           • Heavier connections
          Changed from Riveted to
          Welded construction
          Used lower toughness
          welding rod
           • Welds went down fast
           • Not permitted in pipelines
          Quality control problems




© Dunn Associates Inc, 2009
Acceleration Record from Northridge




                                From the Strong Motion Database (SMDB, 2000a)


© Dunn Associates Inc, 2009
Northridge Earthquake


          Magnitude 6.7                     Building Inventory
           • Estimated Economic             Damage
           • Loss = $49.3 billion            • 100 buildings with minor
                                               fractures
                                             • 100 buildings with major
                                               fractures
                                             • 30 buildings with
                                               major fractures in 90%
                                               of all connections




© Dunn Associates Inc, 2009
Fracture Causes


          Welding
           • Low Toughness Weld Metal
           • Slag Inclusions
           • Lack of fusion
          Mismatched Yield Strengths
          Erroneous Joint Detailing
          Weld Constraint by Heavy
          Sections
          Slab Interaction with Column




© Dunn Associates Inc, 2009
Changes: Code


          Code limited approved filler
          metals
          Inspection requirements
          tightened
          Limited connection types
          Quality control significantly
          increased




© Dunn Associates Inc, 2009
Changes: Weld Access Hole




© Dunn Associates Inc, 2009
Connections: WUF-W




© Dunn Associates Inc, 2009
Connections: Extended Flange




© Dunn Associates Inc, 2009
Connections: Flange Cover Plate




© Dunn Associates Inc, 2009
Connections: Reduced Beam
                                       Section




© Dunn Associates Inc, 2009
Connections: Bolted End Plate




© Dunn Associates Inc, 2009
Connections: SidePlate




© Dunn Associates Inc, 2009
Protected Zone Requirements


          No discontinuities in           Get protected zone from
          protected zone                  drawings or engineer
           •   Arc Strikes                Mark protected zones with
           •   Erection Aids              bright paint after erection and
           •   Air-arc Gouging            after fire coating
           •   Thermal Cutting
          Not permitted
           •   Welded studs
           •   Shot pins
           •   Screws
           •   Welds
           •   Holes



© Dunn Associates Inc, 2009
Protected Zones: Dog Bone




© Dunn Associates Inc, 2009
Protected Zones:
                              Concentric Braced Frame




© Dunn Associates Inc, 2009
Protected Zones:
                              Concentric Braced Frame




© Dunn Associates Inc, 2009
Protected Zones:
                              Eccentric Braced Frame




© Dunn Associates Inc, 2009
Protected Zones:
                              Eccentric Braced Frame




© Dunn Associates Inc, 2009
Connections


          Bolted End Plate


          Reduced Beam
          Section (“Dog
          Bone”)


          SidePlate™




© Dunn Associates Inc, 2009
Reduced Beam Section Connection


                                            Advantages
                                            • Approved
                                            • Reduces column-beam weld
                                              stresses
                                            Disadvantages
                                            • Milling of beam flange
                                            • 80%-90% reliable
                                            • Looks odd




© Dunn Associates Inc, 2009
Reduced Beam Section Connection


                                            Watch for:
                                            • Protected Zone (nicks, arc
                                              strikes, shot pins, welds)
                                            • Smoothness of Cut
                                            • Bracing just outside cut




© Dunn Associates Inc, 2009
SidePlate Connection



                                       Advantages
                                        • Approved- seismic &
                                          progressive collapse
                                        • Eliminates beam-column weld
                                        • High reliability
                                        • Looks strong
                                       Disadvantages
                                        • Licensing fee
                                        • Flip columns in shop




© Dunn Associates Inc, 2009
Step 1: Column Tree Assembly




         Rotate Column to Column1intoColumn Sub-Assembly (Not Shown Here).
            Bring inRotate Applyand andPosition Weld intoTack into Place
                    Side Plates Weld 2Weld 2, toSide Plates Apply
                     Bring in Sidewith to Bring in Temporary Plates
                                     Horiz. Other Alignment,
     Bring in Horizontal Shear Plates, Tack, CheckApply Other Dogs Welds 1 and 3
                     Apply Welds Apply 3, Tack NS/FS. Position
                            Begin Plates, Shear Plates,
                      After that, Column Sub-Assembly Complete.
© Dunn Associates Inc, 2009
Step 2: Full-Length Beam Assembly




