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    Presentation on Industrial Processing
                  Bamboo
                     11/11/11
               Addis Ababa, Ethiopia
                  Khalid M. DURI
2
    Overview
3
       Agenda

    • Objective

    • Bamboo Market

    • Bamboo in Ethiopia

    • Current Status

    • Supply Chain

    • Industrial Processing of Bamboo

    • International Market for Bamboo Products

    • Stakeholders
Objective & strategy
4



         Fortune Enterprise will become an African exporter of compressed panels and
         decking material produced from domestically grown bamboo, thereby
         providing the world market with a highly competitive alternative for hardwood
         composites and bamboo products from China.

    Key success factors:
    •    Tubes of Ethiopian highland bamboo are more straight, contain less starch and more
         fibre than the Chinese Moso varieties, making it very suitable for outdoor applications.
    •    Lower labour costs & raw material price (-20%) than China
    •    Incentives Ethiopian government: profit tax holiday and zero import tax
    •    Technical assistance secured
    •    Experienced international Staff 20 Germans and 5 Chinese
    •    High certified quality (EN350-2; E1, EN-350-Part 1, EN 335, CEN/TS 15083, EN 113, EN
         ISO/IEC 17025:2005, ISO 14000; ISO 9001)
    •    Cooperation and market access through Elephant Bambusprodukte GmbH.
Objective & strategy
5


    Specific company objectives:
    1.   Source bamboo splits through an outgrower scheme and own plantations in Ambo and
         Sidama
    •    outgrower scheme: 2,000 ha, 4,000 farmers organized in some 30 coops, 30 collections
         centres
    •    1,500 ha plantation, 500 ha established per year from own nursery (cuttings)
    •    at full capacity, factory requires 2,2 mio culms annually
    •    first four years, raw material supply solely through outgrowers
    •    first harvest plantation in yr 4 (8%), full productivity yr 12
    2.   Establish industrial bamboo production in Ethiopia consisting of two regional pre-processing
         plants (Tikur Inchini , Ambo and Titicha, Sidame) and a main factory in Welmera producing
         compressed panels destined for the export market.
    3.   Produce 245,000 m2 of compressed bamboo panels during first year of production (2013)
         worth Eur 3.9 Mio, increasing to 500,000 m2 per year from year 3 onwards (2016) worth
         Eur 15 Mio.
    4.   To lay the ground for further investments in the Ethiopian bamboo sector. Investing in more
         private plantations and product diversification.
What has been done ( 2009-2011)
6


    •    Bamboo Task Force
    •    In October 2009, Public Private Partnership worth € 400,000. Main activities:
         - analysis into competiveness of Ethiopia bamboo
         - numerous feasibility studies to determine technology and product
         - market & technology investigation in Europe and China
         - Initial inventory and assessment of standing bamboo culms in Ambo and Sidama
         - prototypes development from Ethiopian Bamboo species for testing and certification
         at Fraunhofer Institute for Wood Research
         - establishment of outgrowers scheme in Ambo, encompassing over 250 farmers
         organised in 5 Coops
What has been done ( 2009-2011)
7


    •    Commercial contract with Elephant Bambusprodukte GmbH for the first 750,000m2
         valued at EUR 18.75m annually for next five years.
    •    Profound technical assistance secured during the start up phase of the project.
    •    Land secured for plantation development ( 1,500 ha at two different regions), nursery
         site ( 1 ha each, at two locations), pre-processing plants ( 5 ha each, at two locations),
         and main factory ( 10 ha).
    •    Finalization of proforma based machinery and equipment list.
    •    Finalized production planning and flow chart.
    •    Award of highly competitive grant programme in June 2011 to Elephant and FE
         partnership, funded through the Dutch Private Sector Investment Programme (PSI).
         The total project budget is € 1.5 mio of which 50% is a result-based grant.
    •    Raised debt totalling Eur 7Mio, raised Eur 5M in Equity, total Project Budget Eur 12M
8
      Bamboo Development 2011 - 2013
                  PPP with GIZ

    Acquiring               Private Sector Investment
    Third Party
    Funding                 Long Term Loan


                            Strategic Alliance

                            International Climate Initiative

                            EU Energy Facility
9
      Bamboo Development 2009 - 2011
                  PPP with GIZ

    Market
    Development
10
     Bamboo Development 2009 - 2011
                PPP with GIZ
11
                Bamboo Resource in Ethiopia

