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Maximo Business
 Process Course

   Misha Jain
Learning Agenda for 3 days
• Service Request, Introduction to Work Orders
• Work Orders, Failure Hierarchy, Material
  Requisition
• Overview of Purchase Procedure
• Inventory Overview
• Projects Process Overview
Service Request
• When to use SR+WO and only SR??
• Discuss the SR workflow.
• Creating a SR and create a WO from it.
Simplified Service Request Workflow

                                WORK ORDER TO BE
                                CREATED BY WORK
                                SUPERVISOR


   NEW          ENDORSED             INPRG
 Originator   Work Supervisor   Work Supervisor




 RESOLVED        CLOSED
 Originator     Originator
Simplified Work Order Workflow Steps
   Originator (asset/loc,   Work Group (To assign
                                                      WO Supervisor (for
      work type, WO          a WO Supervisor)
                                                      planning) WAPPR
    supervisor) WAPPR             WAPPR




   WO Supervisor (after
                                                    Lead/Supervisor of WO
  execution; put FAILURE     WO Supervisor (for
                                                    Supervisor (for Review)
   HIERARCHY, ACTUAL          execution) APPR
                                                            APPR
    LABOR HRS) INPRG




  Lead/Supervisor of WO     Lead/Supervisor of WO
  Supervisor (for Review)       Supervisor (for
       WORKDONE               completion) COMP
Failure Hierarchy
Work Order Tracking
• WAPPR: Create a WO
• WAPPR: Plan tasks, labor, materials
   – Work Order Hierarchy
• APPR: Get Material from inventory
• INPRG: You can still get additional material thro
  Self Service > Desktop Requisition > Create
  Requisition
   – Failure Reporting > Failure class, Cause, Remedy
   – Labor > Labor Reporting
   – Materials > Issues from Storerooms
Simplified MR Workflow
  Originator/WO
                      Supervisor / Lead (For
Supervisor (Charge
                           approval)
Details, Line item)
                             DRAFT
      DRAFT




      CLOSE                   APPR
 After Material is       Material can be
    withdrawn             withdrawn
Overview of Purchase Procedure
Material Request



     Purchase Requisition



          Request for Quotation



               Purchase Order


                    Receiving
                    • QC Inspection Request
                    • OSDD
Purchase Requisition Workflow



Procurement Officer   Procurement Officer
  (related to that
  commodity grp)       RFQ is generated
      WAPPR                  APPR
Request for Quotation Workflow

Procurement Officer
  (related to that    Procurement Officer   Procurement Officer
  commodity grp)             APPR                  SENT
      WAPPR




                      Procurement Officer
Procurement Officer                         Procurement Officer
                          PO Created
      CLOSE                                     TECHAPPR
                           AWARD
Purchase Order Workflow



Procurement Officer   Procurement Officer
  (related to that
  commodity grp)        PO is approved
      WAPPR                  APPR
QC/GRN Workflow

Storekeeper     Snr QC inspector
 ENTERED            WAPPR




Storekeeper      QC inspector
  COMP              WAPPR
OSDD Workflow
                  Procurement
Storekeeper
                     Officer
 PENDING
                   PENDING




Storekeeper       Storekeeper
  COMP             ACTIONED
Item Creation and Modification
                   Request

 User (ICMR type,                                Snr Procurement
                        Your Supervisor (for
reason, commodity                               Officer (related to
                             approval)
 grp, classification)                          that commodity grp)
                             ENTERED
     ENTERED                                        ENTERED




                               User
       User                                    Procurement Officer
                        Item ID is generated
       COMP                                         ENDORSE
                               APPR
Item Creation and Modification
               Request



 User (ICMR type,       Material Controller
reason, commodity
 grp, classification)   Item ID is generated
     ENTERED                   APPR
Inventory Overview
          ICMR
                                 Item Master
      Old CAT id’s
                                                                        From
                              (For managing items)                     Transfer
                                                                       Request
      Transfer In
  Return Request                                            Transfer Out
  Material                                                     Issue
  Receipts                       Storerooms

   From Contracts > SO
                                                                  From WO,
          or PO
                                                                     DTR
Inventory
Counting
                                   Inventory
                         (For Managing count of item in a
                                  storeroom)
Purchase Cycle

User Request (CR/PR)


  RFP/RFQ Generation


     Contracts/PO Placement
Contract Requisition

         Originator
(Desc, Classify, Category of      Originator Team Lead             Group Manager
Work, Price Attach, CR Lines,
          Bidders)                       WAPPR                      CTENDORSE
          WAPPR