               Begin Full-Length Full-LengthTack & and into Position 5 Shown)
                   Bring inFull-Length Beam Beam Weld Inverted As
                          Rotate Beam Assembly Tack Apply Position
                           Bring in Cover Plates, (Beam into Weld
                            Erection Angle, Assembly Complete




© Dunn Associates Inc, 2009
Step 3: Erect Column Trees & Full-Length Beams with six 7/8” A325 Bolts Each End




© Dunn Associates Inc, 2009
SidePlate Connection




© Dunn Associates Inc, 2009
SidePlate Connection


                                                 Watch for:
                                                 1) Joint Gap
                                                 2) Protected Zone (nicks, arc
                                                    strikes, shot pins, welds)
                                                 3) SidePlate attachments

                              1

                                  3       2




© Dunn Associates Inc, 2009
SidePlate Protected Zone




© Dunn Associates Inc, 2009
SidePlate: WELDING OK




© Dunn Associates Inc, 2009
What keeps us from backtracking?


          Special Inspection                Good Communication
           •   Ensure done well              • RFIs that are researched &
           •   Ultrasonic                      propose solutions
           •   Mag Particle ends             • Notify us ahead of certain
                                               activities (pours, fire coating)
          Shop Drawings                      • Tell us about problems as soon
           •   Complete                        as you know (even your screw-
           •   Well detailed                   ups)
           •   Contractor review             Think/Plan Ahead
          Shop vs Field Welds                • Catch problems
           • Define up-front                 • Give us time to determine a
                                               solution
           • Shop welds- faster, higher
             quality
           • Field welds- some pieces too
             big for shop

© Dunn Associates Inc, 2009
Our Liability


          STRUCTURAL ENGINEER                     CONTRACTOR
          Becomes liable when:                    Becomes liable when:
           • Omit information                     • Deviate from approved plans
           • Don’t follow the State of the          and specs
             Art (code is minimum)                • Material/workmanship/Quality
                                                    problems



                Regardless of who is liable, if
                there is a problem, we all get
                   dragged into the mess
© Dunn Associates Inc, 2009

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Seismic Structural Considerations in Steel

