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Iwan Chandra
AICOOL - Indonesia
• Background
• Basic Design
  – Safety Aspect
  – Components Selection
• Production & Testing Facilities
• Installation on Site
• Customer Approach
Climate Change & Global Warming
• Safety Standard
  – EN 378 : Refrigerating systems and heat pumps
    Safety and environmental requirements
  – ISO (DIS) 5149: Refrigerating systems and heat
    pumps - Safety and environmental requirements
  – IEC 60335-2-40: Particular requirements for
    electrical heat pumps, air-conditioners and
    dehumidifiers
  – SNI-06-6500-2000 – Refrigerant application for
    fixed Installation
• Safety Aspect
  – Unit Construction must be consider for avoid
    Triangle of Fire Condition occurs. Eliminate at
    least one factor, preferable two factor i.e
    Ignition and Refrigerants concentration.
  – Charge Limitation for Direct system
    (Refrigerant circulated to the Room)
  – Electrical control box with ATEX Spec.
  – All Control & Accessories without Sparks
• Concern to component w/ large amount of
  Refrigerant – Condenser Coils
  – Separate with other component & parts
  – Free space at bottom
    because R290 gas
    heavier than air.
  – Good Ventilation
• Eliminate for all electrical component that
  have potential to produce sparks, ensure :
  – Placed on appropriate enclosure
  – Replace with solid
    state contact or
    explosion proof spec
  – Locate externally
• Compressor




               Anti Static Electric Box

               Cable Conduit
• Heat Exchangers. According to minimize the
  charge, select the smaller volume.




Conventional Fins and Tube,                 Advanced HX with 40% Reduce Volume
can Maximizing the Airflow to Reduce Size   Microchannels Technology for Condenser
• Heat Exchangers. According to minimize the
  charge, select the smaller volume.




Shell n Tubes Coolers for Chillers   Braze Plate Heat Exchanger BPHE
Very Large of Volume                 85 % Reduction in Volume of S&T
• Other Parts & Accessories




                              Must be specialized
                              For HC Refrigerants
• Using HC Refrigerant will take changes to
  safety of production line
• Give Warning to some area which work with
  HC Gas
• Layout of Safety Controlled Area
• Refrigerant Handling and Storage
• Rules for R290
  refrigerant cylinders
  usually same as any
  flammable gas cylinder
  – Store outside – follow local
    regulations for LPG, if none at least:
  ☺ In a locked cage
  ☺ At ground level (never below)
  ☺ Away from air intakes to building
  ☺ Remote from ignition sources
     No smoking
• Location & Positioning would generally be
  within the requirement of Relevant
  Standards
  – Located Outside
    (Open Air), unit
    should be positioned
    to avoid refrigerant
    leaking into the
    building
– Located Inside in a
  Machinery room,
  occupied space, or
  within a ventilated
  space enclosure,
  specified in EN 378-1
• Training
  – Design engineers technical and safe handling
  – Production workers basic safe handling
  – Production technicians thorough safe
    handling
  – Service technicians thorough safe handling
Conversion of R290 in Chillers and Ducted Air Conditioners

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Conversion of R290 in Chillers and Ducted Air Conditioners

  • 2. • Background • Basic Design – Safety Aspect – Components Selection • Production & Testing Facilities • Installation on Site • Customer Approach
  • 3.
  • 4.
  • 5.
  • 6. Climate Change & Global Warming
  • 7. • Safety Standard – EN 378 : Refrigerating systems and heat pumps Safety and environmental requirements – ISO (DIS) 5149: Refrigerating systems and heat pumps - Safety and environmental requirements – IEC 60335-2-40: Particular requirements for electrical heat pumps, air-conditioners and dehumidifiers – SNI-06-6500-2000 – Refrigerant application for fixed Installation
  • 8. • Safety Aspect – Unit Construction must be consider for avoid Triangle of Fire Condition occurs. Eliminate at least one factor, preferable two factor i.e Ignition and Refrigerants concentration. – Charge Limitation for Direct system (Refrigerant circulated to the Room) – Electrical control box with ATEX Spec. – All Control & Accessories without Sparks
  • 9. • Concern to component w/ large amount of Refrigerant – Condenser Coils – Separate with other component & parts – Free space at bottom because R290 gas heavier than air. – Good Ventilation
  • 10. • Eliminate for all electrical component that have potential to produce sparks, ensure : – Placed on appropriate enclosure – Replace with solid state contact or explosion proof spec – Locate externally
  • 11. • Compressor Anti Static Electric Box Cable Conduit
  • 12. • Heat Exchangers. According to minimize the charge, select the smaller volume. Conventional Fins and Tube, Advanced HX with 40% Reduce Volume can Maximizing the Airflow to Reduce Size Microchannels Technology for Condenser
  • 13. • Heat Exchangers. According to minimize the charge, select the smaller volume. Shell n Tubes Coolers for Chillers Braze Plate Heat Exchanger BPHE Very Large of Volume 85 % Reduction in Volume of S&T
  • 14. • Other Parts & Accessories Must be specialized For HC Refrigerants
  • 15. • Using HC Refrigerant will take changes to safety of production line
  • 16. • Give Warning to some area which work with HC Gas
  • 17. • Layout of Safety Controlled Area
  • 18. • Refrigerant Handling and Storage • Rules for R290 refrigerant cylinders usually same as any flammable gas cylinder – Store outside – follow local regulations for LPG, if none at least: ☺ In a locked cage ☺ At ground level (never below) ☺ Away from air intakes to building ☺ Remote from ignition sources No smoking
  • 19. • Location & Positioning would generally be within the requirement of Relevant Standards – Located Outside (Open Air), unit should be positioned to avoid refrigerant leaking into the building
  • 20. – Located Inside in a Machinery room, occupied space, or within a ventilated space enclosure, specified in EN 378-1
  • 21. • Training – Design engineers technical and safe handling – Production workers basic safe handling – Production technicians thorough safe handling – Service technicians thorough safe handling