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ABWR Seminar –
Reactor, Core & Neutronics




LE Fennern
April 13, 2007

                                                                             1
                                                           GE Energy / Nuclear
                 Copyright © 2007 by GE Energy / Nuclear
                                                                     Apr, 2007
Contents

 •   Reactor Specification
 •   Reactor Pressure Vessel
 •   Reactor Assembly
 •   Core & Fuel Design




                                                                           2
                                                         GE Energy / Nuclear
               Copyright © 2007 by GE Energy / Nuclear
                                                                   Apr, 2007
ABWR Reactor Specification
• 3926 Rated MWth

• 872 Fuel Bundles
  – N- Lattice (symmetric water gap)
  – Active Fuel Length (3.66 m; 12 ft)
  – Moderate Power Density (51 kw/liter)

• 205 Control Blades
  – Fine Motion Control Rod Drives (FMCRDs)
     » Fast Hydraulic Scram
     » Motor-driven Withdrawal/Insertion

• RPV diameter increased from previous
  BWRs (7.1 m; 280 in), but ~0.7 m
  (~2.3 ft) shorter due to changes in
  configuration

                                                                                          3
                                                                        GE Energy / Nuclear
                              Copyright © 2007 by GE Energy / Nuclear
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ABWR Parameter Comparison
                       70
                                BWR 1   BWR 2   BWR 3      BWR 4                    BWR 5          BWR 6     Other   ABWR
                       65

                       60                                                                                                                     ESBWR
                                                                                                                                             4500 MWt
                       55

                       50                                                                                                                 Initial Power Density

                                                                                                                                          Uprated Power Density
                       45
                                                                                                                                          Power Uprate Underway
Power Density (kW/l)




                       40
                                                                                                                                            10x10
           kW/l




                       35
                                                               Parameter              BWR/4-Mk I            BWR/6-Mk         ABWR            ESBWR
                       30                                                              (Browns                  III
                                                                                       Ferry 3)            (Grand Gulf)
                       25
                                                        Power (MWt)                         3293              3900            3926             4500
                       20
                                                        Vessel height/dia. (m)           21.9/6.4            21.8/6.4        21.1/7.1         27.6/7.1
                       15
                                                        Fuel Bundles (number)                764               800             872             1132
                       10
                                                        Active Fuel Height (m)               3.7               3.7             3.7               3.0
                       5                                Number of CRDs/type                 185/LP           193/LP          205/FM           269/FM

                       0
                            0           10         20     30           40              50             60                70           80
                                                                 Plant Number


                                                                                                                                                              4
                                                                                                                                            GE Energy / Nuclear
                                                                Copyright © 2007 by GE Energy / Nuclear
                                                                                                                                                      Apr, 2007
ABWR Reactor Pressure Vessel (RPV)

The RPV:
• Houses reactor core (fuel)
• Serves as fission product
  barrier (to protect public)
• Provides floodable
  volume of water to keep
  reactor core cooled

                                                          Kashiwazaki-Kariwa 7
                                                          RPV Installation                     5
                                                                             GE Energy / Nuclear
                    Copyright © 2007 by GE Energy / Nuclear
                                                                                       Apr, 2007
ABWR RPV Forged Ring




                                                                        6
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            Copyright © 2007 by GE Energy / Nuclear
                                                                Apr, 2007
7
                                          GE Energy / Nuclear
Copyright © 2007 by GE Energy / Nuclear
                                                    Apr, 2007
ABWR Reactor Assembly
                             1
                                                               1      Vent and Head Spray
                                                               2      Steam Dryer
                                                               3      Steam Outlet Flow Restrictor
                                                               4      Steam Separators
                                                               5      RPV Stabilizer
                                                               6      Feedwater Sparger
                         2
                                                               7      Shutdown Cooling Outlet
       3                                                       8      Low Pressure Flooder (LPFL)/Shutdown Cooling
                             4                       5
                                                               9      High Pressure Core Flooder (HPCF) Sparger
                                                               10     HPCF Coupling
           6
                                                               11     Top Guide
   7            9
                                                8
                                                               12     Fuel Assemblies
                     11
                                                               13     Core Shroud
                                                10
                                                               14     Control Rod
                     12
                                      14
                                                               15     Core Plate
                                                               16     In-Core Instrument Guide
                                                               17     Control Rod Guide Tubes
           13
                             15
                                       18

                    16                     19                  18     Core Differential Pressure Line
                             17                                19     Reactor Internal Pumps (RIP)
                                                               20     Thermal Insulation
                             21
                                  20
                                            23
                                                               21     Control Rod Drive Housings
                                                               22     Fine Motion Control Rod Drives
                                 22
                                                               23     RIP Motor Casing
                    24                                         24     Local Power Range Monitor                   8
                                                                                                        GE Energy / Nuclear
                                                         Copyright © 2007 by GE Energy / Nuclear
                                                                                                                  Apr, 2007
Improved Reactor Vessel and Internals
• Inside type vessel flange
• Shorter standpipes for the steam separator
• Steam nozzle with integral flow restrictor
• Welded double thermal sleeve feedwater nozzle
• Elimination of core spray
• Conical vessel support skirt
• Elimination of large pipe connection below core
• Forged shell rings adjacent to and below the core belt line
  region


                                                                                   9
                                                                 GE Energy / Nuclear
                       Copyright © 2007 by GE Energy / Nuclear
                                                                           Apr, 2007
Steam Separators                                       DRYER STEAM




                                                                   RETURNING
                                                                   WATER




                                                               WATER LEVEL
                                                             OPERATING RANGE




                                                             TURNING
                                                              VANES
                              SKIRT




                                         WET
                                        STEAM       CORE      STANDPIPE
                                                 DISCHARGE
                                                  PLENUM
                                                                                                10
                                                                               GE Energy / Nuclear
             Copyright © 2007 by GE Energy / Nuclear
                                                                                         Apr, 2007
BWR Steam Dryer Panels




                                        STEAM FLOW
                                                                        11
                                                       GE Energy / Nuclear
             Copyright © 2007 by GE Energy / Nuclear
                                                                 Apr, 2007
Feedwater
Sparger &
Thermal Sleeves                                                                      FITUP WITH
                                                                                     300 A SCH 100 PIP




                                                           INNER THERMAL SLEEVE
                                                           STAINLESS STEEL



                                                         OUTER THERMAL SLEEVE
                                                         STAINLESS STEEL




                                    Figure 9 - Feedwater Sparger and Thermal Sleeve              12
                                                                                GE Energy / Nuclear
             Copyright © 2007 by GE Energy / Nuclear
                                                                                          Apr, 2007
Recirc Flow &
                                                                  Steam Dryer
Steam Quality                                                         Exit:
                                                                    >99.9%
   Steam Separator
         Exit:
       ~85-90%

      Core
      Exit:
                                                               Flowrates:
     ~14.5%
                                                               Core       = 52.2 Mkg/hr

                                                               Steam      = 7.64 Mkg/hr

                                                               FeedWater = 7.64 Mkg/hr




                                                                                               13
                                                                              GE Energy / Nuclear
                     Copyright © 2007 by GE Energy / Nuclear
                                                                                        Apr, 2007
Reactor Internal Pump (RIP)
                  Key design features:
                  • Ten pumps can provide up to 110% flow
                     – Full flow with one pump out of service
                  • Wet induction motor, seal-less design
                  • Continuous purge with clean water
                  • Impellers & motors removable without reactor
                    draining
                  • Back seating shaft & blowout restraint hangers
                    provide redundant LOCA prevention
                  • Solid-state, adjustable frequency speed control
                  • Multiple power supplies reduces probability of
                    significant flow loss
                  Key benefits:
                  • Eliminates external recirculation loops
                        – Compact containment design
                        – No large nozzles below core
                           » Safer / ECCS optimized
                        – Reduced In-service inspections
                           » less occupational exposure
                  • Less pumping power required
                  • Flexible operation                                         14
                                                              GE Energy / Nuclear
             Copyright © 2007 by GE Energy / Nuclear
                                                                        Apr, 2007
Reactor Recirculation System
                                                                                                         REACTOR VESSEL
                                                                                  SHROUD

                                                                                                          RMP SUBSYSTEM

                                                                                                          RMISS SUBSYSTEM
                          K           A      RPV                                             PUMP
                                                                                             DECK