  • 1. Seismic Structural Considerations JCC Training by Paul W. McMullin, SE, PhD October 15, 2009
  • 2. The Paper Clip Test © Dunn Associates Inc, 2009
  • 3. Concept of Selected Deformation © Dunn Associates Inc, 2009
  • 4. Early Use of Moment Connections Flatiron Building, NYC • One of the first steel frame buildings • Portal frame moment connections at all wind girders. Early Steel Frames- all moment connected © Dunn Associates Inc, 2009
  • 5. Construction Changes that led to Northridge Failures Fewer, but larger moment frames • Heavier connections Changed from Riveted to Welded construction Used lower toughness welding rod • Welds went down fast • Not permitted in pipelines Quality control problems © Dunn Associates Inc, 2009
  • 6. Acceleration Record from Northridge From the Strong Motion Database (SMDB, 2000a) © Dunn Associates Inc, 2009
  • 7. Northridge Earthquake Magnitude 6.7 Building Inventory • Estimated Economic Damage • Loss = $49.3 billion • 100 buildings with minor fractures • 100 buildings with major fractures • 30 buildings with major fractures in 90% of all connections © Dunn Associates Inc, 2009
  • 8. Fracture Causes Welding • Low Toughness Weld Metal • Slag Inclusions • Lack of fusion Mismatched Yield Strengths Erroneous Joint Detailing Weld Constraint by Heavy Sections Slab Interaction with Column © Dunn Associates Inc, 2009
  • 9. Changes: Code Code limited approved filler metals Inspection requirements tightened Limited connection types Quality control significantly increased © Dunn Associates Inc, 2009
  • 10. Changes: Weld Access Hole © Dunn Associates Inc, 2009
  • 11. Connections: WUF-W © Dunn Associates Inc, 2009
  • 12. Connections: Extended Flange © Dunn Associates Inc, 2009
  • 13. Connections: Flange Cover Plate © Dunn Associates Inc, 2009
  • 14. Connections: Reduced Beam Section © Dunn Associates Inc, 2009
  • 15. Connections: Bolted End Plate © Dunn Associates Inc, 2009
  • 16. Connections: SidePlate © Dunn Associates Inc, 2009
  • 17. Protected Zone Requirements No discontinuities in Get protected zone from protected zone drawings or engineer • Arc Strikes Mark protected zones with • Erection Aids bright paint after erection and • Air-arc Gouging after fire coating • Thermal Cutting Not permitted • Welded studs • Shot pins • Screws • Welds • Holes © Dunn Associates Inc, 2009
  • 18. Protected Zones: Dog Bone © Dunn Associates Inc, 2009
  • 19. Protected Zones: Concentric Braced Frame © Dunn Associates Inc, 2009
  • 20. Protected Zones: Concentric Braced Frame © Dunn Associates Inc, 2009
  • 21. Protected Zones: Eccentric Braced Frame © Dunn Associates Inc, 2009
  • 22. Protected Zones: Eccentric Braced Frame © Dunn Associates Inc, 2009
  • 23. Connections Bolted End Plate Reduced Beam Section (“Dog Bone”) SidePlate™ © Dunn Associates Inc, 2009
  • 24. Reduced Beam Section Connection Advantages • Approved • Reduces column-beam weld stresses Disadvantages • Milling of beam flange • 80%-90% reliable • Looks odd © Dunn Associates Inc, 2009
  • 25. Reduced Beam Section Connection Watch for: • Protected Zone (nicks, arc strikes, shot pins, welds) • Smoothness of Cut • Bracing just outside cut © Dunn Associates Inc, 2009
  • 26. SidePlate Connection Advantages • Approved- seismic & progressive collapse • Eliminates beam-column weld • High reliability • Looks strong Disadvantages • Licensing fee • Flip columns in shop © Dunn Associates Inc, 2009
  • 27. Step 1: Column Tree Assembly Rotate Column to Column1intoColumn Sub-Assembly (Not Shown Here). Bring inRotate Applyand andPosition Weld intoTack into Place Side Plates Weld 2Weld 2, toSide Plates Apply Bring in Sidewith to Bring in Temporary Plates Horiz. Other Alignment, Bring in Horizontal Shear Plates, Tack, CheckApply Other Dogs Welds 1 and 3 Apply Welds Apply 3, Tack NS/FS. Position Begin Plates, Shear Plates, After that, Column Sub-Assembly Complete. © Dunn Associates Inc, 2009
  • 28. Step 2: Full-Length Beam Assembly Begin Full-Length Full-LengthTack & and into Position 5 Shown) Bring inFull-Length Beam Beam Weld Inverted As Rotate Beam Assembly Tack Apply Position Bring in Cover Plates, (Beam into Weld Erection Angle, Assembly Complete © Dunn Associates Inc, 2009
  • 29. Step 3: Erect Column Trees & Full-Length Beams with six 7/8” A325 Bolts Each End © Dunn Associates Inc, 2009
  • 30. SidePlate Connection © Dunn Associates Inc, 2009
  • 31. SidePlate Connection Watch for: 1) Joint Gap 2) Protected Zone (nicks, arc strikes, shot pins, welds) 3) SidePlate attachments 1 3 2 © Dunn Associates Inc, 2009
  • 32. SidePlate Protected Zone © Dunn Associates Inc, 2009
  • 33. SidePlate: WELDING OK © Dunn Associates Inc, 2009
  • 34. What keeps us from backtracking? Special Inspection Good Communication • Ensure done well • RFIs that are researched & • Ultrasonic propose solutions • Mag Particle ends • Notify us ahead of certain activities (pours, fire coating) Shop Drawings • Tell us about problems as soon • Complete as you know (even your screw- • Well detailed ups) • Contractor review Think/Plan Ahead Shop vs Field Welds • Catch problems • Define up-front • Give us time to determine a solution • Shop welds- faster, higher quality • Field welds- some pieces too big for shop © Dunn Associates Inc, 2009
  • 35. Our Liability STRUCTURAL ENGINEER CONTRACTOR Becomes liable when: Becomes liable when: • Omit information • Deviate from approved plans • Don’t follow the State of the and specs Art (code is minimum) • Material/workmanship/Quality problems Regardless of who is liable, if there is a problem, we all get dragged into the mess © Dunn Associates Inc, 2009