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Prevalence of aflatoxin along the maize
        value chain in Kenya.



       George Mahuku (CIMMYT) & Henry
             (H. Sila) Nzioki (KARI)
Mycotoxin producing fungi
• Weak parasite
• Very susceptible
  to ecological      F. graminierum   A. Flavus F. verticillioides
  conditions
• Optimum                DON                             FB
                                         AF
  conditions differ
  for growth &
  toxin production
• Mycotoxins
  production         Temp 25°            35°             30°
  elicited by stress aw    0.98          0.78            0.96
Mycotoxins in Maize and effect on
             human health
Fungus          Mycotoxin      International     Health Effects
                               limits (vary)
Aspergillus     Aflatoxin B1   (0 – 50 ppb)      Carcinogen, affecting the liver,
flavus and A.                                    reduced efficiency of the
parasiticus                    Kenya (10 ppb)    immunological system, retards
                                                 growth and development of
                                                 children
Fusarium        Fumonisin B1   4 ppb             Asociated with esophageal cancer,
verticillioides                                  and neural tube defects leading to
                                                 abortion
Fusarium    Zearalenone        Not established   Properties of estrogen hormones
graminearum
F.          Deoxynivalenol     1 ppm             Reduced efficiency of the
graminearum                                      immune system

Penicillium     Ochratoxin A   Not established   Chronical renal diseases
verrucosum
Variation in acceptable aflatoxin
              levels
Aflatoxin
• are naturally occurring mycotoxins
  produced by the fungi Aspergillus
  flavus and A. parasiticus.
• not all A. flavus strains are toxigenic
• grow on maize, peanuts ,wheat, beans
  and rice.
• are a problem particularly in warm and
  humid, tropical countries.
• drought conditions are ideal for growth
  and proliferation of fungi.
Aflatoxin affected major crops
•   Cereals: Maize, Sorghum, Pearl millet
•   Oil seeds: Groundnuts, Soybean, Sunflower
•   Spices: Chillies, Black pepper, Turmeric
•   Tree nuts: Pistachio, Almonds, coconut
Aspergillus and aflatoxin
• Aspergillus flavus – opportunistic pathogen
• Superior adaptability
   – Survives in a wide range of environments: soil, plant debris, dead insects
     and seeds
• Fungus does not need a live host to survive
• Complex environmental and ecological factors affect A. flavus
  infection and aflatoxin contamination.
• Aflatoxin contamination is:
   – unavoidable under the present production, processing and storage of
     crops & commodities.
• Infection and aflatoxin contamination can occur at pre-harvest,
  harvest, post-harvest, process, storages, transit stages
Factors affecting Aflatoxin contamination
                 of Maize


                                      Environmental Factors     Harvesting
  Biological Factors
                                      -Temperature              - Crop maturity
  -Susceptible crop                   - Moisture availability   - Temperature
  - Compatible toxigenic fungi        - Mechanical injury       - Moisture
                                      -Insect/ bird damage       -Handling




                                    Processing &
   Humans
                                    Storage                     Animals
                                    -Structure;
                                    -Moisture; -Temperature

                                  Distribution
                                  Detection/diversion

                                 Animal Products
Aflatoxin in the Food Chain


            FEED
Response to different concentrations of
               aflatoxin




zero
          Increasing concentration of aflatoxin
Objectives

• Understand the incidence and prevalence of aflatoxin
  along the maize value chain in selected study areas.