                J                                  B


                                                       RIP MOTOR
                                                       COOLING PIPING
                              RIPs

            H                                            C



                                                             HEAT
                                                             EXCHANGER
                G                                  D                                   PUMP
                                                                                      MOTOR
                                                                                      CASING

                          F           E                                                                RMC
                                                                                                    SUBSYSTEM

ARD = Anti-Reverse Rotation Device                                                     ARD
RCW = Reactor Building Cooling Water
RMC = Recirculation Motor Cooling
                                                                                      MOTOR                     RCW
RMISS = Recirculation Motor Inflatable Shaft Seal                                     COVER
RMP = Recirculation Motor Purge


                                                                                                                                       15
                                                                                                                      GE Energy / Nuclear
                                            Copyright © 2007 by GE Energy / Nuclear
                                                                                                                                Apr, 2007
ABWR Power Flow Map
• Normal ops in        130
                                                                    TEN OF TEN INTERNAL PUMPS OPERATING
  Region IV (forced    120       PERCENT PUMP SPEED
                                                                                                                  113% NOMINAL
                                   0 0 NATURAL CIRCULATION
  core flow)           110         1 30
                                   2 40                                                                           105% NOMINAL
                                   3 50
• Curve B is normal    100         4 60
                                   5 70
                                          100% POWER = 3926 MW t
                                          100% FLOW = 52.2 X10 kg/h
  plant Startup &      90          6 80
                                   7 90
                                          100% SPEED = 157 rad/s
                                                                                                                     7
                                                                                                                             8


  Shutdown path        80
                                   8 99
                                                                                                    5
                                                                                                             6

                                 PERCENT ROD LINE                                       4
• Region II avoided;   70          A 102
                                   B 100
                                                                            B
                                                                                   3
                                                                              2
  excess moisture      60          C 80
                                   D 60                             1
                                                                                            REGION IV
                                   E 40    A                                C
  carryover may        50          F 20

  occur                40
                                            0
                                                  REGION III                D

• Region III           30
                                                                            E                                    REGION II
  avoided; core        20                         REGION I
                                                                                            STEAM SEPARATOR LIMIT
  instability may      10                    TYPICAL
                                           STARTUP PATH
                                                                            F


  occur                 0
                             0       10      20       30       40        50       60   70      80       90         100   110     120

                                                                        PERCENT CORE FLOW


                                                                                                                          16
                                                                                                         GE Energy / Nuclear
                                  Copyright © 2007 by GE Energy / Nuclear
                                                                                                                   Apr, 2007
RPV
Orificed
Fuel
Supports
                                       MODERATOR          OPENING FOR CONTROL ROD BLADE
                                       FLOW PATH




           IN CORE GUIDE TUBE




                                                                           CORE PLATE



                                                                           CONTROL ROD
                                                                           GUIDE TUBE

                         ORIFICE




                                Figure 22 - Orificed Fuel Support                               17
                                                                               GE Energy / Nuclear
           Copyright © 2007 by GE Energy / Nuclear
                                                                                         Apr, 2007
Fine Motion Control Rod Drive (FMCRD)
                    Key Design Features
                    • Electro-hydraulic design
                    • Gang rod movement of up to 26 rods possible
                    • Small step size of ~1.9 cm (~0.75 in)
                    • Internal restraint to prevent blowout (no external
                      restraints required)
                    • Clean water purge flow
                    • Capability to detect drive/blade separation
                    • Electro-mechanical brake to prevent rod runout on
                      pressure boundary failure

                    Key benefits:
                    • Provides fine rod motion during normal operation
                       – Small power changes
                    • Improved startup time & power maneuvering
                    • Diverse shutdown capability
                       – Hydraulic with electrical backup
                    • Reactivity accidents eliminated
                       – Rod drop & Rod ejection



                                                                           18
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                                                                    Apr, 2007
Control Rod                       CENTER POST


               HANDLE

                                                ROLLER




                                                NEUTRON
                                                ABSORBER
                                                RODS




              SHEATH




                                                LOWER
                                                TRANSITION




              COUPLING                   ROLLER
                SOCKET




                                                                              19
                                                             GE Energy / Nuclear
               Copyright © 2007 by GE Energy / Nuclear
                                                                       Apr, 2007
Axial Location of Incore Components



                                        SRNM
                                        DETECTORS




                                                                        20
                                                       GE Energy / Nuclear
             Copyright © 2007 by GE Energy / Nuclear
                                                                 Apr, 2007
ABWR Uses Standard Fuel
and Core Designs
 •   ABWR can use any BWR fuel product design available
      – Barrier cladding
      – Axially zoned enrichment and gadolinia
      – High exposure
      – Control Cell Core
      – 18 to 24 month cycles
 •   ABWR has unique advantages
 •   Large thermal margins
      – Wider water gap, milder transients
 •   More spectral shift capability
      – Ten RIPs can provide 110% core flow capability
 •    Faster startup and power maneuvering
      – FMCRDs can be ganged together in larger groups
 •    Stability enhanced
      – Lower magnitude of void coefficient
      – Tighter core inlet orificing                                               21
                                                                  GE Energy / Nuclear
                        Copyright © 2007 by GE Energy / Nuclear
                                                                            Apr, 2007
ABWR Core Configuration
      Fuel Assembly (780)
      Peripheral Fuel Assembly (92)

      Control Rod Assembly (205)
      LPRM Assembly (52)




872 Fuel
Assemblies
                                                                                           22
                                                                          GE Energy / Nuclear
                                Copyright © 2007 by GE Energy / Nuclear
                                                                                    Apr, 2007
BWR Core Design
         0°
                                                      Fuel Bundle
                                                      Control Cell Bundle
                                                      Peripheral Bundle
                                                      Control Blade


270°                                        90°

                                                Typical Control Cell
                                                Core (CCC) Layout
                                                    > Low reactivity bundles are
                                                      placed in the control cells
                                                      (CC)
         180°                                       > Control rod movement done
                                                      with CC rods during
                                                      operation to compensate
                                                      for burnup                         23
                                                                        GE Energy / Nuclear
                Copyright © 2007 by GE Energy / Nuclear
                                                                                    Apr, 2007
Four Bundle Array




   NEUTRON
 INSTRUMENT
     TUBE

              FUEL ROD                            TIE ROD
              PART LENGTH ROD                     WATER ROD


                                                                               24
                                                              GE Energy / Nuclear
                 Copyright © 2007 by GE Energy / Nuclear
                                                                        Apr, 2007
GE14 Fuel Bundle (10x10)
                                  Interactive channel



                                  Upper tie plate



                                  Water rods



                                  Part length fuel rods



                                  Zircaloy ferrule
                                  spacers

                                   Lower tie plate
                                   debris filter



                                                                           25
                                                          GE Energy / Nuclear
             Copyright © 2007 by GE Energy / Nuclear
                                                                    Apr, 2007
ABWR Reference Fuel Bundle Design
 • GE14 Design
 – Proven Components
 – Supports High Energy Cycles
 – Supports High Exposure
 • 14 Part Length Rods
 –   Improved Pressure Drop
 –   Improved Stability
 –   Improved Shutdown Margin
 –   Improved Fuel Efficiency
 • Natural Uranium Blankets
 • Power Shaping Zone
 – Additional Gad. at Bottom
 – Helps Control Power Shape
 • Supports 24 month Cycle
 – Large Cold Shutdown Margin
 – Large CPR Margin
 – Large KW/ft Margin

                                                                                    26
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                         Copyright © 2007 by GE Energy / Nuclear
                                                                             Apr, 2007
Other Fuel Assembly Features
• Interactive Channel                                                   THICK CORNER


 – Protects Fuel Rods & Spacers
 – Directs Coolant Flow Upward
 – Thick-Thin Design Minimizes
   Material
 – Increases Moderator in Bypass                                  THIN SIDE
   Region
 – Increases Control Rod Clearance
• Debris Filter Lower Tie Plate
 – Defends Against Debris
    Entry and Fretting
 – Improves Stability
• Low Pressure Drop Upper
  Tie Plate

                                                                                                    27
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                                                                                             Apr, 2007
Channel                      CHANNEL
                            FASTENER
                                                     CAPSCREW




Fastener
                            ASSEMBLY




Assembly                    CHANNEL
                                                        SPRING
                                                      (2 SIDES)