                                Contract Engr (To generate   Contracts Team Lead (Assign
                                    RFP and route it)              Contracts Engr)
                                          APPR                         APPR
RFP 1 Workflow
Contracts Engineer
(Tender Type, Dates,      Contracts Team Lead      Controlling TL
  circulation List )            DRAFT               ENDORSED
      DRAFT




   Contract Engr          Contracts Team Lead   Contract Services TL
       APPR                      APPR               ENDORSED




Contracts Team Lead          Contract Engr
      READY                     ISSUED
RFP 2 Workflow
                           Bids Opening Committee
   Contracts Engineer       (Enter Pin, enter bids,    Contracts Team Lead          Contract Engr
        ISSUED              Bids bond guarantees)            OPENED                    OPENED
                                  OPENED




     Controlling TL                                       Controlling TL
(For Review of Technical    Contracts Team Lead          (For Technical &        Contracts Team Lead
& commercial evaluation)          OPENED              commercial evaluation)           OPENED
        OPENED                                               OPENED




Controlling Team GM (For
                                                                               Contract Engr (Cretes the
  recommendation &          Contracts Team Lead        Contract Services TL
                                                                                      contract)
        approval)                  EVALED                    EVALED
                                                                                       AWARD
        EVALED




                                                                               Contract Engr (Route the
                                                                                      contract)
                                                                                        CLOSE
Contracts Workflow


Contracts        Contracts Team    Contract
Engineer              Lead        Services TL
ENDORSED          ENDORSED        ENDORSED




                 Contract Engr      DMD
                     APPR         ENDORSED
Service Order Conditions
• SO can be created only from a valid and APPR contract.
• SO can be created from Select Action menu of WO or
  Contracts application. Charge details will come from WO or
  GL account.
• SO should have Future dates i.e. it has to be created before
  the job starts.
• Once the job is done, quantities have to be received against
  the SO in the RECEIVING application by the user.
• Finance Dept has to create invoice against the received
  quantities of SO.
• APPR invoice can be viewed by user from the PAYMENT
  HISTORY tab of SO.
• Once the payment is made, the status of invoice changes
  from APPR to PAID
Service Order / Receiving Workflow
 User (Controlling Team
  Member) (Charge to
                                   Controlling TL
  Group, Start & Comp
         Date)                         WAPPR
         WAPPR




User opens the RECEIVING        User (to inform the
application to receive the   contractor to start the job)
 quantities against the SO              APPR
Contractor Invoice Workflow
 Finance Dept (SO, Invoice
Date & Invoice Recvd Date,
                             AP Contracts Approver
  SO Lines) (Check if hard
   copy is matching lines)        MATCHED
        ENTERED




User (can view status of
  payment in SO after        After checking invoice
payment is actually done             budget
      from Oracle)                   APPR
          PAID
Project Process Overview
Master Action Plan (Company wide strategy)
                                                       Action Plan
               Action Plan (North site)
                                                       (South site)

            Capital Project Proposal (CPP)


                Budget Proposal (BP)


                      Project WO


            AFE WO1                          AFE WO2


Asset WO1             Asset WO2
Simplified Master Action Plan
               Workflow

                Asset Owner    Asset Owner
 Originator
                 Group TL       Group TL
  DRAFT
                  DRAFT        ENDORSED




Create Child    Co-ordinator   Co-ordinator
Action Plans       INPRG          APPR
Simplified Action Plan Workflow


Co-ordinator of                    Asset Owner
                  Asset Owner TL
  AP/Creator                           GM
                     WAPPR
   WAPPR                           ENDORSED




 Co-ordinator      Co-ordinator    Co-ordinator
 Creates CPP          INPRG           APPR
Simplified CPP Workflow

                                                                        Requesting Team GM   APT TL/GPC (Provide
   Co-ordinator           Reporting Team TL     Requesting Team TL
                                                                         (Provide APT/GPC)    controlling team)
       DRAFT                    DRAFT                  DRAFT
                                                                              DRAFT                 VALID




Operational Planning                            Operational Planning                         Controlling Team TL
                                 DMD                                        APT TL/GPC
        TL                                              TL                                    (Provide Est. cost)
                                VALID                                         VALID
       APPR                                            VALID                                        VALID




Budget & Cost Team                               Controlling Team TL
                                                                                              Requesting Team
(Provide GL acc, Proj     Controlling Team TL   (Provide Eng. Ref No,       APT TL/GPC
                                                                                              (Asset Owner) TL
  Num, Task Num)                APPR                CPP Ref No)            WORKDONE
                                                                                                WORKDONE
       APPR                                            INPRG




                                                    Co-ordinator                                Co-ordinator
                                                                            Create BP
                                                       COMP                                     WORKDONE
Simplified BP Workflow
   Co-ordinator         Controlling Team
 (Provide BP Type,     (Provide Start Date,   Controlling Team GM
 Requesting Team)      End Date, BP Value)           DRAFT
      DRAFT                  DRAFT