     • Ethiopia has 1 million ha
       of bamboo
     • It accounts to 67% of
       African‘s bamboo
       resource
     • 30% being high land
       bamboo and
     • 70% is low land bamboo
Status quo of Bamboo in Ethiopia
12

     + ETH accounts for 67% of Africa's Bamboo resource
     + 1 Mio. ha Bamboo coverage in total (estimation)
     + 30% highland, 70% lowland bamboo
     + Bamboo is one of the fastest growing plants on earth
       with great potential for reducing pressure on forests
     + a quickly-renewing and sustainable source of biomass
     + vital role in environmental amelioration, bio-diversity
       preservation, soil and water conservation
     + can serve as substitute for traditional woods which are
       mostly imported from abroad due to their scarcity in
       Ethiopia
Status quo of Bamboo in Ethiopia
-
13


- Image Problem
     • Value of Bamboo has not been recognized yet
     • Unawareness about high quality of Bamboo

- Weakness of the Economic Environment
     • State-led and NGO initiatives of the past have promoted the
       bamboo sector only on household level
     • Development of the private sector has been insignificant so far
     • No industrial use of Bamboo so far


- Lack of Credit and Financing
     • No microfinance for MSEs like farmers and cooperatives so far
     • Poor capital endowment and access to credits have prevented
       industries from up-scaling their bamboo-related activities
Bamboo resource map of Ethiopia
Establishment of a Wood Processing Industry in Ethiopia
                                             STANDARDS/QUALITY
15                                                 Testing centers
                                                Technical Committee
                                              Adapt EU+ISO Standards
                                              Produce Quality Manuals
            INSTITUTES                          Fraunhofer Institute
                                              Ethiopian Standard Authority            SUPPLY CHAIN
        Ethiopian/International
                Universities                                                         Institutionalization
         Cluster of Excellence                                                       Six more locations
          Student workshops                                                       Support for Cooperatives
           Practical curricula                                                         Commercial FS
        Twinning arrangements                    WOOD INDUSTRY                    Market Assessment Plan
        Focus areas: machinery,                 Establishment
              design, glue                        Private sector, SMEs,
                                          of a Wood Processing
                                          Investment Agency, Export Promotion
                                             IndustryMoARD   in Ethiopia
                                                       Banks, MFIs
                                                      MoTI,
                                             Machinery/Glue manufacturers
            ENVIRONMENT/                             Sub-sectors
                                                                                     MARKET
              FORESTRY
         Bamboo Baseline Inventory                                                Import substitution
             Impact Assessment                                                Export/National Market
        Develop carbon credit scheme                                         Participation in trade fairs
         Forest Stewardship Council                                                  Marketing
       Sustainable Participatory Forest                                        Fair Trade Certificate
                  Management
16
     Core Areas of Resource
17
        Characteristics of Yushania alpina
     • Yushania alpina is high
       land bamboo
     • Height is 5-19.5
       meters(average12 m.)
     • The diameter ranges
       from 5-12.5cm
     • The average weight is 8
       kgs (oven dry wt)
Supply chain
 Raw material resource.

1 – From existing farmers
bamboo plots (2000 ha)

2- Establishing our own
bamboo plantation (1500
ha)
19
     Supply Chain Model




       4,000 Farmers -> 2,000 ha -> 1,000 culms/ha -> 2 Mio culms/year




                                        2 Mio
                                       culms/year




                             30 Regional Collection Centers
EGK 2011: Agriculture 07 FORTUNE
21
                Scope of the involvement

     • 4000 farmers
     • Average of 0.5 ha


     • 30 cooperatives
          2000 hectares of
          bamboo plots
      2 million culms per year at the beginning
22
     Farmers bamboo plots
23
              Bamboo Supply Chain
  Bamboo Farmer
  A
 Bamboo Farmer
 Bamboo Farmer
 B                                    Bamboo
  Bamboo Farmer
  C
                                      Pre-Processing
         Bamboo                       Plant in
         Cooperati     Bamboo         Tetecaha
         ve            Cooperative    - nod removal
                       Collection     - boiling
                       center         - carbonizing,
                                      - drying
                                      --storage