• Identify critical points where intervention
  technologies are mostly likely to be more effective
Maize Sampling Sites
• Lower Eastern
  – Machakos County: Machakos, Kathiani Kangundo and
    Matungulu Districts
  – Makueni County: Mbooni East and Makueni Districts
• Upper Eastern
  – Embu County: Mbeere North, Embu North and Embu
    West Districts

• South Western Kenya
  – Homabay County: Homabay and Rongo Districts
  – Kisii County: Kisii Central District
Methodology
• Along identified critical points along the market
  chains, samples were collected:
   •   Pre-harvest – physiological maturity while in the field
   •   Harvest, handling and processing for storage
   •   Storage by farmers (30 day interval)
   •   Markets (30 day interval)
        • Assemblers
        • Wholesalers
        • Retailers
        • Consumers of products
Information / Data collected

•   Farmer / Actor name
•   GPS coordinates
•   Maize variety
•   Source of maize
•   Moisture content
•   I kg maize sample for analysis (following a
    standard protocol: Aflacontrol website)
Maize samples collected from farmer
        fields (pre-harvest)
                              Year
Region                 2009   2010   2011   Total
Lower Eastern (LE)      30    167    143    340
Upper Eastern (UE)      10     41     40     91


South Western           -     153     99    252
(Homabay/Rongo [HR})
South Western (Kisii    -      78     41    119
Central [KC])
Total                   40    439    323    802
Maize samples collected from farmer
   stores (post-harvest / storage)
                                          Year
Region                          2009   2010   2011    Total
Lower Eastern                    87    276    156     519
Upper Eastern                    59    253       44   356


South Western                    -     368    101     469
(Homabay/Rongo)
South Western (Kisii Central)    30    214       39   283


Total                           176    1111   340     1627
Maize samples collected from
                 markets
                                 Year
District               2009       2010   2011   Total
Lower Eastern           152       535    219    906
Upper Eastern           126       232     38    396
South Western            -        345     92    437
(Homabay/Rongo)
South Western (Kisii     52       154     40    246
Central)
Total                   330       1266   389    1985


Total Samples analyzed = 4,414
Maize samples from farmer fields & Stores with
aflatoxin levels above and below 10ppb (2009)
120


                                              #Samples <10 (μg/kg)
100

                                              % Samples >10 (μg/kg)
80


                                                        Region               Range
60                                                                           (μg/kg)        STDev
                                                        Upper Eastern (UE)    0 - 9091.8    2874.9
40                                                FF
                                                        Lower Eastern (LE)     0 - 273.8     68.9
20

                                                        Upper Eastern (UE)    0 - 27393.7   4188
 0                                                FS
         UE     LE       UE   LE (N=   KC               Lower Eastern (LE)    0 - 3180.7     422
       (N=10) (N=30)   (N=58)  87)   (N=30)
                                                        Kisii Central (KC)      0 - 5.4      1.6
      Farmer Fields     Farmer Stores
Maize samples from market with aflatoxin
       levels above and below 10ppb (2009)

60

                                           % Samples <10 (μg/kg)
50
                                           % Samples >10 (μg/kg)
40


30

                                             Region                Range (μg/kg)   STDev
20
                                             Upper Eastern (UE)      0 - 12000     2160
10
                                             Lower Eastern (LE)       0 - 9302     166.4
0                                            Kisii Central (KC)      0 – 3442.2    2160
     KC (N=52)   LE (N=152)   UE (N=126)
Proportion of Maize samples from the
  farmer stores with aflatoxin levels
        above 10 ppb (2009)
     90

     80

     70

     60

     50                                     1 month PH

     40                                     2 months PH
                                            3 months PH
     30

     20

     10

      0
          Makueni   Embu   Mbeere   Kisii
                           North
Proportion of Maize samples from the market
  with aflatoxin levels above 10 ppb (2009)

   100

    90

    80

    70

    60
                                           1 month PH
    50
                                           2 months PH
    40                                     3 months PH

    30

    20

    10

     0
         Makueni   Embu   Mbeere   Kisii
                          North
Maize samples from farmer fields & Stores with
      aflatoxin levels above and below 10ppb (2010)


90
                      % Samples <10 (μg/kg)
80
                      % Samples >10 (μg/kg)
70
60
50
                                                   Region
                                                                        Range (μg/kg)   STDev
40                                                 Upper Eastern (UE)
                                                                            0 - 252     52.7
30
                                                   Lower Eastern (LE)
20                                                                        0 – 1454.8    139.1
                                              FF
10                                                 Hbay/Rongo (HB)
                                                                           0 – 722.2     66
0                                                  Kisii Central (KC)
                                                                           0 – 558.7    77.5


