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PARKING BRAKE OPERATION, DIAGNOSIS, AND SERVICE 103
Objectives ,[object Object],[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object],[object Object]
PARKING BRAKE STANDARDS
Parking Brake Standards ,[object Object],[object Object],[object Object]
Parking Brake Standards ,[object Object],[object Object],[object Object]
Parking Brake Standards ,[object Object],[object Object],[object Object]
Parking Brake Standards ,[object Object],[object Object],[object Object]
Figure 103-1   Typical parking brake cable system showing the foot-operated parking brake lever and cable routing.
PEDALS, LEVERS, AND HANDLES
Pedals, Levers, and Handles ,[object Object],[object Object],[object Object]
Figure 103-2   A typical parking brake pedal assembly.
Figure 103-3   Typical hand-operated parking brake. Note that the adjustment for the cable is underneath the vehicle at the equalizer.
Figure 103-4   A ratchet mechanism is used to lock parking brakes in the applied position.
Pedals, Levers, and Handles ,[object Object],[object Object],[object Object]
Pedals, Levers, and Handles ,[object Object],[object Object],[object Object]
Figure 103-5   A remote-mounted parking brake release lever.
Pedals, Levers, and Handles ,[object Object],[object Object]
Pedals, Levers, and Handles ,[object Object],[object Object],[object Object]
Pedal Levers and Handles ,[object Object],[object Object],[object Object],Pedals, Levers, and Handles
Figure 103-6   Automatic parking brake release mechanisms usually use a vacuum servo to operate the release lever.
Figure 103-7   The two plastic vacuum tubes on the steering column are used to release the parking brake when the gear selector is moved from park into a drive gear.
PARKING BRAKE WARNING LAMP
Parking Brake Warning Lamp ,[object Object],[object Object],[object Object]
Parking Brake Warning Lamp ,[object Object],[object Object],[object Object],[object Object]
PARKING BRAKE LINKAGES
Parking Brake Linkages ,[object Object],[object Object],[object Object]
Parking Brake Linkages ,[object Object],[object Object],[object Object]
Parking Brake Linkages ,[object Object],[object Object],[object Object],[object Object]
Figure 103-8   The cable from the activating lever to the equalizer is commonly called the control cable. From the equalizer, the individual brake cables are often called application cables. These individual cables can usually be purchased separately.
Parking Brake Linkages ,[object Object],[object Object],[object Object]
Figure 103-10   Intermediate levers in the parking brake linkage increase the application force.
Parking Brake Linkages ,[object Object],[object Object],[object Object],[object Object]
Parking Brake Linkages ,[object Object],[object Object],[object Object]
Figure 103-11   A cable guide is a common type of parking brake linkage equalizer.
Figure 103-12   Some parking brake equalizers are installed in the brake cable.
Parking Brake Linkages ,[object Object],[object Object],[object Object]
Figure 103-13   Many parking brake linkages use both an intermediate lever and an equalizer.
FRONT AND REAR ENTRY PARKING BRAKE CABLES
Front and Rear Entry Parking Brake Cables ,[object Object],[object Object]
Front and Rear Entry Parking Brake Cables ,[object Object]
Front and Rear Entry Parking Brake Cables ,[object Object],[object Object]
Front and Rear Entry Parking Brake Cables ,[object Object],[object Object]
DRUM PARKING BRAKES
Drum Parking Brakes ,[object Object],[object Object]
Drum Parking Brakes ,[object Object],[object Object],[object Object],[object Object]
Figure 103-14   Notice the spring at the end of the parking brake strut. This antirattle spring keeps tension on the strut. The parking brake lever is usually attached with a pin and spring (wavy) washer and retained by a horseshoe clip.
Figure 103-15   The parking brake cable pulls on the parking brake lever, which in turn forces the brake shoe against the drum.
Drum Parking Brakes ,[object Object],[object Object]
Drum Parking Brakes ,[object Object],[object Object]
Figure 103-16   The inside “hat” of the disc brake rotor is the friction surface for the parking brake shoes.
Figure 103-17   A typical rear disc brake auxiliary drum brake friction assembly.
CALIPER-ACTUATED DISC PARKING BRAKES
Caliper-Actuated Disc Parking Brakes ,[object Object],[object Object],[object Object],[object Object]
Caliper-Actuated Disc Parking Brakes ,[object Object],[object Object],[object Object]
Caliper-Actuated Disc Parking Brakes ,[object Object],[object Object],[object Object]
Figure 103-18   A Ford rear brake caliper ball and ramp-type apply mechanism.
