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Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta




                                                                                 Week 8



                                Prod ucing
                                   and Se rvices
                     Go        ods

                                             Jakarta, Novem
                                                           ber 2007



Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta




                            What Does Production Mean Today?


  • The concept of production means services as well as
    goods.
  • The key difference between production and services
    operations is the customer's involvement in the latter.
  • Customers are involved in all kinds of production because
    electronic communications are key components in winning
    and keeping customers.




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta




                Services…                                                  Goods…


      •    are performed                                     •         are made
      •    are intangible                                    •         are tangible
      •    are unstorable                                    •         are storable
                                                             •         29.7% of GDP (US)
      •    50.3% of GDP (US)




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                    The Growth of Global Operations

 • Global competition has made production a faster-paced,
   more complex activity.
 • New technologies make machines that run cleaner, faster
   and safer and that operate on a global scale.
 • With the Internet, producers of both services and goods
   can integrate their production with those of far-off suppliers
   and customers.




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                                                What is utility ?


         “A product’s ability to satisfy a human want.”
  Four kinds:
     – Time
     – Place
     – Possession/ Ownership
     – Form




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta


                                                What is Operations
                                       (or Production) Management



              Systematic direction and control of the processes
               that transform resources into finished products
                  that create value for and provide benefits
                                 to customers




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                     Resource Transformation Process




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta




        What are Operations (or Production) Managers?



       Managers responsible for ensuring that operations
         processes create value and provide benefits




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta




                Services…                                                  Goods…


      •    are performed                                     •         are made
      •    are intangible                                    •         are tangible
      •    are unstorable                                    •         are storable
                                                             •         29.7% of GDP (US)
      •    50.3% of GDP (US)




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                                Operations Processes


 • Operations process is a set of methods and technologies
   used in the production of a good or a service

        – Goods classification is based on whether an operations
          process combines resources or breaks them into
          component parts
        – Services classification is based on the extent of customer
          contact required




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta


                                  Goods-Manufacturing Processes :
                                   Analytic vs. Synthetic Processes




 • Analytic process breaks down resources into components

 • Synthetic process combines raw materials to produce a
   finished product




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta




Service Processes: Extent of Customer Contact



  • High-contact system is an operation in which the
    customer is part of the system during service delivery




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta




  • Low-contact system is an operation in which the
    customer need not be a part of the system to receive the
    service




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta


                             Differences between
            Service and Manufacturing Operations




  • Focus on Performance
  • Focus on Process and Outcome
  • Focus on Service Characteristics
         – Intangibility
         – Customization
         – Unstorability
  • Focus on the Customer-Service Link
         – E-Commerce: The “Virtual Presence” of the Customer
  • Focus on Service Quality Considerations



Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                              Operations Planning


  • Managers from many departments contribute to decisions
    about operations.
  • The business plan and forecasts developed by top
    managers guide operations planning.
      – Forecast is a facet of a long-range
        production plan that predicts
        future demand




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                   Operations Planning and Control




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                                          What is Capacity ?




  Amount of a product that a company can produce
  under normal working conditions




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                                    Capacity Planning


  • Capacity Planning for Producing Goods
     – Capacity planning for goods means ensuring that a
       firm’s capacity slightly exceeds normal demand for its
       product.

  • Capacity Planning for Producing Services
     – In low-contact processes, maintaining inventory lets
       managers set capacity at the level of average
       demand.
     – In high-contact processes, managers must plan
       capacity to meet peak demand.




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                                     Location Planning


   • Location Planning for Producing Goods
       – Location decisions are influenced by proximity to raw
         materials and markets, availability of labor, energy
         and transportation costs and other factors.
   • Location Planning for Producing Services
       – Low-contact services can be located near resource
         supplies, labor or transportation outlets.
       – High-contact services must locate near the
         customers who participate in the system.




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



        Layout Planning for Producing Goods



   Layout must be planned for three types of space:
        1. Productive facilities
        2. Nonproductive facilities
        3. Support facilities




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta




                    Layout Planning for Producing Goods



   • Process layout groups equipment and people according to
     function
   • Cellular layout works well when a family of products
     follows a fixed flow path
   • Product layout is set up to make one type of product in a
     fixed sequence and is arranged according to its
     production requirements
        – Assembly line is a product layout in which a product
          moves step-by-step through a plant on conveyer
          belts or other equipment until it is completed




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                              Layouts for Producing Goods




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



   Other Developments in Layout Flexibility




  • U-shaped product line is a product layout in which
    machines and workers are placed in a narrow U shape
    rather than a straight line


  • Flexible Manufacturing System (FMS) is a production
    system in which a single factory uses automation to
    produce a wide variety of products




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



   Layout Planning for Producing Services



  • In a low-contact system, the facility should be arranged to
    enhance the performing of the service.
  • In a high-contact system, the facility should be arranged
    to meet customer needs.