                                                   Upper Eastern (UE)
                                                                          0 – 22641.7   253.5
     Farmer Fields   Farmer Stores                 Lower Eastern (LE)
                                                                          0 – 1978.3    234.5
                                              FS
                                                   Hbay/Rongo (HB)
                                                                          0 – 1511.2    123.6
                                                   Kisii Central (KC)
                                                                           0 – 611.8    77.2
Maize samples from the first and second
seasons with aflatoxin levels above 10ppb
                  (2010)
  50

  45

  40

  35

  30

  25
                                                                  October-November
  20                                                              March - May
  15

  10

   5

   0
       Lower Eastern Upper Eastern   Hbay/Rongo   Kisii Central
         (N=149)        (N=41)         (N=153)       (N=79)
Proportion of samples collected from
     farmer stores with aflatoxin levels above
                 10 μg/kg (2010)

February – March harvest                                     July - August harvest

                                                        80
80
                                                        70
70

60                                                      60

50                                    KisiiCentral      50

40                                    Homabay / Rongo   40

30                                    Lower Eastern     30

20                                    Upper Eastern     20

10                                                      10

 0                                                       0
      1 month   2 months   3 months                            1 month       2 months
Maize samples from markets with aflatoxin levels
              above and below 10ppb, (2010)
90

80
                                                    % Samples <10 (μg/kg)
70

                                                    % Samples >10 (μg/kg)
60

50

40

30

20
                                                      Region                Range (μg/kg)   STDev
                                                      Upper Eastern (UE)      0 – 1632.9    184.7
10
                                                      Lower Eastern (LE)      0 – 2076.7    188.4
0
      Lower     Upper    Hbay/Rongo Kisii Central     Hbay/Rongo (HB)         0 – 379.5      42
     Eastern   Eastern     (N=345)    (N=154)
     (N=535)   (N=232)                                Kisii Central (KC)      0 – 1308.8    148.9
Maize samples from farmer fields & Stores with
      aflatoxin levels above and below 10ppb (Jan – May
                             2011)
120
                      % samples < 10ppb

100                   % samples >10 ppb


80                                              Region               Range
                                                                     (μg/kg)     STDev
                                                Upper Eastern (UE)
60                                                                   0 – 581.5   94.4
                                                Lower Eastern (LE)
                                                                     0 – 354.6   49.8
40                                         FF
                                                Hbay/Rongo (HB)
                                                                      0 – 20.2    3.6
20
                                                Kisii Central (KC)
                                                                      0 – 63.1    9.8

 0
                                                Upper Eastern (UE)
                                                                     0 – 248.5   49.1
                                                Lower Eastern (LE)
                                                                     0 – 685.6   92.9
                                           FS
                                                Hbay/Rongo (HB)
                                                                      0 – 41.6    5.6
      Farmer Fields        Farmer Stores        Kisii Central (KC)
                                                                     0 – 357.2    57
Maize samples from markets with aflatoxin levels
           above and below 10ppb, (Jan – May, 2011)
100