Operational Planning        APT/GPC           Requesting Team TL
      DRAFT                  DRAFT                   DRAFT




                                               Create a project in
Budget Control Team    Budget & Cost Team
                                                    Oracle
       VALID                  APPR
                                                     CLOSE
Simplified PWO+AFE Workflow

Controlling Team TL (Will
                                AFE WO’s routed to
 receive PWO with AFE
                                Supervisor (provide       Budget & Cost Team
       child Wos)
                             location and Asset WO’s)        AUTHORISED
    PWO:APPR, AFE:
                                  AUTHORISED
     AUTHORISED




                            AFE Supervisor will execute     AFE Supervisor
                              & close all Asset WOs
                             which will close AFE WO            APPR
That’s all from me!!
• Email id: mishaami@gmail.com

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Generic Maximo Business Processes

  • 1. Maximo Business Process Course Misha Jain
  • 2. Learning Agenda for 3 days • Service Request, Introduction to Work Orders • Work Orders, Failure Hierarchy, Material Requisition • Overview of Purchase Procedure • Inventory Overview • Projects Process Overview
  • 3. Service Request • When to use SR+WO and only SR?? • Discuss the SR workflow. • Creating a SR and create a WO from it.
  • 4. Simplified Service Request Workflow WORK ORDER TO BE CREATED BY WORK SUPERVISOR NEW ENDORSED INPRG Originator Work Supervisor Work Supervisor RESOLVED CLOSED Originator Originator
  • 5. Simplified Work Order Workflow Steps Originator (asset/loc, Work Group (To assign WO Supervisor (for work type, WO a WO Supervisor) planning) WAPPR supervisor) WAPPR WAPPR WO Supervisor (after Lead/Supervisor of WO execution; put FAILURE WO Supervisor (for Supervisor (for Review) HIERARCHY, ACTUAL execution) APPR APPR LABOR HRS) INPRG Lead/Supervisor of WO Lead/Supervisor of WO Supervisor (for Review) Supervisor (for WORKDONE completion) COMP
  • 7. Work Order Tracking • WAPPR: Create a WO • WAPPR: Plan tasks, labor, materials – Work Order Hierarchy • APPR: Get Material from inventory • INPRG: You can still get additional material thro Self Service > Desktop Requisition > Create Requisition – Failure Reporting > Failure class, Cause, Remedy – Labor > Labor Reporting – Materials > Issues from Storerooms
  • 8. Simplified MR Workflow Originator/WO Supervisor / Lead (For Supervisor (Charge approval) Details, Line item) DRAFT DRAFT CLOSE APPR After Material is Material can be withdrawn withdrawn
  • 9. Overview of Purchase Procedure Material Request Purchase Requisition Request for Quotation Purchase Order Receiving • QC Inspection Request • OSDD
  • 10. Purchase Requisition Workflow Procurement Officer Procurement Officer (related to that commodity grp) RFQ is generated WAPPR APPR
  • 11. Request for Quotation Workflow Procurement Officer (related to that Procurement Officer Procurement Officer commodity grp) APPR SENT WAPPR Procurement Officer Procurement Officer Procurement Officer PO Created CLOSE TECHAPPR AWARD
  • 12. Purchase Order Workflow Procurement Officer Procurement Officer (related to that commodity grp) PO is approved WAPPR APPR
  • 13. QC/GRN Workflow Storekeeper Snr QC inspector ENTERED WAPPR Storekeeper QC inspector COMP WAPPR
  • 14. OSDD Workflow Procurement Storekeeper Officer PENDING PENDING Storekeeper Storekeeper COMP ACTIONED
  • 15. Item Creation and Modification Request User (ICMR type, Snr Procurement Your Supervisor (for reason, commodity Officer (related to approval) grp, classification) that commodity grp) ENTERED ENTERED ENTERED User User Procurement Officer Item ID is generated COMP ENDORSE APPR
  • 16. Item Creation and Modification Request User (ICMR type, Material Controller reason, commodity grp, classification) Item ID is generated ENTERED APPR
  • 17. Inventory Overview ICMR Item Master Old CAT id’s From (For managing items) Transfer Request Transfer In Return Request Transfer Out Material Issue Receipts Storerooms From Contracts > SO From WO, or PO DTR Inventory Counting Inventory (For Managing count of item in a storeroom)
