1. DINSE Robotic and
Automatic Welding Systems WELDING TOOLS
Welding torches
Wire feeders
Components
MIG/MAG, TIG,
LASER, EB, PLASMA
Welding and Brazing

2. DINSE Robotic and
Automatic Welding Systems
Precise, reliable, durable
automatic assembly solutions
MIG/MAG, TIG, LASER, EB, PLASMA
Welding and Brazing
DINSE can supply robotic and automatic welding
equipment for all welding processes in your assembly
operations. We are ready to consult with you on-
location about the advantages of different applications
and to show you how to obtain the best possible
results.
In contrast to MIG/MAG welding, TIG, LASER, EB and
PLASMA welding all employ a non-arcing feed or filler
wire that is fed into the weld puddle and melted into Separable welding torch head
the joint.
Robots don’t need to work in shifts
Inert shield gas supply
24-hour continuous operation is standard procedure
for our welding equipment. We consider the following
three factors to be critically important:
• Highest quality for durable, long service life
• Highest system availability
• Highest reproducibility (“repeat accuracy”)
of all system steps Mounting brackets, fixed or
All system components are fully mechanically adjustable
compatible with each other: (longitudinal, lateral,
height) in varying extents
• Sets of welding accessories/fittings,
and angles.
liquid or gas cooled
• Mounting brackets
• Safety shut-offs
Contact tube clamping for
• Tool-change stations
exact centering
• Testing and adjusting equipment
• Wire feeders for robotic and automatic applications The DINSE cooling
system promotes
• Spool housings greatly increased
system service life.
DINSE mounting devices
DINSE safety shut-offs
DINSE tool-
change stations
2

3. WELDING TOOLS
The application determines the exact setup
All consumable parts and supplies can be optimized to meet your needs:
Different gas nozzles in long, short or reduced outside diameter, available
in a range of diameters or with an outer cooling jacket Clamp-type or
threaded bases for inserted or screw-in contact points.
Separable
accessories/fittings
Safety shut off has “run-
on” buffering and precise,
automatic reset,
and can be supplied with
ready-to-attach flanges for
all robots
Whether liquid or gas cooled, our systems are well-designed
and are proven in actual use
Both welding torch cooling systems have high heat-removal capacities.
In DINSE dual-circuit liquid cooling, the coolant flows along the full
length of the welding torch through numerous longitudinal channels. The
contact points and gas nozzle are cooled in parallel.
In DINSE gas cooling, the gas cascades through ring-shaped
lengthwise channels and extensive lateral ribbing to the gas nozzle.
DINSE wire feeder
In all DINSE welding torches, the inert shield gas is fed separately, a with large spool housing
supply method which positively prevents gas loss.
DINSE robotic wire feeder
DINSE testing and
adjustment equipment
3

4. DINSE MIG/MAG Torch Components and Accessories
for Robotic and Automatic Applications
Selecting your system Gas-cooled
Choice of gas or liquid cooled variants DINSE torch heads, separable
for MIG/MAG robotic and automatic welding 2 variants, 3 angles
Gas cooled Liquid cooled
DIX MET 310 DIX MELZ 600
Separable design with quick- Fixed, one-piece design
change head DIX METZ 600
DIX METT 310 Separable design with quick- 0° DIX MET 320
Dual-separable design, Quick- change head 22° DIX MET 322
45° DIX MET 324
change head and accessories DIX METTZ 600
DIX MEPTT 310 Dual-separable design, Quick- CO2 rating 350A / 100% duty cycle
Dual-separable design with change head and accessories Mixed gas rating 300A / 100% duty cycle
drive motor for PUSH-PUSH DIX MEPTTZ 600 Wire diameter 0,8 - 1,2 mm
and PUSH-PULL operation Dual-separable design with
drive motor for PUSH-PUSH
and PUSH-PULL operation
DINSE Components 0° DIX MET 390
22° DIX MET 392
45° DIX MET 394
CO2 rating 350A / 100% duty cycle
Mixed gas rating 300A / 100% duty cycle
Wire diameter 0,8 - 1,2 mm
DIX SASS 1000
PHF 100/200
DIX SASS 2000 DIX WAS * DIX WAS * Flanges for Robot arm
WT 3200 KD 3100 different
Tool Mounting robot types
transporter pin
PHW 100/200
* Optional for automatic
Mounting torch change system
brackets
DIX SASS 2500
Collision sensorss
DINSE torch checking equipment
shown with complete torch
system, and adjustment tools.
4