90                                                      % samples < 10ppb

80                                                      % samples >10 ppb

70

60

50

40
                                                             Region               Range
30
                                                                                  (μg/kg)      STDev
20                                                           Upper Eastern (UE)   0 – 1679.6   286.2
10                                                           Lower Eastern (LE)   0 – 3568.3   335.9
 0                                                           Hbay/Rongo (HB)
      H/R (N=92)   KC (N=40)   LE (N=219)   UE (N=38)                              0 – 36.8     5.9
                                                             Kisii Central (KC)    0 – 60.7     9.7
Conclusion
• Occurrence of aflatoxins in maize is a complex series of interaction
  between G x E x Pathogen x Farmers practices. This complexity
  poses difficulties in achieving control.
• We did not find differences in aflatoxin levels among varieties /
  hybrids grown by farmers.
• Contamination starts from the field
    – Need to factor in environmental conditions
• Aflatoxin is not homogeneously distributed in contaminated lots.
  Sampling poses a major challenge, hence the fluctuations between
  sampling times.
• Aflatoxin contaminated maize samples were found from both South
  western and Eastern Kenya regions
• This is the first systematic study looking at aflatoxin contamination
  along the maize value chain
Acknowledgements
• Partners: Ministry of Agriculture extension
  staff, Farmers, Traders, KARI – Katumani
  staff: Centre Director, crop protection and
  support staff
• ICRISAT for aflatoxin analysis
• ACDI/VOCA
• Financial support
  – Bill and Melinda Gates Foundation

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Prevalence of aflatoxin along the maize value chain in kenya