                            UPPER
                            TIE PLATE
                                                        GUARD
                                                      (2 SIDES)
                            EXPANSION
                            SPRING



                                                         FUEL
                                                     CLADDING


                            PLENUM
                            SPRING




                                                         FUEL
                                                       PELLET


                            FUEL
                            ROD


                                                                                   28
                                                                  GE Energy / Nuclear
           Copyright © 2007 by GE Energy / Nuclear
                                                                            Apr, 2007
BWR Advantages
• Boiling Thermodynamics
  – Low coolant saturation temperature
  – High heat transfer coefficients
  – Neutral water chemistry
• Inherent advantages due to large negative
  moderator density (“VOID”) coefficient of reactivity
  – Ease of control using changes in core flow for load
    following
  – Inherent self-flattening of radial power distribution
  – Spatial xenon stability
  – Ability to override xenon to follow load

                                                                                  29
                                                                 GE Energy / Nuclear
                       Copyright © 2007 by GE Energy / Nuclear
                                                                           Apr, 2007
Comparison of BWR Events

             Event                                      Characteristics

Transients                         Strong nuclear/thermal hydraulic
                                   coupling for a few seconds

                                   Water level maintenance long-term


Loss-of-Coolant Accidents          No nuclear coupling

                                   Water level maintenance long-term


Anticipated Transients             Strong nuclear/thermal hydraulic
Without scram (ATWS)               coupling until liquid boron shutdown
                                   (~20 minutes)

                                                                                           30
                                                                          GE Energy / Nuclear
                         Copyright © 2007 by GE Energy / Nuclear
                                                                                    Apr, 2007
LOCA Water
Level
Response




                                                                        31
                                                       GE Energy / Nuclear
             Copyright © 2007 by GE Energy / Nuclear
                                                                 Apr, 2007
Thermal Design Objectives
• Overpressure
  – Show ASME Code compliance for reactor pressure
• Transients
  – Avoid clad overheating during normal operation & expected
    transients
     » Minimum Critical Power Ratio (MCPR)
     » Avoid fuel damage due to excessive cladding strain resulting
       from UO2 expansion
  – Maintain less than 1% plastic strain: 25 kW/ft (82 kW/m)
     » Normal peak pellet < 13.4 kW/ft (44 kW/m)
• Accidents
  – Meet 10CFR50.46 limits
     » Fuel clad temperature < 2200°F
     » Local oxidation < 17%
     » Average oxidation <1%
                                                                                    32
                                                                   GE Energy / Nuclear
                         Copyright © 2007 by GE Energy / Nuclear
                                                                             Apr, 2007
BWR Transition Boiling

              Nucleate                                                      Film
               Boiling                         Transition                  Boiling




   Clad
  Surface                                                          Oscillation
Temperature
                    Critical Power




                                            Power


                                                                                                      33
                                                                                     GE Energy / Nuclear
                         Copyright © 2007 by GE Energy / Nuclear
                                                                                               Apr, 2007
Determination of Critical Power
                           Tangent Point


              Correlation Line
              (XC versus LB)
                                                  Bundle Powers:

    Steam                                            PCritical
    Quality
      (X)
                                                     P2


                                                     P1



                               Boiling Length (LB)



                                                                                     34
                                                                    GE Energy / Nuclear
                          Copyright © 2007 by GE Energy / Nuclear
                                                                              Apr, 2007
MCPR Design Criterion
Transients caused by single operator error or equipment failure shall be
limited such that, considering uncertainties in monitoring core operating
state, more than 99.9% of fuel rods would be expected to avoid Boiling
Transition. (Boiling Transition does not mean fuel failure).

MCPR
1.40 +                                                                Normal operation

                        Operating margin

                                                                      Steady-state operating
1.30                                                                  limit (OLMCPR)
                       Margin for transients

1.10                                                                  Safety Limit (SLMCPR)

                      Margin for uncertainties
1.00                                                                  Data base                    35
                                                                                  GE Energy / Nuclear
                            Copyright © 2007 by GE Energy / Nuclear
                                                                                            Apr, 2007
Equilibrium Cycle Loading Pattern (example)
                           1      2      3      4        5       6        7        8        9       10       11       12       13       14       15       16       17

                                                                                                                                                   3      3      3
                    1                                                                                                                                                      68
                                                                                                                                                40.140 39.616 38.258

                                         Bundle IAT                                                                     1      3      1      1      3      1


• 2 year cycle
                    2                                                                                                                                                      66
                                 Average Exposure (GWd/ST)                                                           40.120 39.223 39.036 36.789 34.590 35.805

                                                                                                               1      3      3      1      1      3      3
                    3                                                                                                                                                      64
                                                                                                            39.455 38.507 36.860 17.661 18.297 34.747 23.140




• 37% fresh fuel
                                                                                    3     3       1      3      1      3      1      3      1      3
                    4                                                                                                                                                      62
                                                                                 39.344 39.678 39.819 35.831 31.990 17.865 15.203 18.035 19.296 22.154

                                                                           1      1     3       3      3               3        3        3        3        3        3
                    5                                                                                                                                                      60
                                                                        39.528 36.463 35.604 32.991 22.074           0.000    0.000    0.000    0.000    0.000    0.000



  – 2 enrichments   6
                                                                  1      1      1     3
                                                               38.204 38.209 16.806 21.781
                                                                                                     3
                                                                                                   0.000
                                                                                                              3
                                                                                                            0.000
                                                                                                                       3
                                                                                                                     0.000
                                                                                                                                 1
                                                                                                                              21.033
                                                                                                                                         3
                                                                                                                                       0.000
                                                                                                                                                   3
                                                                                                                                                19.733
                                                                                                                                                           3
                                                                                                                                                         0.000
                                                                                                                                                                     3
                                                                                                                                                                  21.826
                                                                                                                                                                           58


                                                         3       1      3      1            3         1       3         1       3         3       3         3       3
                    7                                                                                                                                                      56



• Core flow
                                                       37.703 37.672 34.991 15.122        0.000    19.348   0.000    19.585   0.000    22.608   0.000    22.943   0.000

                                                 3     3       1      1            3        3        3         3       3         3       1         1       1         1
                    8                                                                                                                                                      54
                                              39.966 36.599 16.851 15.176        0.000    19.041   0.000    19.520   0.000    20.708   0.000    20.237   0.000    21.148



  spectral shift
                                                 3     3       3          3         3       3         1       3         3       1         1       1         3       1
                    9                                                                                                                                                      52
                                              39.532 36.860 21.380      0.000    19.021   0.000    20.931   0.000    19.544   0.000    20.650   0.000    20.363   0.000

                                                 1     1         3         1       3        1        3         1       1         3       1         1       1         1
                    10                                                                                                                                                     50
                                              39.798 32.543    0.000    19.189   0.000    20.848   0.000    21.038   0.000    20.834   0.000    21.150   0.000    16.496

                                          3      1     1         3        3         3       3         3       1         1       1         3       1         3       1
                    11                                                                                                                                                     48
                                       39.905 36.685 21.926    0.000    0.000    19.608   0.000    20.932   0.000    22.309   0.000    20.903   0.000    21.486   0.000

                                   1      3      3       3       3         1       3        3        1         1       1         3       1         1       1         3
                    12                                                                                                                                                     46
                                39.734 38.666 33.076   0.000   0.000    19.617   0.000    20.142   0.000    22.443   0.000    22.801   0.000    20.775   0.000    21.949

                                   3      3      3       3        1       3         1       1         3       1         3       1         3       1         1       1
                    13                                                                                                                                                     44
                                38.114 36.017 17.949   0.000   20.998   0.000    20.624   0.000    20.966   0.000    22.808   0.000    21.992   0.000    20.545   0.000

                                   3      1      1       3       3         1       1        3        1         1       1         3       1         1       1         1
                    14                                                                                                                                                     42
                                39.960 18.307 16.113   0.000   0.000    22.272   0.000    20.550   0.000    20.809   0.000    21.783   0.000    29.675   0.000    30.355

                           1       1      3      3       3        3       3         1       1         1       1         1       1         3       1         1       1
                    15                                                                                                                                                     40
                         39.549 35.891 17.479 18.037   0.000   19.285   0.000    20.280   0.000    21.220   0.000    20.751   0.000    30.662   0.000    30.713   0.000

