1. PRADEEP BALAN
E-Mail: bpradeep2010@yahoo.co.in –Mobile +91 9543912229, +91 9789996599
Aiming Managerial Position in Maintenance operations, Project execution with the reputed
Organization in Manufacturing and process industry preferably in Chennai
 Over a 19 years 2 months experience in Industrial Maintenance Management in
manufacturing, Switchgear and Automobile industry.
 An effective Communicator with strong analytical knowledge, Coordination and people
management skills .Currently handling 10 peoples of maintenance team across 2 shifts
and reporting to Maintenance Senior Manager.
Carrier Digest:
.
 Since April 2011 till date Sundaram Fasteners Ltd as a Engineer –Maintenance.
• Strong skills in the area of :
 Exposure in maintenance of VMC,HMC,TC,Centerless grinder,Milling,Gundrill
and assy Hydropneumatic presses,SPM m/c s.
 Experienced in implementing activities for Zero Breakdown ,Zero accident, Zero
rejection , Zero Pollution.
 Exposure in taking corrective action of increasing MTBF and reducing MTTR.
 Well experienced in implementing various activities for Autonomous
Maintenance(Jishu Hozen).Activities like initiation of tag for abnormality,tag
removal,visual control,hard to reach clean to inspect .
 Experienced in preventive maintenance,predictive maintenance & breakdown
maintenance.Based on DRM (Daily Routine Management).
 Contributed for identification & maintenance of Key machines,B-category & C-
category.
 Familirazed inTPM activities like preparation of maintenance optimal condition
checklist MTBF,MTTR calculation.
 Well experienced in maintaining all records & documents related to TPM & Plant
Engineering.
 Safety management in shop floor.
 Trouble shooting of pneumatics & hydraulic system.
 Sap entry of breakdown activities with why why analysis.
 SAP activities for TS 16949 Activities.(Maintenance).
 Breakdown attending knowledge in YCM supermax , Makino, Chiron, M/c’s.

2. Functional Strengths :
-Installation & commissioning - Operation &Maintenance - Cost savings Initiatives
- Planning - Contract Administration - sap activity (maintenance)
- Vendor Development - Project planning Execution - Preventive maintenance
- Team Work -spare maintain - Breakdown maintenance
Roles & Responsibilities:
 Plant utilities maintenance.
 Maintaining critical machine availability >95%.
 Upgradation of plant machineries.
 Mentor all team member under my shifts ensuring all are held
accountable for performance.
 Ensure repairs and maintenance cost are controlled to agreed level.
 Train ,review,coach,discipline and lead an 10 person maintenance team
across 2 shifts.
Knowledge Domain :
 Implementation & Improvement systems in YCM supermax Machines.
 Techniques Like TPM, Why Why Analysis.
 LM guide,Ballscrew ,Hydraulic pumps, ATC motor, Coolant Pumps
servicing in VMC & CNC m/c.
 Laser Cutting technology including alignment of mirrors , Robotic welding
Technology etc.
Trainings Attended:
IN OVERSEAS:
• Onsite Training by Triumpf Laser Operations and Maintenance by Triumpf (Germany)
• Onsite Training on EHRT ( Germany ) Hole cut& Bender – Operation and maintenance
• Onsite Training on Hindustan Hydraulics EHP 110 Press brake –Maintenance.
• Onsite Training in continous implementation program stage 3 by TJW Ltd.
• First Aid class regarding CPR and safety handling in Jebel Ali Free Zone.
• Fire Fighting techniques in Jebel Ali Free Zone Dubai.
• Train the trainer 1 & 2– to train the people in their area