Figure 103-19   Operation of a ball and ramp-type rear disc brake caliper parking brake.
Figure 103-20   Automatic adjustment of a ball and ramp-type rear disc brake parking brake occurs when the service brakes are applied.
Caliper-Actuated Disc Parking Brakes ,[object Object],[object Object]
Figure 103-21   A typical General Motors rear disc brake with an integral parking brake. This type uses a screw, nut, and cone mechanism to apply the caliper piston.
Figure 103-22   Parking brake application of a General Motors rear drive brake caliper.
Figure 103-23   Automatic adjustment of a General Motors rear disc brake caliper.
REAR DISC BRAKE SERVICE
Rear Disc Brake Service ,[object Object],[object Object],[object Object]
Figure 103-24   Removing the piston from a typical General Motors rear disc brake caliper.
Figure 103-25   Installing the piston into a General Motors rear disc brake caliper.
Figure 103-26   A piston installation tool is often needed to complete the installation of the piston in a General Motors rear disc brake.
Figure 103-27   A spanner wrench (or needle-nose pliers) can be used to rotate the caliper piston prior to installing the disc brake pads. A notch on the piston must line up with a tab on the back of the brake pad to keep the piston from rotating when the parking brake is applied.
Figure 103-28   After removing the parking brake lever and thrust bearing, remove the antirotation pin.
Figure 103-29   Unscrew the thrust screw from the piston with an Allen (hex) wrench. After removing the thrust screw, push the piston out of the caliper bore.
Figure 103-30   To test the piston adjuster, thread the thrust screw into the piston. Hold the piston and pull the thrust screw outward 1/4 in. (6 mm). The adjuster nut should not turn when the thrust screw retracts. Replace the piston assembly if not functioning correctly.
Figure 103-31   To adjust the parking brake cable on a Ford vehicle equipped with rear disc brakes, start by loosening the cable adjustment until the cables to the calipers are slack. Tighten until the caliper lever moves. Position a 1/4-in. drill bit or dowel into the caliper alignment hole. Adjustment is correct if the parking brake lever does not hit the 1/4-in. dowel.
PARKING BRAKE CABLE ADJUSTMENT
Parking Brake Cable Adjustment ,[object Object],[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object]
Figure 103-32   After checking that the rear brakes are okay and properly adjusted, the parking brake cable can be adjusted. Always follow the manufacturer’s recommended procedure.
Figure 103-33   Many hand-operated parking brakes are adjusted inside the vehicle.
Parking Brake Cable Adjustment ,[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object]
Figure 103-34   Always check that both brake shoes contact the anchor pin.
Parking Brake Cable Adjustment ,[object Object],[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object]
Parking Brake Cable Adjustment ,[object Object],[object Object],[object Object]
Figure 103-35   A 1/8-in. (3-mm) drill bit is placed through an access hole in the backing plate to adjust this General Motors leading-trailing rear parking brake. Adjust the parking brake cable until the drill can just fit between the shoe web and the parking brake lever.
ELECTRIC PARKING BRAKE
Electric Parking Brake ,[object Object],[object Object],[object Object]
Electric Parking Brake ,[object Object]
Figure 103-37   An electric parking brake button on the center console of a Jaguar.
REAL WORLD FIX ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object]

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Halderman ch103 lecture

  • 1. PARKING BRAKE OPERATION, DIAGNOSIS, AND SERVICE 103
  • 2.
  • 3.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9. Figure 103-1 Typical parking brake cable system showing the foot-operated parking brake lever and cable routing.
  • 11.
  • 12. Figure 103-2 A typical parking brake pedal assembly.
  • 13. Figure 103-3 Typical hand-operated parking brake. Note that the adjustment for the cable is underneath the vehicle at the equalizer.
  • 14. Figure 103-4 A ratchet mechanism is used to lock parking brakes in the applied position.
  • 15.
  • 16.
  • 17. Figure 103-5 A remote-mounted parking brake release lever.
  • 18.
  • 19.
  • 20.
  • 21. Figure 103-6 Automatic parking brake release mechanisms usually use a vacuum servo to operate the release lever.
  • 22. Figure 103-7 The two plastic vacuum tubes on the steering column are used to release the parking brake when the gear selector is moved from park into a drive gear.
  • 24.
  • 25.
  • 27.
  • 28.
  • 29.
  • 30. Figure 103-8 The cable from the activating lever to the equalizer is commonly called the control cable. From the equalizer, the individual brake cables are often called application cables. These individual cables can usually be purchased separately.
  • 31.