                           3       3      3      3       3       3         1       1        3        1         3       1         3       1         1       1         3
                    16                                                                                                                                                     38
                         39.564 35.803 34.699 19.309   0.000   0.000    22.594   0.000    20.609   0.000    21.709   0.000    20.539   0.000    31.020   0.000    20.984

                           3       1      1      3       3        1       3         1       1         1       1         1       1         1       1         3      1
                    17                                                                                                                                                     36
                         38.993 35.800 29.406 22.620   0.000   21.560   0.000    21.180   0.000    16.479   0.000    21.836   0.000    30.704   0.000    20.823 31.623
                          01      03     05     07      09      11       13       15       17       19       21       23       25       27       29       31       33


                                                                                                                                                                    36
                                                                                                                                                   GE Energy / Nuclear
                               Copyright © 2007 by GE Energy / Nuclear
                                                                                                                                                             Apr, 2007
Equilibrium Cycle CR Patterns
     200 MWd/ST                                   1000 MWd/ST                                             2000 MWd/ST                                       7000 MWd/ST                                         8000 MWd/ST                                            9000 MWd/ST

     1   3   5    7     9    11    13   15             1   3   5     7     9    11    13   15   17        1   3   5    7     9    11    13   15   17         1   3    5    7     9    11   13    15   17        1    3    5    7     9    11    13    15    17         1   3    5    7    9    11   13    15   17

1                                                 1                                                  1                                                  1                                                  1                                                      1

3                                                 3                                                  3                                                  3                                                  3                                                      3

5                                            50   5                                             50   5                                            40    5                                                  5                                                      5

7                                                 7                                                  7                                                  7                       35         160        30   7                        30          160         30    7                       20        160        20
9                      160         35             9                       160         35             9                      170         25              9                                                  9                                                      9

11                                                11                                                 11                                                11                       160        30              11                       160         25          160   11                                20         160

13                     35                    40   13                      35                    45   13                     25                    45   13                                                  13                                                     13

15                                                15                                                 15                                                15            160        40         50         50   15            160        25          40          40    15           160        30        40         40
17           50                    40             17           50                     45             17           40                    45             17                                                  17                                                     17




     3000 MWd/ST                                       3000 MWd/ST                                        4000 MWd/ST                                       9000 MWd/ST                                         10000 MWd/ST                                           11000 MWd/ST
     1   3   5    7     9    11    13   15   17        1   3   5     7     9    11    13   15   17        1   3   5    7     9    11    13   15   17         1   3    5    7     9    11   13    15   17        1    3    5    7     9    11    13    15    17         1   3    5    7    9    11   13    15   17

1                                                 1                                                  1                                                  1                                                  1                                                      1

3                                                 3                                                  3                                                  3                                                  3                                                      3

5                                            40   5                                                  5                                                  5                                                  5                                                      5

7                                                 7                                                  7                                                  7                                        45        7                                          45          7                                       45
9                                  25             9                             160        25        9                            160        25         9                                                  9                                                      9

11                                                11                                                 11                                                11                             60         40        11                             38          40          11                           35         40
13                     25                    45   13                            22         30        13                           22         30        13                                                  13                                                     13

15                                                15                                                 15                                                15                  45         40         40        15                  45         40          40          15                 45        40         40
17           40                    45             17                30                     30        17                30                    30        17                                                  17                                                     17




     5000 MWd/ST                                       6000 MWd/ST                                        6000 MWd/ST                                       12000 MWd/ST                                        12000 MWd/ST                                           13000 MWd/ST
     1   3   5    7     9    11    13   15   17        1   3   5     7     9    11    13   15   17        1   3   5    7     9    11    13   15   17         1   3    5    7     9    11   13    15   17        1    3    5    7     9    11    13    15    17         1   3    5    7    9    11   13    15   17
1                                                 1                                                  1                                                  1                                                  1                                                      1

3                                                 3                                                  3                                                  3                                                  3                                                      3

5                                                 5                                                  5                                                  5                                                  5                                                      5

7                                                 7                                                  7                      35                    40    7                                        45        7                                                      7

9                            160        20        9                             160        20        9                                                  9                                                  9                        0                       0     9                       20                   30
11                                                11                                                 11                     160         50             11                             40         40        11                                                     11

13                           20         30        13                160         20         20        13                                                13                                                  13                                   0           0     13                                30         30
15                                                15                                                 15                     40          50        50   15                  45         40         40        15                                                     15


17                30                    30        17                20                     20        17                                                17                                                  17                       0           0           0     17                      30        30         30


                                                                                                                                                            14000 MWd/ST                                        15000 MWd/ST
                                                                                                                                                             1   3   5     7    9     11   13    15   17         1   3    5     7    9     11    13    15    17
                                                                                                                                                       1                                                   1

                                                                                                                                                       3                                                   3

                                                                                                                                                       5                                                   5

                                                                                                                                                       7                                                   7
                                         0 Fully In                200    Fully-Out                                                                    9                                              30   9

                                                                                                                                                       11                                                  11

                                                                                                                                                       13                                  20         40   13                                    30
                                                                                                                                                       15                                                  15


                                                                                                                                                       17                       30         40         50   17                                                40
                                                                                                                                                                                                                                                                                                      37
                                                                                                                                                                                                                                                                                     GE Energy / Nuclear
                                                                                                                       Copyright © 2007 by GE Energy / Nuclear
                                                                                                                                                                                                                                                                                               Apr, 2007
Power Shapes at BOC
                                                                                                  0.293 0.314 0.331


                                                                             0.304 0.399 0.502 0.542 0.575 0.568


                                                                      0.406 0.513 0.655    0.91   0.956    0.8   0.886


                                                  0.322 0.397   0.5   0.622 0.764 1.026 1.136 1.134 1.079 0.992


                                            0.413 0.537 0.661 0.758 0.957 1.057     1.14   1.18   1.182 1.095 0.798


                                     0.442 0.591 0.949 1.012 1.098 1.142 1.208 1.215 1.269 1.239 1.178 0.844


                              0.421 0.591 0.816 1.148 1.216 1.239 1.289      1.28   1.307 1.243 1.307     1.22   1.223


                      0.317 0.539 0.946 1.147 1.251 1.289 1.345 1.322 1.325 1.223 1.217 1.264 1.295 1.293


                      0.395 0.653 1.008 1.213 1.286 1.309 1.274 1.349 1.246 0.909 0.888 1.218 1.293 1.321


                      0.494   0.75   1.092 1.234 1.341 1.273 1.317 1.286 1.222 0.887 0.891 1.194 1.293 1.373


               0.402 0.606 0.944 1.133 1.281 1.316 1.345 1.289        1.29   1.222 1.185 1.175 1.233 1.247 1.261


       0.295   0.5    0.746 1.043 1.196 1.269 1.318 1.238 1.217 1.218 1.252 1.207 1.222 1.205 1.196 1.144


       0.385 0.639 1.001 1.121 1.201 1.296 1.211 0.903 0.883 1.182 1.203 1.226             1.18   1.16    1.077 0.799


       0.479 0.877 1.101 1.157 1.252 1.227 1.206 0.885 0.887 1.167 1.219 1.179 1.147 0.975 1.007 0.663


0.274 0.515 0.921 1.098 1.155        1.22   1.292 1.251 1.208 1.187 1.229 1.201 1.154 0.967       1.04    0.892 0.952


0.289 0.527    0.75   1.037 1.063 1.157 1.201 1.282 1.282 1.286       1.24   1.192 1.076 1.001 0.888 1.022 1.041


 0.3   0.517 0.753 0.935      0.77   0.825 1.208 1.279 1.311 1.366 1.256 1.137 0.795 0.659 0.949          1.04   0.953




                                                 Radial Power



                                                                                                                                                 38
                                                                                                                                GE Energy / Nuclear
                                                                                      Copyright © 2007 by GE Energy / Nuclear
                                                                                                                                          Apr, 2007
Power Shapes at MOC
                                                                                                   0.233 0.254 0.269


                                                                             0.251 0.332 0.415     0.45   0.478 0.477


                                                                      0.337 0.444   0.57    0.783 0.823 0.705 0.795


                                                 0.215 0.285 0.394 0.539 0.694 0.944 1.052 1.064 1.042 1.013


                                          0.266 0.367 0.477 0.611 0.857 1.125 1.255 1.338          1.37   1.35   1.317


                                   0.297 0.408 0.654 0.709     0.94   1.144 1.299 1.193 1.444 1.275 1.425 1.175


                            0.308 0.439 0.598 0.807 0.734 0.749 1.244 1.201 1.401           1.22   1.484 1.199 1.036