 Sidama 70%


     Bamboo
     Farmer
                                      Bamboo
 Bamboo
                                      Pre-Processing
                                                       Main factory
 Farmer
  Bamboo
                                      Plant in Tikur   at Wolmera
                        Bamboo        Inchini
  Farmer
         Bamboo         Cooperative
         Coopera        Collection    - removal of
         tive           center        nods
                                      - boiling
                                      - carbonizing,
                                      - drying
                                      - storage
                                      - ….
Ambo 30%
24




     Production Calculation
        and Processing
General Production Flow Chart of WSB
25

Cooperatives   Collection centers   Pre-processing   Main Industry   Customer
Collection Centers
26
Pre-processing Plant – Sidama and Ambo
27
Industrial Plant until Hot Press
28
29
     Industrial Plant After Hot Press
Overall Material Balance
                                        Ton/Year     Ton/day       Containers/day
30
Fresh bamboo                                 40920        205           10
                         Dry matter          19032         95
                    Moisture/Water           21887        109


After dry matter loss                          20%
                   Total dry                 15226         76            4
                               starch         1066             5
                   Other than starch         14160         71

                                               From 7% to 2%
After Starch removal
                   Total dry                 14449         72            4
                               Starch          289         1.4
                        Other starch         14160         71


Glue consumption                              2102             6        0.3
Panel production (2600x1300x46mm)
31
     90,144 panel/year             14,016     m³/year       16,118   tons/year

     247      panel/day                38 m³/day                44   tons/day




             Final Board production (2440x140x20mm)

     1,442,304 boards/year 9,854    m³/year
                                               492,691m²/year   11,332 tons/year
     3,952     boards/day 27        m³/day       1,350 m²/day        31 tons/day

                            Oil       0.039284 l/board
                                          56,659 l/year
                                             155 l/day
594   Containers/year
32
     ≈2    Containers/day
33




     Production flow and
      Machinery Layout
34
        China study tour
     • Fortune Enterprise has done a study tour to China two
       times to understand the WSB production scheme.
     • Some of the WSB production factories visited in china
       were:
       1.   Werner flooring
       2.   Anhui Fengtian Bamboo Manufacturing
       3.   Wuxi Senda Bamboo & Wood Products CO.LTD.
       4.   Xingli ( Everjade) Bamboo Products Co
       5.   Three WSB factories in Anji province
       6.   DASSO flooring …etc
35
       China study tour

     • Fortune Enterprise after visiting some WSB
       factories in China , has selected the below
       stated machines for its production of WSB
       outdoor decking.
36
       Source of Bamboo

     • 30 Bamboo Co-operatives
     • 2 million bamboo culms
37
     Collection Center




          Manual Cutting
                           Manual splitting
Pre-Processing plant ( bamboo culm
38   processing machine)                   Splitting
                                           machine




      Cutting
      machine



                         Blade glinder




                                               Node
                                             remover
         Crushing
         machine                 Slicing
                                machine
Pre-processing plant (starch removing
39   process)




      Bleaching tab              Carbonizer




                                              Drying tunnel
40
     Pre-Processing (Transportation)




     Trolley        Pallet carrier           Tractor       Trailer




                                     truck             Motor bike
         forklift
41
     Pre-Processing (supplementaries)




                    Gen set                        Steam Boiler




     transformers             Sewer purification              Air compressor
42
     Main Industrial Plant




           Crushing          Drying tunnel
           machine            before glue
43
        Main Industrial plant (Glue )

     Glue Mixer
                                              Glue reactor




           Glue
        Immersing
         pool and
       electric hoist




                                        Glue drying
                                          tunnel.
44
     Main Industrial plant (hot press)
Main Industrial plant ( after the press
45     machineries)

      Length cutting




     Width cutting
      and plank
       dividing
       machine



       Four side                                  Curing
     planning and                                chamber
        slicing
       machine
Main Industrial plant ( after the press
46   machineries)

          Top bottom
            sanding



              Width
          Endgrooving
          (tongue and
             groove)

                                          Universal Tool
             Riffiling,                   Grinder
            profiling,
             Length
            grooving
47
     Main Industrial plant ( oiling)




        Oiling machine             Drying tunnel
48
      Main industrial plant ( packaging)



     cartons   Wrapping
               machine      pallets               Strapping roll




                                      Packaging
                                       machine
49
     Main Industrial Plant ( Transportation)




       Truck                        Pallet carrier




                      forklift
50
     Main Industrial plant (supplementaries)