  • 32. Figure 103-10 Intermediate levers in the parking brake linkage increase the application force.
  • 33.
  • 34.
  • 35. Figure 103-11 A cable guide is a common type of parking brake linkage equalizer.
  • 36. Figure 103-12 Some parking brake equalizers are installed in the brake cable.
  • 37.
  • 38. Figure 103-13 Many parking brake linkages use both an intermediate lever and an equalizer.
  • 39. FRONT AND REAR ENTRY PARKING BRAKE CABLES
  • 40.
  • 41.
  • 42.
  • 43.
  • 45.
  • 46.
  • 47. Figure 103-14 Notice the spring at the end of the parking brake strut. This antirattle spring keeps tension on the strut. The parking brake lever is usually attached with a pin and spring (wavy) washer and retained by a horseshoe clip.
  • 48. Figure 103-15 The parking brake cable pulls on the parking brake lever, which in turn forces the brake shoe against the drum.
  • 49.
  • 50.
  • 51. Figure 103-16 The inside “hat” of the disc brake rotor is the friction surface for the parking brake shoes.
  • 52. Figure 103-17 A typical rear disc brake auxiliary drum brake friction assembly.
  • 54.
  • 55.
  • 56.
  • 57. Figure 103-18 A Ford rear brake caliper ball and ramp-type apply mechanism.
  • 58. Figure 103-19 Operation of a ball and ramp-type rear disc brake caliper parking brake.
  • 59. Figure 103-20 Automatic adjustment of a ball and ramp-type rear disc brake parking brake occurs when the service brakes are applied.
  • 60.
  • 61. Figure 103-21 A typical General Motors rear disc brake with an integral parking brake. This type uses a screw, nut, and cone mechanism to apply the caliper piston.
  • 62. Figure 103-22 Parking brake application of a General Motors rear drive brake caliper.
  • 63. Figure 103-23 Automatic adjustment of a General Motors rear disc brake caliper.
  • 64. REAR DISC BRAKE SERVICE
  • 65.
  • 66. Figure 103-24 Removing the piston from a typical General Motors rear disc brake caliper.
  • 67. Figure 103-25 Installing the piston into a General Motors rear disc brake caliper.
  • 68. Figure 103-26 A piston installation tool is often needed to complete the installation of the piston in a General Motors rear disc brake.
  • 69. Figure 103-27 A spanner wrench (or needle-nose pliers) can be used to rotate the caliper piston prior to installing the disc brake pads. A notch on the piston must line up with a tab on the back of the brake pad to keep the piston from rotating when the parking brake is applied.
  • 70. Figure 103-28 After removing the parking brake lever and thrust bearing, remove the antirotation pin.
  • 71. Figure 103-29 Unscrew the thrust screw from the piston with an Allen (hex) wrench. After removing the thrust screw, push the piston out of the caliper bore.
  • 72. Figure 103-30 To test the piston adjuster, thread the thrust screw into the piston. Hold the piston and pull the thrust screw outward 1/4 in. (6 mm). The adjuster nut should not turn when the thrust screw retracts. Replace the piston assembly if not functioning correctly.
  • 73. Figure 103-31 To adjust the parking brake cable on a Ford vehicle equipped with rear disc brakes, start by loosening the cable adjustment until the cables to the calipers are slack. Tighten until the caliper lever moves. Position a 1/4-in. drill bit or dowel into the caliper alignment hole. Adjustment is correct if the parking brake lever does not hit the 1/4-in. dowel.
  • 74. PARKING BRAKE CABLE ADJUSTMENT
  • 75.
  • 76.
  • 77.
  • 78.
  • 79.
  • 80. Figure 103-32 After checking that the rear brakes are okay and properly adjusted, the parking brake cable can be adjusted. Always follow the manufacturer’s recommended procedure.
  • 81. Figure 103-33 Many hand-operated parking brakes are adjusted inside the vehicle.
  • 82.
  • 83.
  • 84.
  • 85. Figure 103-34 Always check that both brake shoes contact the anchor pin.
  • 86.
  • 87.
  • 88.
  • 89.
  • 90.
  • 91. Figure 103-35 A 1/8-in. (3-mm) drill bit is placed through an access hole in the backing plate to adjust this General Motors leading-trailing rear parking brake. Adjust the parking brake cable until the drill can just fit between the shoe web and the parking brake lever.
  • 93.
  • 94.
  • 95. Figure 103-37 An electric parking brake button on the center console of a Jaguar.
  • 96.
  • 97.
  • 98.
  • 99.