                    0.251 0.431 0.755 0.914 1.064 0.782        0.94   1.164 1.446 1.245 1.457 1.302 1.441 0.941


                    0.335 0.563 0.882 1.177 1.115 1.294 1.153         1.44   1.299 1.489    1.31   1.523 1.334 1.462


                    0.446   0.7    1.153 1.158   1.41   1.228 1.459 1.269 1.472 1.246 1.419 1.296 1.514 1.361


              0.364 0.573 0.933 1.288 1.434 1.291 1.449        1.25   1.476 1.188 1.025 0.908 1.383 1.266 1.422


       0.26   0.459 0.725 1.193 1.397 1.296 1.532 1.282 1.452 1.241 1.361 0.859 0.963 1.139 1.372 1.175


       0.338 0.581 0.966 1.298 1.249 1.529 1.319 1.505 1.295 1.437 1.185 1.245 1.053 1.245 1.132                 1.25


       0.418 0.785 1.052 1.351 1.477 1.284 1.503 1.251         1.38   1.212 1.311   1.05    1.129 0.919 1.122 0.887


0.231 0.449 0.834 1.061 1.321 1.253 1.495 1.231 1.037 0.876 1.278            1.07   0.886   0.67   0.99   0.786 0.753


0.249 0.463 0.698 1.047     1.31   1.416 1.255 1.409 0.904 0.978 1.084       1.19   0.776 0.771 0.752 0.904 0.649


0.26   0.46   0.713 1.011 1.345    1.27   1.488 1.263   1.35   1.167 1.296 1.057 1.061 0.787 0.936 0.845 0.682




                                                 Radial Power



                                                                                                                                                 39
                                                                                                                                GE Energy / Nuclear
                                                                                      Copyright © 2007 by GE Energy / Nuclear
                                                                                                                                          Apr, 2007
Power Shapes at EOC
                                                                                                  0.155 0.172 0.182


                                                                             0.185 0.244 0.298 0.318 0.334 0.335


                                                                      0.268 0.349 0.441 0.588 0.611 0.528 0.601


                                                0.193   0.26   0.351 0.464   0.58   0.766 0.831   0.85   0.835 0.829


                                        0.232 0.339 0.458 0.582 0.779 1.046 1.123 1.176 1.202 1.215            1.22


                                  0.243 0.361   0.62    0.742 1.027 1.133 1.201 1.034 1.272 1.101 1.316 1.107


                           0.24   0.363 0.534 0.793 1.067 0.984 1.232 1.065 1.292          1.1    1.358 1.146 1.393


                    0.189 0.339 0.611 0.786 1.065 1.002 1.245 1.091 1.308 1.126 1.361 1.176 1.422               1.2


                    0.255 0.445 0.732 1.043 0.986 1.238 1.075 1.315 1.149           1.38   1.184 1.447 1.251 1.487


                    0.341 0.562 1.005 0.961 1.219 1.072        1.32   1.122 1.377    1.2   1.457 1.239 1.506 1.307


             0.263 0.444 0.757 1.114 1.212 1.077 1.306 1.136 1.382 1.178 1.461 1.262 1.517 1.285 1.531


      0.181 0.341 0.576 1.033 1.187 1.053 1.295 1.135 1.372 1.177 1.458             1.24   1.524 1.284 1.548 1.285


      0.24   0.434 0.761 1.116 1.024 1.282 1.108 1.373 1.196 1.459 1.242 1.523 1.283 1.551 1.293 1.565


      0.299 0.581 0.821 1.172 1.268 1.086 1.355 1.199 1.454 1.249 1.521 1.287 1.541 1.158 1.539 1.163


0.153 0.315 0.622 0.849 1.201 1.106 1.355 1.171 1.443 1.235 1.514 1.281 1.547 1.158 1.523 1.131 1.505


0.168 0.322 0.525 0.839 1.212 1.315 1.136 1.419 1.244 1.502 1.278 1.543 1.305 1.534 1.129 1.474                 1.2


0.174 0.315 0.524   0.81   1.214 1.093 1.389 1.195 1.482 1.301 1.526         1.27   1.56   1.157 1.503 1.204 1.009




                                                Radial Power



                                                                                                                                                 40
                                                                                                                                GE Energy / Nuclear
                                                                                      Copyright © 2007 by GE Energy / Nuclear
                                                                                                                                          Apr, 2007
Equilibrium Cycle MCPR Margin

               0.940



               0.920



               0.900
      MFLCPR




               0.880



               0.860



               0.840



               0.820
                       0   2000   4000     6000       8000      10000        12000   14000   16000
                                             Cycle Exposure (MWd/ST)




                                                                                                                      41
                                                                                                     GE Energy / Nuclear
                                   Copyright © 2007 by GE Energy / Nuclear
                                                                                                               Apr, 2007
Equilibrium Cycle Hot Excess Reactivity

                                        0.0300



                                        0.0250
      Hot Excess Reactivity (delta-k)




                                        0.0200



                                        0.0150



                                        0.0100



                                        0.0050



                                        0.0000
                                                 0   2000   4000        6000        8000       10000   12000   14000
                                                                      Cycle Exposure (MWd/ST)




                                                                                                                                        42
                                                                                                                       GE Energy / Nuclear
                                                            Copyright © 2007 by GE Energy / Nuclear
                                                                                                                                 Apr, 2007
Equilibrium Cycle Cold Shutdown Margin

                      0.0350


                      0.0300


                      0.0250
      SDM (delta-k)




                      0.0200


                      0.0150


                      0.0100


                      0.0050


                      0.0000
                               0   2000   4000        6000        8000       10000   12000   14000
                                                    Cycle Exposure (MWd/ST)




                                                                                                                      43
                                                                                                     GE Energy / Nuclear
                                          Copyright © 2007 by GE Energy / Nuclear
                                                                                                               Apr, 2007
Reactor, Core & Neutronics Summary
• Improved Reactor Vessel & Internals
   > Reactor Internal Pumps
   > Fine Motion Control Rod Drives
• ABWR utilizes evolving fuel product line
   > GNF’s 10x10 fuel
• Fuel cycle lengths from 1 to 2 years can be supported
• Large thermal design margins & reactivity (hot excess
  & cold shutdown) design margins provide flexibility
   > Core loading
   > Cycle operation


                                                                               44
                                                              GE Energy / Nuclear
                    Copyright © 2007 by GE Energy / Nuclear
                                                                        Apr, 2007

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ABWR Seminar – Reactor Core and Neutronics Design