      Gen set                        Boiler




      Transformers                  Air compressor
51
         Main Industrial plant (supplementary)




     Weighing scale


                         Dust extraction   Waste gas
                                           treatment




       Weighing bridge
52
       Machinery supplier visited
     • Fortune Enterprise has visited many bamboo making
       machinery companies
     • Some of the companies visited are:
       1. Qingdao Guosen
       2. Anji Yukang Machinery
       3. Hangzhou Garden Corporation
       4. Shanghai Wood Based Panel Machinery - Dieffenbacher
          Group
       5. Fujian Jinmen
       6. Changshan hot Press manufacturer .. etc
53
        Machinery supplier selected

     • Form the companies visited Guosen, Anji Yukang and Garden
       corporation has provided quotation for the full line
       machineries.
     • From the information gathered Guosen presses are currently
       big in the market.
     • They have provided us reasonably better specification of the
       machineries compared to the other two manufacturers.
     • even if Also Guosen is a bit expensive in price, compared to
       the other two they have helped us with our production flow,
       machinery requirement and factory design.
     • Finally after considering the above selection criteria's, We
       have decided to buy the full line machineries from Qingdao
54




      Design and
     Construction
55
                 Design & Construction

     1. Design & Construction of the Plant
      Collection Centers
      Pre-processing Plant
      Main industrial factory
56
     Collection Center Plan

                              Total Area of the
                              collection Center
                                     =1762 m2


                              Total Built Up
                              Area=338 m2
57
     Collection Centers…
58
       Pre-Processing Plant

     • The two Pre-Processing plants are located
     1. Sidama Zone, Tetecha Wereda,355 km from
        Addis Ababa.
     Total Area allocated=50,000 m2
     1. West Shewa Zone,Tikur inchini,147 Km from
        Addis Ababa.
     Total Area allocated=50,000 m2
59
     Pre-processing Plant site at Tetecha
60
61
     Locations of the proposed plants




                      Tetecha
62
          Construction of the preprocessing plants

     • The construction of the pre-processing plants
     Can be categorized in to two:
     1.       Sub-structure-Mainly includes,
          Excavations, earth works and flooring either
          with concrete or cobble stone.
     2.       Super structure-Mainly includes
          Construction of bamboo columns, beams and
          trusses.
63
     Proposed bamboo structures
64
       Main Industrial Factory

     • The Main industrial plants is located
     1. West Shewa Zone, Wolmera Wereda,20 Km
        from Addis Ababa.
     Total Area allocated=100,000 m2
65
     Main industrial Factory Google Map
66
67
     Plan of the main Industry at Wolmera
68
     Bamboo Development 2011 - 2013

                 Private Sector Investment
69
     • Thank you for your attention




     Fortune Enterprise PLC
     Phone: +251-115-51-38-62
     Fax:     +251-115-51-77-05
     Office: FinFinne Building, Meskel Square,
              Addis Ababa, Ethiopia

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EGK 2011: Agriculture 07 FORTUNE

