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Coordinated Product  and  Supply Chain Design
A General Framework ,[object Object],[object Object],[object Object]
Key Characteristics of Supply Chain ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Key Characteristics of Development Chain
Interaction between Two Chains ,[object Object],[object Object],[object Object],[object Object]
What Is the Appropriate Supply Chain Strategy and Product Design Strategy for Each Product Type?  ,[object Object],[object Object]
Framework for Matching Product Design and Supply Chain Strategies  The impact of demand uncertainty and product introduction frequency on product design and supply chain strategy
Physically Efficient vs. Market-Responsive Physically Efficient Process Market-Responsive Process Primary purpose Supply predictable demand efficiently at the lowest possible cost Respond quickly to unpredictable demand to minimize stockouts, forced markdowns, and obsolete inventory Manufacturing focus Maintain high average utilization rate Deploy excess buffer capacity for flexibility Inventory strategy Generate high turns & lower inventory cost Deploy significant buffer stock of all stock items Lead-time focus Shorten lead time at low cost Invest in ways to reduce lead time Approach to choosing suppliers Select primarily for cost and quality Select primarily for speed, flexibility, and quality Product-design strategy Maximize performance at minimum product cost Use modular design to postpone product differentiation
Efficiency-Responsiveness Framework of Supply Chain  Functional Product Innovative Products Efficient Supply Chain   Responsive   Supply Chain Match Mismatch Mismatch Match
Design for Logistics (DFL) ,[object Object],[object Object],[object Object],[object Object]
Economic Transportation & Storage ,[object Object],[object Object],[object Object],[object Object],[object Object]
Concurrent/Parallel Processing ,[object Object],[object Object],[object Object],[object Object]
Delayed Differentiation / Postponement ,[object Object],[object Object],[object Object],[object Object],[object Object]
Modularity in Product & Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Modular products are not always made from modular processes
[object Object],[object Object],[object Object],[object Object],Standardization
Swaminathan’s Four Approaches to Standardization ,[object Object],[object Object],[object Object],[object Object]
Part Standardization ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Standardization ,[object Object],[object Object],[object Object]
CASE: Benetton Background ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CASE: Benetton Supply Cycle ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CASE: Benetton Flexibility ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CASE: It Is Hard to Be Flexible When... ,[object Object],[object Object],[object Object]
CASE: Benetton Old Manufacturing Process Spin or Purchase Yarn Dye Yarn Finish Yarn Manufacture Garment Parts Join Parts
CASE: Benetton New Manufacturing Process Spin or Purchase Yarn Manufacture Garment Parts Join Parts Dye Garment Finish Garment This step is postponed
CASE: Benetton Postponement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Product Standardization ,[object Object],[object Object],[object Object],[object Object],[object Object]
Procurement Standardization ,[object Object],[object Object],[object Object],[object Object],[object Object]
Operational Strategies for Standardization Process Nonmodular Modular Product Modular Parts standardization Process standardization Nonmodular Product standardization Procurement standardization
Selecting Standardization Strategy ,[object Object],[object Object],[object Object],[object Object]
Important Considerations ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],Important Considerations
Mass Customization ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Absence of Trade-Offs ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Making Mass Customization Work ,[object Object],[object Object]
Key Attributes: Mass Customization ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Supplier Integration into New Product Development ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Keys to Supplier Integration ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
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Coordinated Product And Supply Chain Design

  • 1. Coordinated Product and Supply Chain Design
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7. Framework for Matching Product Design and Supply Chain Strategies The impact of demand uncertainty and product introduction frequency on product design and supply chain strategy
  • 8. Physically Efficient vs. Market-Responsive Physically Efficient Process Market-Responsive Process Primary purpose Supply predictable demand efficiently at the lowest possible cost Respond quickly to unpredictable demand to minimize stockouts, forced markdowns, and obsolete inventory Manufacturing focus Maintain high average utilization rate Deploy excess buffer capacity for flexibility Inventory strategy Generate high turns & lower inventory cost Deploy significant buffer stock of all stock items Lead-time focus Shorten lead time at low cost Invest in ways to reduce lead time Approach to choosing suppliers Select primarily for cost and quality Select primarily for speed, flexibility, and quality Product-design strategy Maximize performance at minimum product cost Use modular design to postpone product differentiation
  • 9. Efficiency-Responsiveness Framework of Supply Chain Functional Product Innovative Products Efficient Supply Chain Responsive Supply Chain Match Mismatch Mismatch Match
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23. CASE: Benetton Old Manufacturing Process Spin or Purchase Yarn Dye Yarn Finish Yarn Manufacture Garment Parts Join Parts
  • 24. CASE: Benetton New Manufacturing Process Spin or Purchase Yarn Manufacture Garment Parts Join Parts Dye Garment Finish Garment This step is postponed
  • 25.
  • 26.
  • 27.
  • 28. Operational Strategies for Standardization Process Nonmodular Modular Product Modular Parts standardization Process standardization Nonmodular Product standardization Procurement standardization
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34.
  • 35.
  • 36.
  • 37.