  • 1. ABWR Seminar – Reactor, Core & Neutronics LE Fennern April 13, 2007 1 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 2. Contents • Reactor Specification • Reactor Pressure Vessel • Reactor Assembly • Core & Fuel Design 2 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 3. ABWR Reactor Specification • 3926 Rated MWth • 872 Fuel Bundles – N- Lattice (symmetric water gap) – Active Fuel Length (3.66 m; 12 ft) – Moderate Power Density (51 kw/liter) • 205 Control Blades – Fine Motion Control Rod Drives (FMCRDs) » Fast Hydraulic Scram » Motor-driven Withdrawal/Insertion • RPV diameter increased from previous BWRs (7.1 m; 280 in), but ~0.7 m (~2.3 ft) shorter due to changes in configuration 3 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 4. ABWR Parameter Comparison 70 BWR 1 BWR 2 BWR 3 BWR 4 BWR 5 BWR 6 Other ABWR 65 60 ESBWR 4500 MWt 55 50 Initial Power Density Uprated Power Density 45 Power Uprate Underway Power Density (kW/l) 40 10x10 kW/l 35 Parameter BWR/4-Mk I BWR/6-Mk ABWR ESBWR 30 (Browns III Ferry 3) (Grand Gulf) 25 Power (MWt) 3293 3900 3926 4500 20 Vessel height/dia. (m) 21.9/6.4 21.8/6.4 21.1/7.1 27.6/7.1 15 Fuel Bundles (number) 764 800 872 1132 10 Active Fuel Height (m) 3.7 3.7 3.7 3.0 5 Number of CRDs/type 185/LP 193/LP 205/FM 269/FM 0 0 10 20 30 40 50 60 70 80 Plant Number 4 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 5. ABWR Reactor Pressure Vessel (RPV) The RPV: • Houses reactor core (fuel) • Serves as fission product barrier (to protect public) • Provides floodable volume of water to keep reactor core cooled Kashiwazaki-Kariwa 7 RPV Installation 5 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 6. ABWR RPV Forged Ring 6 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 7. 7 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 8. ABWR Reactor Assembly 1 1 Vent and Head Spray 2 Steam Dryer 3 Steam Outlet Flow Restrictor 4 Steam Separators 5 RPV Stabilizer 6 Feedwater Sparger 2 7 Shutdown Cooling Outlet 3 8 Low Pressure Flooder (LPFL)/Shutdown Cooling 4 5 9 High Pressure Core Flooder (HPCF) Sparger 10 HPCF Coupling 6 11 Top Guide 7 9 8 12 Fuel Assemblies 11 13 Core Shroud 10 14 Control Rod 12 14 15 Core Plate 16 In-Core Instrument Guide 17 Control Rod Guide Tubes 13 15 18 16 19 18 Core Differential Pressure Line 17 19 Reactor Internal Pumps (RIP) 20 Thermal Insulation 21 20 23 21 Control Rod Drive Housings 22 Fine Motion Control Rod Drives 22 23 RIP Motor Casing 24 24 Local Power Range Monitor 8 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 9. Improved Reactor Vessel and Internals • Inside type vessel flange • Shorter standpipes for the steam separator • Steam nozzle with integral flow restrictor • Welded double thermal sleeve feedwater nozzle • Elimination of core spray • Conical vessel support skirt • Elimination of large pipe connection below core • Forged shell rings adjacent to and below the core belt line region 9 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 10. Steam Separators DRYER STEAM RETURNING WATER WATER LEVEL OPERATING RANGE TURNING VANES SKIRT WET STEAM CORE STANDPIPE DISCHARGE PLENUM 10 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 11. BWR Steam Dryer Panels STEAM FLOW 11 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 12. Feedwater Sparger & Thermal Sleeves FITUP WITH 300 A SCH 100 PIP INNER THERMAL SLEEVE STAINLESS STEEL OUTER THERMAL SLEEVE STAINLESS STEEL Figure 9 - Feedwater Sparger and Thermal Sleeve 12 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 13. Recirc Flow & Steam Dryer Steam Quality Exit: >99.9% Steam Separator Exit: ~85-90% Core Exit: Flowrates: ~14.5% Core = 52.2 Mkg/hr Steam = 7.64 Mkg/hr FeedWater = 7.64 Mkg/hr 13 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 14. Reactor Internal Pump (RIP) Key design features: • Ten pumps can provide up to 110% flow – Full flow with one pump out of service • Wet induction motor, seal-less design • Continuous purge with clean water • Impellers & motors removable without reactor draining • Back seating shaft & blowout restraint hangers provide redundant LOCA prevention • Solid-state, adjustable frequency speed control • Multiple power supplies reduces probability of significant flow loss Key benefits: • Eliminates external recirculation loops – Compact containment design – No large nozzles below core » Safer / ECCS optimized – Reduced In-service inspections » less occupational exposure • Less pumping power required • Flexible operation 14 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 15. Reactor Recirculation System REACTOR VESSEL SHROUD RMP SUBSYSTEM RMISS SUBSYSTEM K A RPV PUMP DECK J B RIP MOTOR COOLING PIPING RIPs H C HEAT EXCHANGER G D PUMP MOTOR CASING F E RMC SUBSYSTEM ARD = Anti-Reverse Rotation Device ARD RCW = Reactor Building Cooling Water RMC = Recirculation Motor Cooling MOTOR RCW RMISS = Recirculation Motor Inflatable Shaft Seal COVER RMP = Recirculation Motor Purge 15 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 16. ABWR Power Flow Map • Normal ops in 130 TEN OF TEN INTERNAL PUMPS OPERATING Region IV (forced 120 PERCENT PUMP SPEED 113% NOMINAL 0 0 NATURAL CIRCULATION core flow) 110 1 30 2 40 105% NOMINAL 3 50 • Curve B is normal 100 4 60 5 70 100% POWER = 3926 MW t 100% FLOW = 52.2 X10 kg/h plant Startup & 90 6 80 7 90 100% SPEED = 157 rad/s 7 8 Shutdown path 80 8 99 5 6 PERCENT ROD LINE 4 • Region II avoided; 70 A 102 B 100 B 3 2 excess moisture 60 C 80 D 60 1 REGION IV E 40 A C carryover may 50 F 20 occur 40 0 REGION III D • Region III 30 E REGION II avoided; core 20 REGION I STEAM SEPARATOR LIMIT instability may 10 TYPICAL STARTUP PATH F occur 0 0 10 20 30 40 50 60 70 80 90 100 110 120 PERCENT CORE FLOW 16 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 17. RPV Orificed Fuel Supports MODERATOR OPENING FOR CONTROL ROD BLADE FLOW PATH IN CORE GUIDE TUBE CORE PLATE CONTROL ROD GUIDE TUBE ORIFICE Figure 22 - Orificed Fuel Support 17 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 18. Fine Motion Control Rod Drive (FMCRD) Key Design Features • Electro-hydraulic design • Gang rod movement of up to 26 rods possible • Small step size of ~1.9 cm (~0.75 in) • Internal restraint to prevent blowout (no external restraints required) • Clean water purge flow • Capability to detect drive/blade separation • Electro-mechanical brake to prevent rod runout on pressure boundary failure Key benefits: • Provides fine rod motion during normal operation – Small power changes • Improved startup time & power maneuvering • Diverse shutdown capability – Hydraulic with electrical backup • Reactivity accidents eliminated – Rod drop & Rod ejection 18 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 19. Control Rod CENTER POST HANDLE ROLLER NEUTRON ABSORBER RODS SHEATH LOWER TRANSITION COUPLING ROLLER SOCKET 19 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 20. Axial Location of Incore Components SRNM DETECTORS 20 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 21. ABWR Uses Standard Fuel and Core Designs • ABWR can use any BWR fuel product