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PLUSS® www.pluss.co.inPLUSS® www.pluss.co.in
PLUSS
®
Synergism at work
Phase Change Materials
A brief overview
1
PLUSS® www.pluss.co.in
2
About Pluss
 Our strengths:
 Indigenous “home grown” technologies
 Cost effectiveness
 Technology providers:
 Thermal Energy Storage
 Plastics Technology
 We believe in
 Consistent development
 Pragmatic development
PLUSS® www.pluss.co.in
3
About Pluss
 The stakeholders
 Tata Innovation fund
 Private equity fund that has invested US$ 2.7 million.
 Promoters
 Founded by Mr. Devendra Jain and Mr. A.K. Mehta
 Employees
 A family of 50, and growing.
 Customers
 International
 Domestic
PLUSS® www.pluss.co.in
4
Pluss PCM: The timeline
PLUSS® www.pluss.co.in
Pluss PCM: The range
5
Micro-
encapsulate
d PCM
Organic
PCMs
Form
stable
PCMs
Hydrate
d salts
Hydrated salts based
PCMs are available for the
entire gamut of functional
temperatures
Organic PCMs,
microcapsules and Form-
stable PCMs available in
the mid-temperature range
Wide temperature
range: -36 ⁰ C to 89 ⁰C
PLUSS® www.pluss.co.in
 Innovations :
 Suspension of nucleating agent – patents pending
 Highly conductive HDPE– Overall heat transfer coefficient is
as high as metals
 Packaging technology
 Reinforced Form-stable PCM-patents applied
 Our future targets
 Application oriented PCM technology development
 Form stable PCMs
 Temperature extrema of Pluss PCMs
Pluss: Consistent Innovation
6
PLUSS® www.pluss.co.in
Pluss PCM: We made it possible in India!
7
Special Jury Recognition Award for New/Innovative Product Design
BryAir / ISHRAE / ASHRAE – February 2006 at ACREX, New Delhi.
PLUSS® www.pluss.co.in
8
ACREX - 06
GBC - 05
Pluss PCM: We made it possible in India!
PLUSS® www.pluss.co.in
9
The Plasticon Award winner– Plastindia ‘09
PLUSS® - Winner of the “Innovative Infrastructure Product Award (Plastics
products in Building, Telecom, Healthcare, & Transportation)”
Pluss PCM: We made it possible in India!
PLUSS® www.pluss.co.in
Phase Change Materials (PCMs) &
the three questions
10
PLUSS® www.pluss.co.in
Why
□ Prolongs the duration at which temperatures(cold/hot)
need to be maintained without external source.
□ Saves energy
□ Saves cost
□ Human comfort
□ A green concept – reduces pollution
□ Ability to shift peak power loads to off-peak hours (a
storage device)
□ As a back-up for temperature critical applications
11
PLUSS® www.pluss.co.in
How
12
PLUSS® www.pluss.co.in
What
 Materials that can store large amount of heat energy in
the form of latent heat
 Release/absorption of heat at almost constant
temperature
 Also called Passive cooling materials.
 Heat Absorption / Release process repeatable over a
substantial number of cycles (~ 3000 or more)
13
PLUSS® www.pluss.co.in
PCM Characteristics
□ Very high Latent Heat Capacity
□ Tailorable for specific
temperature requirements
□ Easy handling; can be filled in a
variety of encapsulations
□ Cheap & very stable over long
durations
□ Repeatable phase change
cycles
□ Low / No flammability
□ Non Toxic and Non
combustible
0
50
100
150
200
250
Stone Plastic Wood Water PCM
For T = 15 K
PCM’s Latent heat = 225 kJ / kg
14
PLUSS® www.pluss.co.in
Latent Heat Storage: Components
□ PCM suitable for application temperature
□ Encapsulation of PCMs
□ A heat exchange surface for heat transfer between
PCM and heat source/sink
15
PLUSS® www.pluss.co.in
PCM: Polymer Encapsulations
HDPE / PP Balls (via blow
moulding)
Boilers
Chillers
Solar water heaters
HDPE Profiles (made via extrusion)
Buildings (Residential/ & Commercial)
Telecommunication shelters
Multilayered Pouches (via film
sealing)
False ceilings