  • 1. Prevalence of aflatoxin along the maize value chain in Kenya. George Mahuku (CIMMYT) & Henry (H. Sila) Nzioki (KARI)
  • 2. Mycotoxin producing fungi • Weak parasite • Very susceptible to ecological F. graminierum A. Flavus F. verticillioides conditions • Optimum DON FB AF conditions differ for growth & toxin production • Mycotoxins production Temp 25° 35° 30° elicited by stress aw 0.98 0.78 0.96
  • 3. Mycotoxins in Maize and effect on human health Fungus Mycotoxin International Health Effects limits (vary) Aspergillus Aflatoxin B1 (0 – 50 ppb) Carcinogen, affecting the liver, flavus and A. reduced efficiency of the parasiticus Kenya (10 ppb) immunological system, retards growth and development of children Fusarium Fumonisin B1 4 ppb Asociated with esophageal cancer, verticillioides and neural tube defects leading to abortion Fusarium Zearalenone Not established Properties of estrogen hormones graminearum F. Deoxynivalenol 1 ppm Reduced efficiency of the graminearum immune system Penicillium Ochratoxin A Not established Chronical renal diseases verrucosum
  • 4. Variation in acceptable aflatoxin levels
  • 5. Aflatoxin • are naturally occurring mycotoxins produced by the fungi Aspergillus flavus and A. parasiticus. • not all A. flavus strains are toxigenic • grow on maize, peanuts ,wheat, beans and rice. • are a problem particularly in warm and humid, tropical countries. • drought conditions are ideal for growth and proliferation of fungi.
  • 6. Aflatoxin affected major crops • Cereals: Maize, Sorghum, Pearl millet • Oil seeds: Groundnuts, Soybean, Sunflower • Spices: Chillies, Black pepper, Turmeric • Tree nuts: Pistachio, Almonds, coconut
  • 7. Aspergillus and aflatoxin • Aspergillus flavus – opportunistic pathogen • Superior adaptability – Survives in a wide range of environments: soil, plant debris, dead insects and seeds • Fungus does not need a live host to survive • Complex environmental and ecological factors affect A. flavus infection and aflatoxin contamination. • Aflatoxin contamination is: – unavoidable under the present production, processing and storage of crops & commodities. • Infection and aflatoxin contamination can occur at pre-harvest, harvest, post-harvest, process, storages, transit stages
  • 8. Factors affecting Aflatoxin contamination of Maize Environmental Factors Harvesting Biological Factors -Temperature - Crop maturity -Susceptible crop - Moisture availability - Temperature - Compatible toxigenic fungi - Mechanical injury - Moisture -Insect/ bird damage -Handling Processing & Humans Storage Animals -Structure; -Moisture; -Temperature Distribution Detection/diversion Animal Products
  • 9. Aflatoxin in the Food Chain FEED
  • 10. Response to different concentrations of aflatoxin zero Increasing concentration of aflatoxin
  • 11. Objectives • Understand the incidence and prevalence of aflatoxin along the maize value chain in selected study areas. • Identify critical points where intervention technologies are mostly likely to be more effective
  • 12. Maize Sampling Sites • Lower Eastern – Machakos County: Machakos, Kathiani Kangundo and Matungulu Districts – Makueni County: Mbooni East and Makueni Districts • Upper Eastern – Embu County: Mbeere North, Embu North and Embu West Districts • South Western Kenya – Homabay County: Homabay and Rongo Districts – Kisii County: Kisii Central District
  • 13. Methodology • Along identified critical points along the market chains, samples were collected: • Pre-harvest – physiological maturity while in the field • Harvest, handling and processing for storage • Storage by farmers (30 day interval) • Markets (30 day interval) • Assemblers • Wholesalers • Retailers • Consumers of products
  • 14. Information / Data collected • Farmer / Actor name • GPS coordinates • Maize variety • Source of maize • Moisture content • I kg maize sample for analysis (following a standard protocol: Aflacontrol website)
  • 15. Maize samples collected from farmer fields (pre-harvest) Year Region 2009 2010 2011 Total Lower Eastern (LE) 30 167 143 340 Upper Eastern (UE) 10 41 40 91 South Western - 153 99 252 (Homabay/Rongo [HR}) South Western (Kisii - 78 41 119 Central [KC]) Total 40 439 323 802
  • 16. Maize samples collected from farmer stores (post-harvest / storage) Year Region 2009 2010 2011 Total Lower Eastern 87 276 156 519 Upper Eastern 59 253 44 356 South Western - 368 101 469 (Homabay/Rongo) South Western (Kisii Central) 30 214 39 283 Total 176 1111 340 1627