design available – Barrier cladding – Axially zoned enrichment and gadolinia – High exposure – Control Cell Core – 18 to 24 month cycles • ABWR has unique advantages • Large thermal margins – Wider water gap, milder transients • More spectral shift capability – Ten RIPs can provide 110% core flow capability • Faster startup and power maneuvering – FMCRDs can be ganged together in larger groups • Stability enhanced – Lower magnitude of void coefficient – Tighter core inlet orificing 21 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 22. ABWR Core Configuration Fuel Assembly (780) Peripheral Fuel Assembly (92) Control Rod Assembly (205) LPRM Assembly (52) 872 Fuel Assemblies 22 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 23. BWR Core Design 0° Fuel Bundle Control Cell Bundle Peripheral Bundle Control Blade 270° 90° Typical Control Cell Core (CCC) Layout > Low reactivity bundles are placed in the control cells (CC) 180° > Control rod movement done with CC rods during operation to compensate for burnup 23 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 24. Four Bundle Array NEUTRON INSTRUMENT TUBE FUEL ROD TIE ROD PART LENGTH ROD WATER ROD 24 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 25. GE14 Fuel Bundle (10x10) Interactive channel Upper tie plate Water rods Part length fuel rods Zircaloy ferrule spacers Lower tie plate debris filter 25 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 26. ABWR Reference Fuel Bundle Design • GE14 Design – Proven Components – Supports High Energy Cycles – Supports High Exposure • 14 Part Length Rods – Improved Pressure Drop – Improved Stability – Improved Shutdown Margin – Improved Fuel Efficiency • Natural Uranium Blankets • Power Shaping Zone – Additional Gad. at Bottom – Helps Control Power Shape • Supports 24 month Cycle – Large Cold Shutdown Margin – Large CPR Margin – Large KW/ft Margin 26 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 27. Other Fuel Assembly Features • Interactive Channel THICK CORNER – Protects Fuel Rods & Spacers – Directs Coolant Flow Upward – Thick-Thin Design Minimizes Material – Increases Moderator in Bypass THIN SIDE Region – Increases Control Rod Clearance • Debris Filter Lower Tie Plate – Defends Against Debris Entry and Fretting – Improves Stability • Low Pressure Drop Upper Tie Plate 27 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 28. Channel CHANNEL FASTENER CAPSCREW Fastener ASSEMBLY Assembly CHANNEL SPRING (2 SIDES) UPPER TIE PLATE GUARD (2 SIDES) EXPANSION SPRING FUEL CLADDING PLENUM SPRING FUEL PELLET FUEL ROD 28 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 29. BWR Advantages • Boiling Thermodynamics – Low coolant saturation temperature – High heat transfer coefficients – Neutral water chemistry • Inherent advantages due to large negative moderator density (“VOID”) coefficient of reactivity – Ease of control using changes in core flow for load following – Inherent self-flattening of radial power distribution – Spatial xenon stability – Ability to override xenon to follow load 29 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 30. Comparison of BWR Events Event Characteristics Transients Strong nuclear/thermal hydraulic coupling for a few seconds Water level maintenance long-term Loss-of-Coolant Accidents No nuclear coupling Water level maintenance long-term Anticipated Transients Strong nuclear/thermal hydraulic Without scram (ATWS) coupling until liquid boron shutdown (~20 minutes) 30 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 31. LOCA Water Level Response 31 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 32. Thermal Design Objectives • Overpressure – Show ASME Code compliance for reactor pressure • Transients – Avoid clad overheating during normal operation & expected transients » Minimum Critical Power Ratio (MCPR) » Avoid fuel damage due to excessive cladding strain resulting from UO2 expansion – Maintain less than 1% plastic strain: 25 kW/ft (82 kW/m) » Normal peak pellet < 13.4 kW/ft (44 kW/m) • Accidents – Meet 10CFR50.46 limits » Fuel clad temperature < 2200°F » Local oxidation < 17% » Average oxidation <1% 32 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 33. BWR Transition Boiling Nucleate Film Boiling Transition Boiling Clad Surface Oscillation Temperature Critical Power Power 33 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 34. Determination of Critical Power Tangent Point Correlation Line (XC versus LB) Bundle Powers: Steam PCritical Quality (X) P2 P1 Boiling Length (LB) 34 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 35. MCPR Design Criterion Transients caused by single operator error or equipment failure shall be limited such that, considering uncertainties in monitoring core operating state, more than 99.9% of fuel rods would be expected to avoid Boiling Transition. (Boiling Transition does not mean fuel failure). MCPR 1.40 + Normal operation Operating margin Steady-state operating 1.30 limit (OLMCPR) Margin for transients 1.10 Safety Limit (SLMCPR) Margin for uncertainties 1.00 Data base 35 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 36. Equilibrium Cycle Loading Pattern (example) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 3 3 3 1 68 40.140 39.616 38.258 Bundle IAT 1 3 1 1 3 1 • 2 year cycle 2 66 Average Exposure (GWd/ST) 40.120 39.223 39.036 36.789 34.590 35.805 1 3 3 1 1 3 3 3 64 39.455 38.507 36.860 17.661 18.297 34.747 23.140 • 37% fresh fuel 3 3 1 3 1 3 1 3 1 3 4 62 39.344 39.678 39.819 35.831 31.990 17.865 15.203 18.035 19.296 22.154 1 1 3 3 3 3 3 3 3 3 3 5 60 39.528 36.463 35.604 32.991 22.074 0.000 0.000 0.000 0.000 0.000 0.000 – 2 enrichments 6 1 1 1 3 38.204 38.209 16.806 21.781 3 0.000 3 0.000 3 0.000 1 21.033 3 0.000 3 19.733 3 0.000 3 21.826 58 3 1 3 1 3 1 3 1 3 3 3 3 3 7 56 • Core flow 37.703 37.672 34.991 15.122 0.000 19.348 0.000 19.585 0.000 22.608 0.000 22.943 0.000 3 3 1 1 3 3 3 3 3 3 1 1 1 1 8 54 39.966 36.599 16.851 15.176 0.000 19.041 0.000 19.520 0.000 20.708 0.000 20.237 0.000 21.148 spectral shift 3 3 3 3 3 3 1 3 3 1 1 1 3 1 9 52 39.532 36.860 21.380 0.000 19.021 0.000 20.931 0.000 19.544 0.000 20.650 0.000 20.363 0.000 1 1 3 1 3 1 3 1 1 3 1 1 1 1 10 50 39.798 32.543 0.000 19.189 0.000 20.848 0.000 21.038 0.000 20.834 0.000 21.150 0.000 16.496 3 1 1 3 3 3 3 3 1 1 1 3 1 3 1 11 48 39.905 36.685 21.926 0.000 0.000 19.608 0.000 20.932 0.000 22.309 0.000 20.903 0.000 21.486 0.000 1 3 3 3 3 1 3 3 1 1 1 3 1 1 1 3 12 46 39.734 38.666 33.076 0.000 0.000 19.617 0.000 20.142 0.000 22.443 0.000 22.801 0.000 20.775 0.000 21.949 3 3 3 3 1 3 1 1 3 1 3 1 3 1 1 1 13 44 38.114 36.017 17.949 0.000 20.998 0.000 20.624 0.000 20.966 0.000 22.808 0.000 21.992 0.000 20.545 0.000 3 1 1 3 3 1 1 3 1 1 1 3 1 1 1 1 14 42 39.960 18.307 16.113 0.000 0.000 22.272 0.000 20.550 0.000 20.809 0.000 21.783 0.000 29.675 0.000 30.355 1 1 3 3 3 3 3 1 1 1 1 1 1 3 1 1 1 15 40 39.549 35.891 17.479 18.037 0.000 19.285 0.000 20.280 0.000 21.220 0.000 20.751 0.000 30.662 0.000 30.713 0.000 3 3 3 3 3 3 1 1 3 1 3 1 3 1 1 1 3 16 38 39.564 35.803 34.699 19.309 