Ice boxes
Pharmaceutical transport
HDPE Bottles (via blow
moulding)
Cold – Transportation
Cold - Storage
16
PLUSS® www.pluss.co.in
PCM: Applications
17
PLUSS® www.pluss.co.in
Pluss PCMs in… Cold Storage
18
Frost in – 400 & 600 ml
PLUSS® www.pluss.co.in
Pluss PCMs in… Cold Storage
19
Rapid Milk Chiller
From
Prometheon Power, USA
Uses
FROST PCM in 43 mm Balls
For Indian/African Rural Market
PLUSS® www.pluss.co.in
Pluss PCMs in… Cold Transportation
20
PLUSS® www.pluss.co.in
Pluss PCMs in… Buildings
21
PLUSS® www.pluss.co.in
Pluss PCMs in… Buildings
22
PLUSS® www.pluss.co.in
Pluss PCMs in… Buildings
23
PLUSS® www.pluss.co.in
Pluss PCMs in… HVAC
24
PLUSS® www.pluss.co.in
Pluss PCMs in… Human Comfort
25
PLUSS® www.pluss.co.in
Encapsulation for Reefer Trucks
26
Source: Internet
PLUSS® www.pluss.co.in
Path Forward: Form Stable PCM
□ Form-stable PCM: An alternate approach
 PCM infused in open-cell foams
 Resolves stratification
 Applicable to hydrated salts as well!
 Commercial challenges
27
PLUSS® www.pluss.co.in
Application development: Pluss R&D
 Conventional method: PCM filled in pouches and
panels.
 Suffers the dangers of leakage
 Novel PCM material: solid even 10 ⁰C above transition
temperature.
 Form-stable PCM
28
Form stable PCM - A Substitute to
traditional PCM
PLUSS® www.pluss.co.in
PCM TES SYSTEM DESIGN
STORAGE ~20TRH /
cu meter
Uniform charging
and Discharging
Higher heat transfer
area for fluid
Lesser working fluid
requirement
PLATE
ENCAPSULATIONS
PCM
ENCAPSULTION
PLUSS® www.pluss.co.in
Ref: Heat and Cold Storage with PCM, Harald Mehling, Luisa F. Cabeza, Springer Publication,
Geometry and Accessible Volume for
Phase Change
PLUSS® www.pluss.co.in
PCM : Dark gray
Heat transfer fluid : Bright
gray
Ref: Heat and Cold Storage with PCM, Harald
Mehling, Luisa F. Cabeza, Springer Publication,
Geometry and PCM
PLUSS® www.pluss.co.in
The location of phase thickness S with time relates the heat flux (dQ/dt) to the
geometric dimensions.
The heat flux (dQ/dt) / power of cooling decreases from plane/rectangular
geometry to cylindrical geometry and to spherical geometry.
Ref: Heat and Cold Storage
with PCM, Harald Mehling,
Luisa F. Cabeza, Springer
Publication,
PLUSS® www.pluss.co.in
CONTROL ALGORITHM
5/23/2013
LOAD
FORECAST
SYSTEM
CHARACTERIS
TICS
POWER
TARIFF
• SEB TARIFF
• DG USAGE
• RENEWABLE
SOURCE
• TES TYPE
• PHYSICAL
CHARACTERISTIC
S
• STATISTICAL
DATA
• LOAD FACTORS
• WEATHER DATA
OPTIMIZATION
PROGRAM
OPTIMAL DAILY
OPERATING
STRATEGY
• Forecasts Day Ahead Load for the Building
• Minimizes Daily Operating Cost of HVAC
(c) Thermal Energy Service Solutions
Pvt. Ltd.
PLUSS® www.pluss.co.in
5/23/2013
(c) Thermal Energy Solutions
Pvt. Ltd.
TURNKEY INSTALLATION
PLUSS® www.pluss.co.in
PLUSS TESSOL ADVANTAGE
5/23/2013
• More TRH / cu. m of
space (~20%)
HIGHER
ENERGY
DENSITY
• Lower approach temp
(3-4oC)
EFFICIENT
HEAT
EXCHANGER
• Proprietary Optimization
Algorithm
OPTIMIZED
OPERATING
STRATEGY
• -37 to +80C PCM
applications
WIDE TEMP
RANGE
Lower Area
Requirement
Lower
Energy
Consumptio
n
Multiple
Applications
CUSTOMER
BENEFIT
PRODUCT FEATURES
PLUSS® www.pluss.co.in
Thank
You
For your attention
36

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PLUSS - Phase Change Materials

Editor's Notes

  1. Out of the total energy consumption, Industry (Agriculture, Mining, Manufacturing and Construction) consumes 37%, Personal and Commercial Transportation 20%, Residential Heating, Lighting and Appliances 11%, and Commercial uses 5% (Lighting, heating and cooling of commercial buildings and provision of other services); 27% are energy losses in generation and transmission.