  • 17. Maize samples collected from markets Year District 2009 2010 2011 Total Lower Eastern 152 535 219 906 Upper Eastern 126 232 38 396 South Western - 345 92 437 (Homabay/Rongo) South Western (Kisii 52 154 40 246 Central) Total 330 1266 389 1985 Total Samples analyzed = 4,414
  • 18. Maize samples from farmer fields & Stores with aflatoxin levels above and below 10ppb (2009) 120 #Samples <10 (μg/kg) 100 % Samples >10 (μg/kg) 80 Region Range 60 (μg/kg) STDev Upper Eastern (UE) 0 - 9091.8 2874.9 40 FF Lower Eastern (LE) 0 - 273.8 68.9 20 Upper Eastern (UE) 0 - 27393.7 4188 0 FS UE LE UE LE (N= KC Lower Eastern (LE) 0 - 3180.7 422 (N=10) (N=30) (N=58) 87) (N=30) Kisii Central (KC) 0 - 5.4 1.6 Farmer Fields Farmer Stores
  • 19. Maize samples from market with aflatoxin levels above and below 10ppb (2009) 60 % Samples <10 (μg/kg) 50 % Samples >10 (μg/kg) 40 30 Region Range (μg/kg) STDev 20 Upper Eastern (UE) 0 - 12000 2160 10 Lower Eastern (LE) 0 - 9302 166.4 0 Kisii Central (KC) 0 – 3442.2 2160 KC (N=52) LE (N=152) UE (N=126)
  • 20. Proportion of Maize samples from the farmer stores with aflatoxin levels above 10 ppb (2009) 90 80 70 60 50 1 month PH 40 2 months PH 3 months PH 30 20 10 0 Makueni Embu Mbeere Kisii North
  • 21. Proportion of Maize samples from the market with aflatoxin levels above 10 ppb (2009) 100 90 80 70 60 1 month PH 50 2 months PH 40 3 months PH 30 20 10 0 Makueni Embu Mbeere Kisii North
  • 22. Maize samples from farmer fields & Stores with aflatoxin levels above and below 10ppb (2010) 90 % Samples <10 (μg/kg) 80 % Samples >10 (μg/kg) 70 60 50 Region Range (μg/kg) STDev 40 Upper Eastern (UE) 0 - 252 52.7 30 Lower Eastern (LE) 20 0 – 1454.8 139.1 FF 10 Hbay/Rongo (HB) 0 – 722.2 66 0 Kisii Central (KC) 0 – 558.7 77.5 Upper Eastern (UE) 0 – 22641.7 253.5 Farmer Fields Farmer Stores Lower Eastern (LE) 0 – 1978.3 234.5 FS Hbay/Rongo (HB) 0 – 1511.2 123.6 Kisii Central (KC) 0 – 611.8 77.2
  • 23. Maize samples from the first and second seasons with aflatoxin levels above 10ppb (2010) 50 45 40 35 30 25 October-November 20 March - May 15 10 5 0 Lower Eastern Upper Eastern Hbay/Rongo Kisii Central (N=149) (N=41) (N=153) (N=79)
  • 24. Proportion of samples collected from farmer stores with aflatoxin levels above 10 μg/kg (2010) February – March harvest July - August harvest 80 80 70 70 60 60 50 KisiiCentral 50 40 Homabay / Rongo 40 30 Lower Eastern 30 20 Upper Eastern 20 10 10 0 0 1 month 2 months 3 months 1 month 2 months
  • 25. Maize samples from markets with aflatoxin levels above and below 10ppb, (2010) 90 80 % Samples <10 (μg/kg) 70 % Samples >10 (μg/kg) 60 50 40 30 20 Region Range (μg/kg) STDev Upper Eastern (UE) 0 – 1632.9 184.7 10 Lower Eastern (LE) 0 – 2076.7 188.4 0 Lower Upper Hbay/Rongo Kisii Central Hbay/Rongo (HB) 0 – 379.5 42 Eastern Eastern (N=345) (N=154) (N=535) (N=232) Kisii Central (KC) 0 – 1308.8 148.9
  • 26. Maize samples from farmer fields & Stores with aflatoxin levels above and below 10ppb (Jan – May 2011) 120 % samples < 10ppb 100 % samples >10 ppb 80 Region Range (μg/kg) STDev Upper Eastern (UE) 60 0 – 581.5 94.4 Lower Eastern (LE) 0 – 354.6 49.8 40 FF Hbay/Rongo (HB) 0 – 20.2 3.6 20 Kisii Central (KC) 0 – 63.1 9.8 0 Upper Eastern (UE) 0 – 248.5 49.1 Lower Eastern (LE) 0 – 685.6 92.9 FS Hbay/Rongo (HB) 0 – 41.6 5.6 Farmer Fields Farmer Stores Kisii Central (KC) 0 – 357.2 57
  • 27. Maize samples from markets with aflatoxin levels above and below 10ppb, (Jan – May, 2011) 100 90 % samples < 10ppb 80 % samples >10 ppb 70 60 50 40 Region Range 30 (μg/kg) STDev 20 Upper Eastern (UE) 0 – 1679.6 286.2 10 Lower Eastern (LE) 0 – 3568.3 335.9 0 Hbay/Rongo (HB) H/R (N=92) KC (N=40) LE (N=219) UE (N=38) 0 – 36.8 5.9 Kisii Central (KC) 0 – 60.7 9.7
  • 28. Conclusion • Occurrence of aflatoxins in maize is a complex series of interaction between G x E x Pathogen x Farmers practices. This complexity poses difficulties in achieving control. • We did not find differences in aflatoxin levels among varieties / hybrids grown by farmers. • Contamination starts from the field – Need to factor in environmental conditions • Aflatoxin is not homogeneously distributed in contaminated lots. Sampling poses a major challenge, hence the fluctuations between sampling times. • Aflatoxin contaminated maize samples were found from both South western and Eastern Kenya regions • This is the first systematic study looking at aflatoxin contamination along the maize value chain
  • 29. Acknowledgements • Partners: Ministry of Agriculture extension staff, Farmers, Traders, KARI – Katumani staff: Centre Director, crop protection and support staff • ICRISAT for aflatoxin analysis • ACDI/VOCA • Financial support – Bill and Melinda Gates Foundation