3. IN INDIA :
• Training in TS 16969 audit in SFL.
• Speed Program Training conducted by Crest Team in SFL.
• Hydraulics and Pneumatics Training in CPAT.
Carrier Scan
 Since Apr 2007-Mar 2011(4 years) Lucy Switch Gear Fze as a junior Engineer –
Maintenance.
(Pioneer and Leading manufacturer of MV -Ring main units, SF6 Circuit breakers, L.V Panels,
Gemini RTU control system in UK and Middle east with annual turn over of 500 Million AED /
Year.)
 Joined as a Maintenance Techinican in 2007.
 Promoted as junior engineer- Maintenance 2009.
 Strong skills in the area of :
 Installation, commissioning and maintenance of Triumpf laser steel
processor(Germany)- TCL 2530 , 4030, 3050, 3030 machines -4 Nos.
 Installation, Commissioning and Maintenance of Carl Cloos Robotic welding system
1 No.
 Installation, Commissioning and Maintenance of powder curing ovens with Gema ,
Nordson, Mitsubha Automatic Powder Spray systems 3 Nos .
 Maintenance in Compressors and Driers.
 Pipelines and utility activities .
 Good knowledge of Maintenance of CNC , SPM , Mig ,Tig weld systems, shot blast ,
RCT plant , Powder coating systems.
 Trouble shooting of Pneumatics, hydraulic systems.
 Handled Wide variety of Press brakes like Trumpf , Edwards press brakes ,
Hindustan hydraulics press brakes from 30 to 150 tons.
 Implementing of OPM (Operator Preventive maintenance) and PM schedules for the
plant.
 Served as a Project staff in the production line expansion projects Fabrication,
assembly, and Clean room setup including Layout planning execution.
 Energy monitoring of electrical, Diesel, Water and generate Monthly report.
Since April 97 to Mar 2007 (10 Years) M/S Sundaram Fasteners Ltd. Padi Chennai.
• Work experience & Break down activities in WED ,SPM Plant.
• Hydraulic pipe lining in power packs.
• Experience in Heat treatment plant, forging, rolling, grinding & Blowers.
• Knowledge in wire drawing plant & Cranes (20 Ton ).
• All types of mechanical pumps such as Beacon and Kirloskar.

4. • All types of conveyors & Furnaces (SYF,SAF,BGF )
• Work experience in Auto phosphating & Auto Plating Plants.
• Experience in Effluent treatment plants (ETP) & (STP).
Since April 96 to Mar 1997 (1 Years) M/S Garg Fasteners Ltd. Chennai.
 Knowledge in handling instrumentation such as Vernier Caliper, Micrometer, Snap
gauges and Dial gauge.
 Experience in tooling department in drilling, lathe, shaping and milling m/c.
Six month experience as header machine operator.
Achievements:
 Standardisation of pneumatic spares in copy turn machines,hydraulic pumps in
Gundrilling machines and LM guide ways in CNC machines.
 Hydraulic oil consumption reduction from 1000 lit to 600 lit per month.
 Compressor energy saving by routine air line audits & leak arresting.
 Vibrator bowl lining life enhancement from 4 months to more than 3 years.
 Power consumption reduction by introducing variable frequency drives for centralized
coolent system with our team.
 Reduction of R&M expenses through replacement of better quality spares and inplant
services including Ball screw support bearing seal provision to prevent burr and
coolant entry in supermax (VMCs).
Academic Credentials:
 DME – Diploma in mechanical engineering . Chennai .
(Thiru Seven Hills Polytechinic Chennai
 HSS – The Muthialpet Higher Secondary School
Chennal.
 SSLC – DonBosco Matriculation School
Chennai.
Computer Exposure :
• Package : MS Office.

5. • Operating system : Windows 2000.
• SAP : Maintenance Module (Beginner).
Personal Dossier
Date of Birth : 06.01.1976.
Marital Status : Married.
Permanent Address : No-11 sree villa,manikandan street,
New Perungalathur,
Chennai 600063 .Tamilnadu , India.
Contact Numbers : 0091 9543912229 , 0091 9789996599.
Languages Known : Tamil , English , Malayalam & Hindi.
References : To be furnished upon request.
Declaration
I hereby declare that the information furnished above is true to the best of my knowledge
Date :
Place : Chennai. Pradeep Balan

6. Door No.11 Sree Villa Manikandan Street, New Perungalathur, Chennai, Tamilnadu Pin-600 063.
Email: bpradeep2010@yahoo.co.in.

7. Door No.11 Sree Villa Manikandan Street, New Perungalathur, Chennai, Tamilnadu Pin-600 063.
Email: bpradeep2010@yahoo.co.in.