  • 18. Purchase Cycle User Request (CR/PR) RFP/RFQ Generation Contracts/PO Placement
  • 19. Contract Requisition Originator (Desc, Classify, Category of Originator Team Lead Group Manager Work, Price Attach, CR Lines, Bidders) WAPPR CTENDORSE WAPPR Contract Engr (To generate Contracts Team Lead (Assign RFP and route it) Contracts Engr) APPR APPR
  • 20. RFP 1 Workflow Contracts Engineer (Tender Type, Dates, Contracts Team Lead Controlling TL circulation List ) DRAFT ENDORSED DRAFT Contract Engr Contracts Team Lead Contract Services TL APPR APPR ENDORSED Contracts Team Lead Contract Engr READY ISSUED
  • 21. RFP 2 Workflow Bids Opening Committee Contracts Engineer (Enter Pin, enter bids, Contracts Team Lead Contract Engr ISSUED Bids bond guarantees) OPENED OPENED OPENED Controlling TL Controlling TL (For Review of Technical Contracts Team Lead (For Technical & Contracts Team Lead & commercial evaluation) OPENED commercial evaluation) OPENED OPENED OPENED Controlling Team GM (For Contract Engr (Cretes the recommendation & Contracts Team Lead Contract Services TL contract) approval) EVALED EVALED AWARD EVALED Contract Engr (Route the contract) CLOSE
  • 22. Contracts Workflow Contracts Contracts Team Contract Engineer Lead Services TL ENDORSED ENDORSED ENDORSED Contract Engr DMD APPR ENDORSED
  • 23. Service Order Conditions • SO can be created only from a valid and APPR contract. • SO can be created from Select Action menu of WO or Contracts application. Charge details will come from WO or GL account. • SO should have Future dates i.e. it has to be created before the job starts. • Once the job is done, quantities have to be received against the SO in the RECEIVING application by the user. • Finance Dept has to create invoice against the received quantities of SO. • APPR invoice can be viewed by user from the PAYMENT HISTORY tab of SO. • Once the payment is made, the status of invoice changes from APPR to PAID
  • 24. Service Order / Receiving Workflow User (Controlling Team Member) (Charge to Controlling TL Group, Start & Comp Date) WAPPR WAPPR User opens the RECEIVING User (to inform the application to receive the contractor to start the job) quantities against the SO APPR
  • 25. Contractor Invoice Workflow Finance Dept (SO, Invoice Date & Invoice Recvd Date, AP Contracts Approver SO Lines) (Check if hard copy is matching lines) MATCHED ENTERED User (can view status of payment in SO after After checking invoice payment is actually done budget from Oracle) APPR PAID
  • 26. Project Process Overview Master Action Plan (Company wide strategy) Action Plan Action Plan (North site) (South site) Capital Project Proposal (CPP) Budget Proposal (BP) Project WO AFE WO1 AFE WO2 Asset WO1 Asset WO2
  • 27. Simplified Master Action Plan Workflow Asset Owner Asset Owner Originator Group TL Group TL DRAFT DRAFT ENDORSED Create Child Co-ordinator Co-ordinator Action Plans INPRG APPR
  • 28. Simplified Action Plan Workflow Co-ordinator of Asset Owner Asset Owner TL AP/Creator GM WAPPR WAPPR ENDORSED Co-ordinator Co-ordinator Co-ordinator Creates CPP INPRG APPR
  • 29. Simplified CPP Workflow Requesting Team GM APT TL/GPC (Provide Co-ordinator Reporting Team TL Requesting Team TL (Provide APT/GPC) controlling team) DRAFT DRAFT DRAFT DRAFT VALID Operational Planning Operational Planning Controlling Team TL DMD APT TL/GPC TL TL (Provide Est. cost) VALID VALID APPR VALID VALID Budget & Cost Team Controlling Team TL Requesting Team (Provide GL acc, Proj Controlling Team TL (Provide Eng. Ref No, APT TL/GPC (Asset Owner) TL Num, Task Num) APPR CPP Ref No) WORKDONE WORKDONE APPR INPRG Co-ordinator Co-ordinator Create BP COMP WORKDONE
  • 30. Simplified BP Workflow Co-ordinator Controlling Team (Provide BP Type, (Provide Start Date, Controlling Team GM Requesting Team) End Date, BP Value) DRAFT DRAFT DRAFT Operational Planning APT/GPC Requesting Team TL DRAFT DRAFT DRAFT Create a project in Budget Control Team Budget & Cost Team Oracle VALID APPR CLOSE
  • 31. Simplified PWO+AFE Workflow Controlling Team TL (Will AFE WO’s routed to receive PWO with AFE Supervisor (provide Budget & Cost Team child Wos) location and Asset WO’s) AUTHORISED PWO:APPR, AFE: AUTHORISED AUTHORISED AFE Supervisor will execute AFE Supervisor & close all Asset WOs which will close AFE WO APPR
  • 32. That’s all from me!! • Email id: mishaami@gmail.com