  • 1. 1 Presentation on Industrial Processing Bamboo 11/11/11 Addis Ababa, Ethiopia Khalid M. DURI
  • 2. 2 Overview
  • 3. 3 Agenda • Objective • Bamboo Market • Bamboo in Ethiopia • Current Status • Supply Chain • Industrial Processing of Bamboo • International Market for Bamboo Products • Stakeholders
  • 4. Objective & strategy 4 Fortune Enterprise will become an African exporter of compressed panels and decking material produced from domestically grown bamboo, thereby providing the world market with a highly competitive alternative for hardwood composites and bamboo products from China. Key success factors: • Tubes of Ethiopian highland bamboo are more straight, contain less starch and more fibre than the Chinese Moso varieties, making it very suitable for outdoor applications. • Lower labour costs & raw material price (-20%) than China • Incentives Ethiopian government: profit tax holiday and zero import tax • Technical assistance secured • Experienced international Staff 20 Germans and 5 Chinese • High certified quality (EN350-2; E1, EN-350-Part 1, EN 335, CEN/TS 15083, EN 113, EN ISO/IEC 17025:2005, ISO 14000; ISO 9001) • Cooperation and market access through Elephant Bambusprodukte GmbH.
  • 5. Objective & strategy 5 Specific company objectives: 1. Source bamboo splits through an outgrower scheme and own plantations in Ambo and Sidama • outgrower scheme: 2,000 ha, 4,000 farmers organized in some 30 coops, 30 collections centres • 1,500 ha plantation, 500 ha established per year from own nursery (cuttings) • at full capacity, factory requires 2,2 mio culms annually • first four years, raw material supply solely through outgrowers • first harvest plantation in yr 4 (8%), full productivity yr 12 2. Establish industrial bamboo production in Ethiopia consisting of two regional pre-processing plants (Tikur Inchini , Ambo and Titicha, Sidame) and a main factory in Welmera producing compressed panels destined for the export market. 3. Produce 245,000 m2 of compressed bamboo panels during first year of production (2013) worth Eur 3.9 Mio, increasing to 500,000 m2 per year from year 3 onwards (2016) worth Eur 15 Mio. 4. To lay the ground for further investments in the Ethiopian bamboo sector. Investing in more private plantations and product diversification.
  • 6. What has been done ( 2009-2011) 6 • Bamboo Task Force • In October 2009, Public Private Partnership worth € 400,000. Main activities: - analysis into competiveness of Ethiopia bamboo - numerous feasibility studies to determine technology and product - market & technology investigation in Europe and China - Initial inventory and assessment of standing bamboo culms in Ambo and Sidama - prototypes development from Ethiopian Bamboo species for testing and certification at Fraunhofer Institute for Wood Research - establishment of outgrowers scheme in Ambo, encompassing over 250 farmers organised in 5 Coops
  • 7. What has been done ( 2009-2011) 7 • Commercial contract with Elephant Bambusprodukte GmbH for the first 750,000m2 valued at EUR 18.75m annually for next five years. • Profound technical assistance secured during the start up phase of the project. • Land secured for plantation development ( 1,500 ha at two different regions), nursery site ( 1 ha each, at two locations), pre-processing plants ( 5 ha each, at two locations), and main factory ( 10 ha). • Finalization of proforma based machinery and equipment list. • Finalized production planning and flow chart. • Award of highly competitive grant programme in June 2011 to Elephant and FE partnership, funded through the Dutch Private Sector Investment Programme (PSI). The total project budget is € 1.5 mio of which 50% is a result-based grant. • Raised debt totalling Eur 7Mio, raised Eur 5M in Equity, total Project Budget Eur 12M
  • 8. 8 Bamboo Development 2011 - 2013 PPP with GIZ Acquiring Private Sector Investment Third Party Funding Long Term Loan Strategic Alliance International Climate Initiative EU Energy Facility
  • 9. 9 Bamboo Development 2009 - 2011 PPP with GIZ Market Development
  • 10. 10 Bamboo Development 2009 - 2011 PPP with GIZ
  • 11. 11 Bamboo Resource in Ethiopia • Ethiopia has 1 million ha of bamboo • It accounts to 67% of African‘s bamboo resource • 30% being high land bamboo and • 70% is low land bamboo