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



  Layout of a Typical Piccadilly Cafeteria




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                                             What is Quality ?



             The American Society for Quality defines quality
            as the combination of “characteristics of a product
             or service that bear on its ability to satisfy stated
                             or implied needs.”




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                                           Methods Planning



  • Methods Improvement in Goods
     – Process flowchart is a diagram included in a detailed
        description of methods
  • Methods Improvement in Services
     – Service flow analysis shows the flow of processes
        that make up a given service
     – Designing to Control Employee Discretion in Services
     – Design for Customer Contact in Services




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                           Service Flow Analysis




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                        Operations Scheduling


 • Scheduling Goods Operations
        – Master production schedule
          shows which products will be
          produced, when production will
          take place and what resources
          will be used

 • Scheduling Service Operations
        – In low-contact services, work scheduling may be based
          either on desired completion dates or on the time of order
          arrivals.
        – In high-contact services, the customer must be
          accommodated as part of the system and its processes.



Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



    Tools for Scheduling Service Operations


 • Gantt chart diagrams steps to be performed and specifies
   the time required to complete each step




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



    Tools for Scheduling Service Operations


 • PERT chart breaks down large projects into steps and
   specifies the time required to perform each one




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                   What is Operation Control ?



     Process of monitoring production performance by
     comparing results with plans




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)    Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                                          What is Follow-Up ?




                   Production control activity for ensuring
             that production decisions are being implemented




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                 e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                        Materials Management



  • Materials management allows managers not only to
    control but also to plan and organize materials flow
         – Standardization is the use of standard and uniform
           components in the production process




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



         Major Areas in Material Management


 1. Transportation includes the means of transporting
    resources to the manufacturer and finished goods to
    buyers
 2. Warehousing is the storage of both incoming materials for
    production and finished goods for distribution to
    customers
 3. Inventory control includes the receiving, storing, handling
    and counting of all raw materials, partly finished goods
    and finished goods
 4. Purchasing is the acquisition of the raw materials and
    services that a firm needs to produce its products




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                              Purchasing Processes


  • Holding costs are costs of keeping extra supplies or
    inventory on hand

  • Opportunity costs are additional earnings that the
    company must pass up because funds are tied up in
    inventory

  • Lead time is the gap between the customer’s order
    placement and the seller’s shipment

  • Supplier selection is the process of deciding which
    suppliers to buy from




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



              Tools for Operations Process Control




  • Worker Training
  • Lean Production Systems:
    Just-in-Operations
      – Just-in-Time (JIT) Production
  • Material Requirements Planning
     – Bill of Materials
     – Manufacturing Resource Planning (MRP II)




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta



                                              What is Quality Control



        Management of the production process designed to
       manufacture goods or supply services that meet specific
                        quality standards




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id
Universitas Multimedia Nusantara (UMN)   Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta




                                          thank you




Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi                e-mail: anna@unimedia.ac.id

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Business w08 Producing Goods And Services @1