Hinweis der Redaktion

  1. Figure 103-1 Typical parking brake cable system showing the foot-operated parking brake lever and cable routing.
  2. Figure 103-2 A typical parking brake pedal assembly.
  3. Figure 103-3 Typical hand-operated parking brake. Note that the adjustment for the cable is underneath the vehicle at the equalizer.
  4. Figure 103-4 A ratchet mechanism is used to lock parking brakes in the applied position.
  5. Figure 103-5 A remote-mounted parking brake release lever.
  6. Figure 103-6 Automatic parking brake release mechanisms usually use a vacuum servo to operate the release lever.
  7. Figure 103-7 The two plastic vacuum tubes on the steering column are used to release the parking brake when the gear selector is moved from park into a drive gear.
  8. Figure 103-8 The cable from the activating lever to the equalizer is commonly called the control cable. From the equalizer, the individual brake cables are often called application cables. These individual cables can usually be purchased separately.
  9. Figure 103-10 Intermediate levers in the parking brake linkage increase the application force.
  10. Figure 103-11 A cable guide is a common type of parking brake linkage equalizer.
  11. Figure 103-12 Some parking brake equalizers are installed in the brake cable.
  12. Figure 103-13 Many parking brake linkages use both an intermediate lever and an equalizer.
  13. Figure 103-14 Notice the spring at the end of the parking brake strut. This antirattle spring keeps tension on the strut. The parking brake lever is usually attached with a pin and spring (wavy) washer and retained by a horseshoe clip.
  14. Figure 103-15 The parking brake cable pulls on the parking brake lever, which in turn forces the brake shoe against the drum.
  15. Figure 103-16 The inside “hat” of the disc brake rotor is the friction surface for the parking brake shoes.
  16. Figure 103-17 A typical rear disc brake auxiliary drum brake friction assembly.
  17. Figure 103-18 A Ford rear brake caliper ball and ramp-type apply mechanism.
  18. Figure 103-19 Operation of a ball and ramp-type rear disc brake caliper parking brake.
  19. Figure 103-20 Automatic adjustment of a ball and ramp-type rear disc brake parking brake occurs when the service brakes are applied.
  20. Figure 103-21 A typical General Motors rear disc brake with an integral parking brake. This type uses a screw, nut, and cone mechanism to apply the caliper piston.
  21. Figure 103-22 Parking brake application of a General Motors rear drive brake caliper.
  22. Figure 103-23 Automatic adjustment of a General Motors rear disc brake caliper.
  23. Figure 103-24 Removing the piston from a typical General Motors rear disc brake caliper.
  24. Figure 103-25 Installing the piston into a General Motors rear disc brake caliper.
  25. Figure 103-26 A piston installation tool is often needed to complete the installation of the piston in a General Motors rear disc brake.
  26. Figure 103-27 A spanner wrench (or needle-nose pliers) can be used to rotate the caliper piston prior to installing the disc brake pads. A notch on the piston must line up with a tab on the back of the brake pad to keep the piston from rotating when the parking brake is applied.
  27. Figure 103-28 After removing the parking brake lever and thrust bearing, remove the antirotation pin.
  28. Figure 103-29 Unscrew the thrust screw from the piston with an Allen (hex) wrench. After removing the thrust screw, push the piston out of the caliper bore.
  29. Figure 103-30 To test the piston adjuster, thread the thrust screw into the piston. Hold the piston and pull the thrust screw outward 1/4 in. (6 mm). The adjuster nut should not turn when the thrust screw retracts. Replace the piston assembly if not functioning correctly.
  30. Figure 103-31 To adjust the parking brake cable on a Ford vehicle equipped with rear disc brakes, start by loosening the cable adjustment until the cables to the calipers are slack. Tighten until the caliper lever moves. Position a 1/4-in. drill bit or dowel into the caliper alignment hole. Adjustment is correct if the parking brake lever does not hit the 1/4-in. dowel.
  31. Figure 103-32 After checking that the rear brakes are okay and properly adjusted, the parking brake cable can be adjusted. Always follow the manufacturer’s recommended procedure.
  32. Figure 103-33 Many hand-operated parking brakes are adjusted inside the vehicle.
  33. Figure 103-34 Always check that both brake shoes contact the anchor pin.
  34. Figure 103-35 A 1/8-in. (3-mm) drill bit is placed through an access hole in the backing plate to adjust this General Motors leading-trailing rear parking brake. Adjust the parking brake cable until the drill can just fit between the shoe web and the parking brake lever.
  35. Figure 103-37 An electric parking brake button on the center console of a Jaguar.