  • 12. Status quo of Bamboo in Ethiopia 12 + ETH accounts for 67% of Africa's Bamboo resource + 1 Mio. ha Bamboo coverage in total (estimation) + 30% highland, 70% lowland bamboo + Bamboo is one of the fastest growing plants on earth with great potential for reducing pressure on forests + a quickly-renewing and sustainable source of biomass + vital role in environmental amelioration, bio-diversity preservation, soil and water conservation + can serve as substitute for traditional woods which are mostly imported from abroad due to their scarcity in Ethiopia
  • 13. Status quo of Bamboo in Ethiopia - 13 - Image Problem • Value of Bamboo has not been recognized yet • Unawareness about high quality of Bamboo - Weakness of the Economic Environment • State-led and NGO initiatives of the past have promoted the bamboo sector only on household level • Development of the private sector has been insignificant so far • No industrial use of Bamboo so far - Lack of Credit and Financing • No microfinance for MSEs like farmers and cooperatives so far • Poor capital endowment and access to credits have prevented industries from up-scaling their bamboo-related activities
  • 14. Bamboo resource map of Ethiopia
  • 15. Establishment of a Wood Processing Industry in Ethiopia STANDARDS/QUALITY 15 Testing centers Technical Committee Adapt EU+ISO Standards Produce Quality Manuals INSTITUTES Fraunhofer Institute Ethiopian Standard Authority SUPPLY CHAIN Ethiopian/International Universities Institutionalization Cluster of Excellence Six more locations Student workshops Support for Cooperatives Practical curricula Commercial FS Twinning arrangements WOOD INDUSTRY Market Assessment Plan Focus areas: machinery, Establishment design, glue Private sector, SMEs, of a Wood Processing Investment Agency, Export Promotion IndustryMoARD in Ethiopia Banks, MFIs MoTI, Machinery/Glue manufacturers ENVIRONMENT/ Sub-sectors MARKET FORESTRY Bamboo Baseline Inventory Import substitution Impact Assessment Export/National Market Develop carbon credit scheme Participation in trade fairs Forest Stewardship Council Marketing Sustainable Participatory Forest Fair Trade Certificate Management
  • 16. 16 Core Areas of Resource
  • 17. 17 Characteristics of Yushania alpina • Yushania alpina is high land bamboo • Height is 5-19.5 meters(average12 m.) • The diameter ranges from 5-12.5cm • The average weight is 8 kgs (oven dry wt)
  • 18. Supply chain Raw material resource. 1 – From existing farmers bamboo plots (2000 ha) 2- Establishing our own bamboo plantation (1500 ha)
  • 19. 19 Supply Chain Model 4,000 Farmers -> 2,000 ha -> 1,000 culms/ha -> 2 Mio culms/year 2 Mio culms/year 30 Regional Collection Centers
  • 21. 21 Scope of the involvement • 4000 farmers • Average of 0.5 ha • 30 cooperatives 2000 hectares of bamboo plots 2 million culms per year at the beginning
  • 22. 22 Farmers bamboo plots
  • 23. 23 Bamboo Supply Chain Bamboo Farmer A Bamboo Farmer Bamboo Farmer B Bamboo Bamboo Farmer C Pre-Processing Bamboo Plant in Cooperati Bamboo Tetecaha ve Cooperative - nod removal Collection - boiling center - carbonizing, - drying --storage Sidama 70% Bamboo Farmer Bamboo Bamboo Pre-Processing Main factory Farmer Bamboo Plant in Tikur at Wolmera Bamboo Inchini Farmer Bamboo Cooperative Coopera Collection - removal of tive center nods - boiling - carbonizing, - drying - storage - …. Ambo 30%
  • 24. 24 Production Calculation and Processing
  • 25. General Production Flow Chart of WSB 25 Cooperatives Collection centers Pre-processing Main Industry Customer
  • 27. Pre-processing Plant – Sidama and Ambo 27
  • 28. Industrial Plant until Hot Press 28
  • 29. 29 Industrial Plant After Hot Press
  • 30. Overall Material Balance Ton/Year Ton/day Containers/day 30 Fresh bamboo 40920 205 10 Dry matter 19032 95 Moisture/Water 21887 109 After dry matter loss 20% Total dry 15226 76 4 starch 1066 5 Other than starch 14160 71 From 7% to 2% After Starch removal Total dry 14449 72 4 Starch 289 1.4 Other starch 14160 71 Glue consumption 2102 6 0.3
  • 31. Panel production (2600x1300x46mm) 31 90,144 panel/year 14,016 m³/year 16,118 tons/year 247 panel/day 38 m³/day 44 tons/day Final Board production (2440x140x20mm) 1,442,304 boards/year 9,854 m³/year 492,691m²/year 11,332 tons/year 3,952 boards/day 27 m³/day 1,350 m²/day 31 tons/day Oil 0.039284 l/board 56,659 l/year 155 l/day
  • 32. 594 Containers/year 32 ≈2 Containers/day
  • 33. 33 Production flow and Machinery Layout
  • 34. 34 China study tour • Fortune Enterprise has done a study tour to China two times to understand the WSB production scheme. • Some of the WSB production factories visited in china were: 1. Werner flooring 2. Anhui Fengtian Bamboo Manufacturing 3. Wuxi Senda Bamboo & Wood Products CO.LTD. 4. Xingli ( Everjade) Bamboo Products Co 5. Three WSB factories in Anji province 6. DASSO flooring …etc