  • 1. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Week 8 Prod ucing and Se rvices Go ods Jakarta, Novem ber 2007 Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 2. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta What Does Production Mean Today? • The concept of production means services as well as goods. • The key difference between production and services operations is the customer's involvement in the latter. • Customers are involved in all kinds of production because electronic communications are key components in winning and keeping customers. Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 3. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Services… Goods… • are performed • are made • are intangible • are tangible • are unstorable • are storable • 29.7% of GDP (US) • 50.3% of GDP (US) Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 4. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta The Growth of Global Operations • Global competition has made production a faster-paced, more complex activity. • New technologies make machines that run cleaner, faster and safer and that operate on a global scale. • With the Internet, producers of both services and goods can integrate their production with those of far-off suppliers and customers. Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 5. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta What is utility ? “A product’s ability to satisfy a human want.” Four kinds: – Time – Place – Possession/ Ownership – Form Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 6. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta What is Operations (or Production) Management Systematic direction and control of the processes that transform resources into finished products that create value for and provide benefits to customers Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 7. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Resource Transformation Process Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 8. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta What are Operations (or Production) Managers? Managers responsible for ensuring that operations processes create value and provide benefits Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 9. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Services… Goods… • are performed • are made • are intangible • are tangible • are unstorable • are storable • 29.7% of GDP (US) • 50.3% of GDP (US) Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 10. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Operations Processes • Operations process is a set of methods and technologies used in the production of a good or a service – Goods classification is based on whether an operations process combines resources or breaks them into component parts – Services classification is based on the extent of customer contact required Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 11. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Goods-Manufacturing Processes : Analytic vs. Synthetic Processes • Analytic process breaks down resources into components • Synthetic process combines raw materials to produce a finished product Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 12. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Service Processes: Extent of Customer Contact • High-contact system is an operation in which the customer is part of the system during service delivery Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 13. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta • Low-contact system is an operation in which the customer need not be a part of the system to receive the service Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 14. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Differences between Service and Manufacturing Operations • Focus on Performance • Focus on Process and Outcome • Focus on Service Characteristics – Intangibility – Customization – Unstorability • Focus on the Customer-Service Link – E-Commerce: The “Virtual Presence” of the Customer • Focus on Service Quality Considerations Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 15. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Operations Planning • Managers from many departments contribute to decisions about operations. • The business plan and forecasts developed by top managers guide operations planning. – Forecast is a facet of a long-range production plan that predicts future demand Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 16. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Operations Planning and Control Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 17. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta What is Capacity ? Amount of a product that a company can produce under normal working conditions Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 18. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Capacity Planning • Capacity Planning for Producing Goods – Capacity planning for goods means ensuring that a firm’s capacity slightly exceeds normal demand for its product. • Capacity Planning for Producing Services – In low-contact processes, maintaining inventory lets managers set capacity at the level of average demand. – In high-contact processes, managers must plan capacity to meet peak demand. Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 19. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Location Planning • Location Planning for Producing Goods – Location decisions are influenced by proximity to raw materials and markets, availability of labor, energy and transportation costs and other factors. • Location Planning for Producing Services – Low-contact services can be located near resource supplies, labor or transportation outlets. – High-contact services must locate near the customers who participate in the system. Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 20. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Layout Planning for Producing Goods Layout must be planned for three types of space: 1. Productive facilities 2. Nonproductive facilities 3. Support facilities Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 21. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Layout Planning for Producing Goods • Process layout groups equipment and people according to function • Cellular layout works well when a family of products follows a fixed flow path • Product layout is set up to make one type of product in a fixed sequence and is arranged according to its production requirements – Assembly line is a product layout in which a product moves step-by-step through a plant on conveyer belts or other equipment until it is completed Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 22. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Layouts for Producing Goods Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 23. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Other Developments in Layout Flexibility • U-shaped product line is a product layout in which machines and workers are placed in a narrow U shape rather than a straight line • Flexible Manufacturing System (FMS) is a production system in which a single factory uses automation to produce a wide variety of products Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 24. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Layout Planning for Producing Services • In a low-contact system, the facility should be arranged to enhance the performing of the service. • In a high-contact system, the facility should be arranged to meet customer needs. Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 25. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Layout of a Typical Piccadilly Cafeteria Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 26. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta What is Quality ? The American Society for Quality defines quality as the combination of “characteristics of a product or service that bear on its ability to satisfy stated or implied needs.” Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 27. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Methods Planning • Methods Improvement in Goods – Process flowchart is a diagram included in a detailed description of methods • Methods Improvement in Services – Service flow analysis shows the flow of processes that make up a given service – Designing to Control Employee Discretion in Services – Design for Customer Contact in Services Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 28. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Service Flow Analysis Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 29. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Operations Scheduling • Scheduling Goods Operations – Master production schedule shows which products will be produced, when production will take place and what resources will be used • Scheduling Service Operations – In low-contact services, work scheduling may be based either on desired completion dates or on the time of order arrivals. – In high-contact services, the customer must be accommodated as part of the system and its processes. Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 30. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Tools for Scheduling Service Operations • Gantt chart diagrams steps to be performed and specifies the time required to complete each step Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 31. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Tools for Scheduling Service Operations • PERT chart breaks down large projects into steps and specifies the time required to perform each one Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 32. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta What is Operation Control ? Process of monitoring production performance by comparing results with plans Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 33. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta What is Follow-Up ? Production control activity for ensuring that production decisions are being implemented Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 34. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Materials Management • Materials management allows managers not only to control but also to plan and organize materials flow – Standardization is the use of standard and uniform components in the production process Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 35. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Major Areas in Material Management 1. Transportation includes the means of transporting resources to the manufacturer and finished goods to buyers 2. Warehousing is the storage of both incoming materials for production and finished goods for distribution to customers 3. Inventory control includes the receiving, storing, handling and counting of all raw materials, partly finished goods and finished goods 4. Purchasing is the acquisition of the raw materials and services that a firm needs to produce its products Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 36. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Purchasing Processes • Holding costs are costs of keeping extra supplies or inventory on hand • Opportunity costs are additional earnings that the company must pass up because funds are tied up in inventory • Lead time is the gap between the customer’s order placement and the seller’s shipment • Supplier selection is the process of deciding which suppliers to buy from Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 37. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta Tools for Operations Process Control • Worker Training • Lean Production Systems: Just-in-Operations – Just-in-Time (JIT) Production • Material Requirements Planning – Bill of Materials – Manufacturing Resource Planning (MRP II) Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 38. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta What is Quality Control Management of the production process designed to manufacture goods or supply services that meet specific quality standards Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id
  • 39. Universitas Multimedia Nusantara (UMN) Wisma BNI 46, 2nd Floor, Jl. Jend. Sudirman Kav.1 Jakarta thank you Exclusively prepared & presented by: Anna Riana Putriya, SE, MSi e-mail: anna@unimedia.ac.id