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PAPER,[object Object]
Definition,[object Object],The word "paper" is etymologically derived from papyros, Ancient Greek,[object Object],	for the Cyperus papyrus plant. ,[object Object],Noun: Material manufactured in thin sheets from the pulp of wood or other fibrous substances, used for writing, drawing, or printing on, or as wrapping material.,[object Object],A thin material mainly used for writing upon, printing upon, drawing or for packaging. It is produced by pressing together moist fibers, typically cellulose pulp derived from wood, rags, or grasses, and drying them into flexible sheets.,[object Object]
History of Paper,[object Object],Paper was invented by the Chinese by 105 AD during the Han Dynasty and spread slowly to the west via Samarkand and Baghdad. ,[object Object],Papyrus is a thick, paper-like material produced from the pith of the Cyperus papyrus plant which was used in ancient Egypt and other Mediterranean cultures for writing long before the development of paper in China.,[object Object]
TREES USEDFOR PAPER-MAKING,[object Object]
HARDWOOD,[object Object],OAK TREE,[object Object],MAPLES TREE,[object Object]
SOFTWOOD,[object Object],PINE TREE,[object Object],SPRUCE TREE,[object Object]
PROCESSES,[object Object],Wood Preparation,[object Object],	- Debarking,[object Object],	- Chipping ,[object Object],		+ Mechanical Pulp,[object Object],		+  Chemical Pulp,[object Object],	- Pulp Digester,[object Object],	- Blow Tank,[object Object],	- Screening and Cleaning of Wood Pulp,[object Object],	- Bleaching,[object Object],Stock Preparation,[object Object],	- Preparation of the furnish,[object Object],	- Beating and Refining,[object Object],Paper-Making Process,[object Object],	-Fourdrinier Machine,[object Object]
WOOD PREPARATION,[object Object]
DEBARKING,[object Object],[object Object]
The stripped bark is then used for fuel or as soil enrichment.Bark is stripped from the logs by knife, drum, abrasion, or hydraulic barker. ,[object Object]
CHIPPING,[object Object],Major objective is to liberate the fibers of the wood.,[object Object],Chip size is not uniform and screens are necessary to separate the oversize chips.,[object Object]
MECHANICAL PULP,[object Object],Mechanical pulp yields over 90% of the wood as fiber is produced by forcing debarked logs, about two meters long, and hot water between enormous rotating steel discs with teeth that literally tear the wood apart. ,[object Object],Trees contain up to 30% lignin, a material which is sensitive to light and degrades, and turns brown in sunlight, which explains why papers made from mechanical pulp will discolor. ,[object Object],The special advantages of mechanical pulp are that it makes the paper opaque and bulky.,[object Object]
CHEMICAL PULP,[object Object],Chips from the storage bins are fed into a digester to which chemicals have been added. The woodchips are then 'cooked' to remove lignin. ,[object Object],These processes’ aim is to dissolve the lignin so that the wood will be completely reduced to fibers.,[object Object]
PULP DIGESTER,[object Object],Huge pressurized vessels where wood chips are cooked.,[object Object],By the process of pressure cooking, it will separate the wood fibers from unwanted ingredients, pricipallylignin,[object Object]
BLOW TANK,[object Object],From the digester, the fibre goes into a blow tank, where a rapid change in pressure causes the wood to separate into individual fibres.,[object Object],A large cylindrical vessel which functions as intermediate storage of the cooked pulp, from which the pulp is now called “brown stock” is discharged in a even flow of washing process.,[object Object]
BLEACHING,[object Object],The purpose of bleaching operations is to impart the desired final physical and chemical properties to the pulp, showing its whiteness or brightness. ,[object Object],Bleaching removes lignin and is necessary for paper products requiring whiteness, brightness, softness, and printability.,[object Object]
SCREENING AND CLEANING,[object Object],It is done to remove oversized debris from the pulp to allow the latter states of screening, cleaning and improving to work efficiently.,[object Object],Likewise, an undersize or sawdust fraction is also removed which is enriched in bark fragments.,[object Object],The pulp is also washed thoroughly to remove chemicals and dissolved lignin.,[object Object],The pulp, now a brown-coloured combination of individual wood fibres and water, is then stored to await bleaching.,[object Object]
STOCK PREPARATION,[object Object],Includes all intermediate operations between preparation of the pulp and fabrication of the paper.,[object Object]
PREPARATION OF THE FURNISH,[object Object],Furnish is prepared to give desired characteristics to the finished paper.,[object Object],Furnish – water slurry of fiber and chemicals which ultimately goes to the paper machine for fabrication into paper.,[object Object]
BEATING AND REFINING,[object Object],Beating and refining is necessary for strength development. ,[object Object],Refining increases the degree of interfiber bonding in the paper sheet.,[object Object]
PAPER-MAKING PROCESS,[object Object]
FOURDRINIER PAPER MACHINE ,[object Object],To receive a mixture of the prepared pulp which is 99% water and 1% fibre, and to intermesh the fibres. Then to remove the water stage by stage, that results to a dry, compact, solid, continuous web.,[object Object]
HEADBOX,[object Object],Ensures that the stuff (slurry) flows on to the wire evenly and in a controlled quantity, and at the same time keeps the fibres and water uniformly mixed.,[object Object]
FOURDRINIER WIRE,[object Object],Forms an endless belt having welded and almost invisible joint; soldered or sewn seams tend to mark the paper.,[object Object]
DANDY ROLL,[object Object],An open metal cylinder covered with a wire mesh and have journals at each end which run on bearings fixed to the frame of the forming table. It is supported so that it rests lightly on the web, which it compresses while itself being driven by the web. It is located above the suction boxes.,[object Object]
WET PRESSES,[object Object],Its function is to remove more water and to consolidate the sheet according to the ultimate bulk required.,[object Object],After the press the slurry is now 1/3 fibre and 2/3 water, water is not completely removed from the mixture because the remaining water must be removed by heat at the dry end so that the flatness of the final paper will be ensured.,[object Object]
Dry End,[object Object],When the paper sheet enters the paper machine Dryer Section, it is about 50% water. It must be dried to less than 10% water for a finished product.,[object Object]
Calendering,[object Object],Process of smoothing and compressing paper during production by passing a continuous sheet through a number of pairs of heated rolls. ,[object Object]

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