  • 35. 35 China study tour • Fortune Enterprise after visiting some WSB factories in China , has selected the below stated machines for its production of WSB outdoor decking.
  • 36. 36 Source of Bamboo • 30 Bamboo Co-operatives • 2 million bamboo culms
  • 37. 37 Collection Center Manual Cutting Manual splitting
  • 38. Pre-Processing plant ( bamboo culm 38 processing machine) Splitting machine Cutting machine Blade glinder Node remover Crushing machine Slicing machine
  • 39. Pre-processing plant (starch removing 39 process) Bleaching tab Carbonizer Drying tunnel
  • 40. 40 Pre-Processing (Transportation) Trolley Pallet carrier Tractor Trailer truck Motor bike forklift
  • 41. 41 Pre-Processing (supplementaries) Gen set Steam Boiler transformers Sewer purification Air compressor
  • 42. 42 Main Industrial Plant Crushing Drying tunnel machine before glue
  • 43. 43 Main Industrial plant (Glue ) Glue Mixer Glue reactor Glue Immersing pool and electric hoist Glue drying tunnel.
  • 44. 44 Main Industrial plant (hot press)
  • 45. Main Industrial plant ( after the press 45 machineries) Length cutting Width cutting and plank dividing machine Four side Curing planning and chamber slicing machine
  • 46. Main Industrial plant ( after the press 46 machineries) Top bottom sanding Width Endgrooving (tongue and groove) Universal Tool Riffiling, Grinder profiling, Length grooving
  • 47. 47 Main Industrial plant ( oiling) Oiling machine Drying tunnel
  • 48. 48 Main industrial plant ( packaging) cartons Wrapping machine pallets Strapping roll Packaging machine
  • 49. 49 Main Industrial Plant ( Transportation) Truck Pallet carrier forklift
  • 50. 50 Main Industrial plant (supplementaries) Gen set Boiler Transformers Air compressor
  • 51. 51 Main Industrial plant (supplementary) Weighing scale Dust extraction Waste gas treatment Weighing bridge
  • 52. 52 Machinery supplier visited • Fortune Enterprise has visited many bamboo making machinery companies • Some of the companies visited are: 1. Qingdao Guosen 2. Anji Yukang Machinery 3. Hangzhou Garden Corporation 4. Shanghai Wood Based Panel Machinery - Dieffenbacher Group 5. Fujian Jinmen 6. Changshan hot Press manufacturer .. etc
  • 53. 53 Machinery supplier selected • Form the companies visited Guosen, Anji Yukang and Garden corporation has provided quotation for the full line machineries. • From the information gathered Guosen presses are currently big in the market. • They have provided us reasonably better specification of the machineries compared to the other two manufacturers. • even if Also Guosen is a bit expensive in price, compared to the other two they have helped us with our production flow, machinery requirement and factory design. • Finally after considering the above selection criteria's, We have decided to buy the full line machineries from Qingdao
  • 54. 54 Design and Construction
  • 55. 55 Design & Construction 1. Design & Construction of the Plant  Collection Centers  Pre-processing Plant  Main industrial factory
  • 56. 56 Collection Center Plan Total Area of the collection Center =1762 m2 Total Built Up Area=338 m2
  • 57. 57 Collection Centers…
  • 58. 58 Pre-Processing Plant • The two Pre-Processing plants are located 1. Sidama Zone, Tetecha Wereda,355 km from Addis Ababa. Total Area allocated=50,000 m2 1. West Shewa Zone,Tikur inchini,147 Km from Addis Ababa. Total Area allocated=50,000 m2
  • 59. 59 Pre-processing Plant site at Tetecha
  • 60. 60
  • 61. 61 Locations of the proposed plants Tetecha
  • 62. 62 Construction of the preprocessing plants • The construction of the pre-processing plants Can be categorized in to two: 1. Sub-structure-Mainly includes, Excavations, earth works and flooring either with concrete or cobble stone. 2. Super structure-Mainly includes Construction of bamboo columns, beams and trusses.
  • 63. 63 Proposed bamboo structures
  • 64. 64 Main Industrial Factory • The Main industrial plants is located 1. West Shewa Zone, Wolmera Wereda,20 Km from Addis Ababa. Total Area allocated=100,000 m2
  • 65. 65 Main industrial Factory Google Map
  • 66. 66
  • 67. 67 Plan of the main Industry at Wolmera
  • 68. 68 Bamboo Development 2011 - 2013 Private Sector Investment
  • 69. 69 • Thank you for your attention Fortune Enterprise PLC Phone: +251-115-51-38-62 Fax: +251-115-51-77-05 Office: FinFinne Building, Meskel Square, Addis Ababa, Ethiopia