0.000 0.000 22.594 0.000 20.609 0.000 21.709 0.000 20.539 0.000 31.020 0.000 20.984 3 1 1 3 3 1 3 1 1 1 1 1 1 1 1 3 1 17 36 38.993 35.800 29.406 22.620 0.000 21.560 0.000 21.180 0.000 16.479 0.000 21.836 0.000 30.704 0.000 20.823 31.623 01 03 05 07 09 11 13 15 17 19 21 23 25 27 29 31 33 36 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 37. Equilibrium Cycle CR Patterns 200 MWd/ST 1000 MWd/ST 2000 MWd/ST 7000 MWd/ST 8000 MWd/ST 9000 MWd/ST 1 3 5 7 9 11 13 15 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 1 1 1 1 1 3 3 3 3 3 3 5 50 5 50 5 40 5 5 5 7 7 7 7 35 160 30 7 30 160 30 7 20 160 20 9 160 35 9 160 35 9 170 25 9 9 9 11 11 11 11 160 30 11 160 25 160 11 20 160 13 35 40 13 35 45 13 25 45 13 13 13 15 15 15 15 160 40 50 50 15 160 25 40 40 15 160 30 40 40 17 50 40 17 50 45 17 40 45 17 17 17 3000 MWd/ST 3000 MWd/ST 4000 MWd/ST 9000 MWd/ST 10000 MWd/ST 11000 MWd/ST 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 1 1 1 1 1 3 3 3 3 3 3 5 40 5 5 5 5 5 7 7 7 7 45 7 45 7 45 9 25 9 160 25 9 160 25 9 9 9 11 11 11 11 60 40 11 38 40 11 35 40 13 25 45 13 22 30 13 22 30 13 13 13 15 15 15 15 45 40 40 15 45 40 40 15 45 40 40 17 40 45 17 30 30 17 30 30 17 17 17 5000 MWd/ST 6000 MWd/ST 6000 MWd/ST 12000 MWd/ST 12000 MWd/ST 13000 MWd/ST 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 1 1 1 1 1 3 3 3 3 3 3 5 5 5 5 5 5 7 7 7 35 40 7 45 7 7 9 160 20 9 160 20 9 9 9 0 0 9 20 30 11 11 11 160 50 11 40 40 11 11 13 20 30 13 160 20 20 13 13 13 0 0 13 30 30 15 15 15 40 50 50 15 45 40 40 15 15 17 30 30 17 20 20 17 17 17 0 0 0 17 30 30 30 14000 MWd/ST 15000 MWd/ST 1 3 5 7 9 11 13 15 17 1 3 5 7 9 11 13 15 17 1 1 3 3 5 5 7 7 0 Fully In 200 Fully-Out 9 30 9 11 11 13 20 40 13 30 15 15 17 30 40 50 17 40 37 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 38. Power Shapes at BOC 0.293 0.314 0.331 0.304 0.399 0.502 0.542 0.575 0.568 0.406 0.513 0.655 0.91 0.956 0.8 0.886 0.322 0.397 0.5 0.622 0.764 1.026 1.136 1.134 1.079 0.992 0.413 0.537 0.661 0.758 0.957 1.057 1.14 1.18 1.182 1.095 0.798 0.442 0.591 0.949 1.012 1.098 1.142 1.208 1.215 1.269 1.239 1.178 0.844 0.421 0.591 0.816 1.148 1.216 1.239 1.289 1.28 1.307 1.243 1.307 1.22 1.223 0.317 0.539 0.946 1.147 1.251 1.289 1.345 1.322 1.325 1.223 1.217 1.264 1.295 1.293 0.395 0.653 1.008 1.213 1.286 1.309 1.274 1.349 1.246 0.909 0.888 1.218 1.293 1.321 0.494 0.75 1.092 1.234 1.341 1.273 1.317 1.286 1.222 0.887 0.891 1.194 1.293 1.373 0.402 0.606 0.944 1.133 1.281 1.316 1.345 1.289 1.29 1.222 1.185 1.175 1.233 1.247 1.261 0.295 0.5 0.746 1.043 1.196 1.269 1.318 1.238 1.217 1.218 1.252 1.207 1.222 1.205 1.196 1.144 0.385 0.639 1.001 1.121 1.201 1.296 1.211 0.903 0.883 1.182 1.203 1.226 1.18 1.16 1.077 0.799 0.479 0.877 1.101 1.157 1.252 1.227 1.206 0.885 0.887 1.167 1.219 1.179 1.147 0.975 1.007 0.663 0.274 0.515 0.921 1.098 1.155 1.22 1.292 1.251 1.208 1.187 1.229 1.201 1.154 0.967 1.04 0.892 0.952 0.289 0.527 0.75 1.037 1.063 1.157 1.201 1.282 1.282 1.286 1.24 1.192 1.076 1.001 0.888 1.022 1.041 0.3 0.517 0.753 0.935 0.77 0.825 1.208 1.279 1.311 1.366 1.256 1.137 0.795 0.659 0.949 1.04 0.953 Radial Power 38 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 39. Power Shapes at MOC 0.233 0.254 0.269 0.251 0.332 0.415 0.45 0.478 0.477 0.337 0.444 0.57 0.783 0.823 0.705 0.795 0.215 0.285 0.394 0.539 0.694 0.944 1.052 1.064 1.042 1.013 0.266 0.367 0.477 0.611 0.857 1.125 1.255 1.338 1.37 1.35 1.317 0.297 0.408 0.654 0.709 0.94 1.144 1.299 1.193 1.444 1.275 1.425 1.175 0.308 0.439 0.598 0.807 0.734 0.749 1.244 1.201 1.401 1.22 1.484 1.199 1.036 0.251 0.431 0.755 0.914 1.064 0.782 0.94 1.164 1.446 1.245 1.457 1.302 1.441 0.941 0.335 0.563 0.882 1.177 1.115 1.294 1.153 1.44 1.299 1.489 1.31 1.523 1.334 1.462 0.446 0.7 1.153 1.158 1.41 1.228 1.459 1.269 1.472 1.246 1.419 1.296 1.514 1.361 0.364 0.573 0.933 1.288 1.434 1.291 1.449 1.25 1.476 1.188 1.025 0.908 1.383 1.266 1.422 0.26 0.459 0.725 1.193 1.397 1.296 1.532 1.282 1.452 1.241 1.361 0.859 0.963 1.139 1.372 1.175 0.338 0.581 0.966 1.298 1.249 1.529 1.319 1.505 1.295 1.437 1.185 1.245 1.053 1.245 1.132 1.25 0.418 0.785 1.052 1.351 1.477 1.284 1.503 1.251 1.38 1.212 1.311 1.05 1.129 0.919 1.122 0.887 0.231 0.449 0.834 1.061 1.321 1.253 1.495 1.231 1.037 0.876 1.278 1.07 0.886 0.67 0.99 0.786 0.753 0.249 0.463 0.698 1.047 1.31 1.416 1.255 1.409 0.904 0.978 1.084 1.19 0.776 0.771 0.752 0.904 0.649 0.26 0.46 0.713 1.011 1.345 1.27 1.488 1.263 1.35 1.167 1.296 1.057 1.061 0.787 0.936 0.845 0.682 Radial Power 39 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 40. Power Shapes at EOC 0.155 0.172 0.182 0.185 0.244 0.298 0.318 0.334 0.335 0.268 0.349 0.441 0.588 0.611 0.528 0.601 0.193 0.26 0.351 0.464 0.58 0.766 0.831 0.85 0.835 0.829 0.232 0.339 0.458 0.582 0.779 1.046 1.123 1.176 1.202 1.215 1.22 0.243 0.361 0.62 0.742 1.027 1.133 1.201 1.034 1.272 1.101 1.316 1.107 0.24 0.363 0.534 0.793 1.067 0.984 1.232 1.065 1.292 1.1 1.358 1.146 1.393 0.189 0.339 0.611 0.786 1.065 1.002 1.245 1.091 1.308 1.126 1.361 1.176 1.422 1.2 0.255 0.445 0.732 1.043 0.986 1.238 1.075 1.315 1.149 1.38 1.184 1.447 1.251 1.487 0.341 0.562 1.005 0.961 1.219 1.072 1.32 1.122 1.377 1.2 1.457 1.239 1.506 1.307 0.263 0.444 0.757 1.114 1.212 1.077 1.306 1.136 1.382 1.178 1.461 1.262 1.517 1.285 1.531 0.181 0.341 0.576 1.033 1.187 1.053 1.295 1.135 1.372 1.177 1.458 1.24 1.524 1.284 1.548 1.285 0.24 0.434 0.761 1.116 1.024 1.282 1.108 1.373 1.196 1.459 1.242 1.523 1.283 1.551 1.293 1.565 0.299 0.581 0.821 1.172 1.268 1.086 1.355 1.199 1.454 1.249 1.521 1.287 1.541 1.158 1.539 1.163 0.153 0.315 0.622 0.849 1.201 1.106 1.355 1.171 1.443 1.235 1.514 1.281 1.547 1.158 1.523 1.131 1.505 0.168 0.322 0.525 0.839 1.212 1.315 1.136 1.419 1.244 1.502 1.278 1.543 1.305 1.534 1.129 1.474 1.2 0.174 0.315 0.524 0.81 1.214 1.093 1.389 1.195 1.482 1.301 1.526 1.27 1.56 1.157 1.503 1.204 1.009 Radial Power 40 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 41. Equilibrium Cycle MCPR Margin 0.940 0.920 0.900 MFLCPR 0.880 0.860 0.840 0.820 0 2000 4000 6000 8000 10000 12000 14000 16000 Cycle Exposure (MWd/ST) 41 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 42. Equilibrium Cycle Hot Excess Reactivity 0.0300 0.0250 Hot Excess Reactivity (delta-k) 0.0200 0.0150 0.0100 0.0050 0.0000 0 2000 4000 6000 8000 10000 12000 14000 Cycle Exposure (MWd/ST) 42 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 43. Equilibrium Cycle Cold Shutdown Margin 0.0350 0.0300 0.0250 SDM (delta-k) 0.0200 0.0150 0.0100 0.0050 0.0000 0 2000 4000 6000 8000 10000 12000 14000 Cycle Exposure (MWd/ST) 43 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007
  • 44. Reactor, Core & Neutronics Summary • Improved Reactor Vessel & Internals > Reactor Internal Pumps > Fine Motion Control Rod Drives • ABWR utilizes evolving fuel product line > GNF’s 10x10 fuel • Fuel cycle lengths from 1 to 2 years can be supported • Large thermal design margins & reactivity (hot excess & cold shutdown) design margins provide flexibility > Core loading > Cycle operation 44 GE Energy / Nuclear Copyright © 2007 by GE Energy / Nuclear Apr, 2007