5. WELDING TOOLS
Accessories / fittings Liquid-cooled
Suitable for all torch heads, 3 designs gas cooled DINSE torch heads, separable
and 4 designs liquid cooled 4 variants, 3 angles
0° DIX METZ 520
22° DIX METZ 522
45° DIX METZ 524
Fixed, one-piece head: DIX MELZ 600
CO2 rating 350A / 100% duty cycle
Mixed gas rating 300A / 100% duty cycle
Wire diameter 0,8 - 1,2 mm
0° DIX METZ 590
22° DIX METZ 592
45° DIX METZ 594
Separable, quick-change head: DIX MET 310 / DIX METZ 600 CO2 rating 400A / 100% duty cycle
Mixed gas rating 350A / 100% duty cycle
Wire diameter 0,8 - 1,2 mm
0° DIX METZ 540
22° DIX METZ 542
45° DIX METZ 544
Dual-separable; quick-change head
and accessories/fittings: DIX METT 310 / DIX METTZ 600 CO2 rating 450A / 100% duty cycle
Mixed gas rating 400A / 100% duty cycle
Wire diameter 1,0 - 1,6 mm
0° DIX METZ 550
22° DIX METZ 552
Dual-separable design with drive motor
45° DIX METZ 554
PUSH-PUSH and PUSH-PULL operation:
DIX MEPTT 310 / DIX MEPTTZ 600 CO2 rating 550A / 100% duty cycle
Mixed gas rating 500A / 100% duty cycle
DINSE torch heads are available in special/custom Wire diameter 1,2 - 2,4 mm
angles and lengths upon request.
5

6. DINSE Wire-Feed Systems
for Robotic and Automatic Welding
DINSE means reliable welding DINSE PUSH-PUSH
LASER application
shown in vehicle
assembly
DINSE PUSH-PULL
MIG/MAG application
with round wire or
flat wire
The flexible, variable system with sets of
accessories/fittings, wire feeders and spool
housings
• High performance, proven systems for
welding and brazing.
• Reliable wiring feeding through feed modules
in light-weight, fully insulated plastic
housings
• Compatible with different spool sizes
• Accepts all commonly available power sources
Wire feed methods
Continuous for Wire speed
Forward
PUSH-PUSH and
DINSE PUSH-PUSH and PUSH-PULL PUSH-PULL
Pulse tim
Time
Wire-Feed Technologies Slope time
Pulse tim
forward”
Back Wire retract time
PUSH-PUSH Operation Wire delay time Time
Wire speed
Here, the torque-controlled motor advances the feed wire. The Forward
maximum torque, or feeding force, is adjustable to prevent the feed
wire from bowing or kinking. The rpm-controlled motor in the Time
welding torch head takes up the exact amount of feed wire Pulse time “Wire back”
Back
required. The wire feed is constant and unaffected by torsion, Pulse time “Wire forward”
Pulsed for PUSH-PUSH
bending and the length of the accessory/fitting in use, which is
Peak-current phase
particularly critical when feeding thin and soft wires over long
I1
distances.
I2
Steady-current phase Time
PUSH-PULL Operation
Here, the drives in the wire feeder and the welding torch head are
linked so that the feed wire in the whole setup remains under Forward
Pulse time “Wire back”
constant tension. Time
This method ensures a constant feed rate over long distances when Pulse-synchronous Back
Pulse time “Wire forward”
feeding wires with large cross-sections such as flat wire. for PUSH-PUSH
6

7. DINSE
System examples WELDING TOOLS
Three welding processes - DINSE MIG/MAG Welding System
one concept
PUSH-PUSH or PUSH-PULL operation for round wire and flat
DINSE “GREEN line” robotic wire; features micro-processor control, wire feed monitored by
wire feeder DIX WD 450 an encoder. A bus-based system can also be integrated.
DINSE LASER Welding System
Remote control
DIX KDFR 4200
operating modes:
PUSH-PUSH operation, torch welding head (liquid-cooled with
continuous, pulsed,
pulse-synchronous inert shield gas supply), features micro-processor control, wire
feed monitored by an encoder. A bus-based system can also
me “Wire back” be integrated.
me “Wire
”
DINSE “GREEN line” wire feeder DIX WD 300 DINSE TIG Welding System
with large spool housing DIX WDS 400
DIX KDES 2000
operating modes: Fixed, one-piece design DIX TAZ 400 with adjustment gauge
continuous, with for electrode preset
retract function at
STOP. Level 400 A / 100% ON-time, AC/DC
DINSE “GREEN line” wire feeder DIX WD 500 Gas nozzle diameter 9 - 17 mm
with spool housing DIX WDS 300
Electrode diameter 1.6 - 4.8 mm
7

8. Welcome
WELDING TOOLS to DINSE
DINSE welding systems
DINSE robot and
DINSE manual welding torches automated welding systems
DINSE wire feed units for
manual welding systems DINSE wire feed units for
robot and automation use
DINSE tools, cable
connectors, electrode
holders, earth clamps, DINSE robot and
magnetic earths automation components
Stay in front with DINSE.
Dinse G.m.b.H.
Königsreihe 12 • D-22041 Hamburg
Tel.: +49 (0) 40 - 68 04 01 • Fax: +49 (0) 40 - 68 21 59
info@dinse-gmbh.com • www.dinse-gmbh.com