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[object Object],[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 56, the reader should be able to:
[object Object],[object Object],[object Object],[object Object],KEY TERMS: Continued
[object Object],[object Object],[object Object],[object Object],[object Object],KEY TERMS: Continued
[object Object],[object Object],[object Object],KEY TERMS:
[object Object],[object Object]
IGNITION SYSTEM OPERATION ,[object Object]
NOTE:   Distributor ignition  ( DI )   is the term specified by the Society of Automotive Engineers (SAE) for an ignition system that uses a distributor. Electronic ignition  ( EI )   is the term specified by the SAE for an ignition system that does not use a distributor.
IGNITION COILS ,[object Object],Other coils are true transformers in which primary and secondary windings are not electrically connected.  Figure 56–1  Internal construction of an oil-cooled ignition coil. Notice that the primary winding is electrically connected to the secondary winding. The polarity (positive or negative) of a coil is determined by the direction in which the coil is wound. Continued
[object Object],Continued
Figure 56–3  Cutaway of a General Motors Type II distributorless ignition coil. Note that the primary windings are inside of the secondary windings. ,[object Object],Figure 56–2  Typical air-cooled epoxy-filled E coil. Continued
[object Object],Continued The polarity of an ignition coil is determined by the direction of rotation of the coil windings .
[object Object],Continued
[object Object],Continued
[object Object],Continued
[object Object],Continued
Figure 56–4  Typical primary and secondary electronic ignition using a ballast resistor and a distributor. To protect the ignition coil from overheating at lower engine speeds, many electronic ignitions do not use a ballast resistor but use electronic circuits within the module. Continued
[object Object],Primary Ignition Circuit  ,[object Object],[object Object],[object Object],[object Object],[object Object],Secondary Ignition Circuit  ,[object Object],[object Object],[object Object],[object Object]
[object Object],What is a “Married” and “Divorced” Coil Design? Married — also called a tapped transformer design. The primary winding is electrically connected to the secondary. This commonly used in older distributor type ignition system coils, as well as many coil-on-plug designs. The inductive kick, called flyback voltage, created when the primary field collapses is used by the PCM to monitor secondary ignition performance.  Figure 56–5 A tapped- (married) type ignition coil where the primary winding is tapped (connected) to the secondary winding. Divorced — Also called a true transformer design, used by most waste-spark ignition coils to keep both the primary and secondary winding separated.
IGNITION SWITCHING AND TRIGGERING ,[object Object],Continued ,[object Object],[object Object],NOTE:   On some coil-on-plug systems, the ICM is part of the ignition coil itself and is serviced as an assembly.
[object Object]
PRIMARY CIRCUIT OPERATION ,[object Object],Continued ,[object Object],See Figures 56–6 and 56–7.
Figure 56–6  Operation of a typical pulse generator (pickup coil). At the bottom is a line drawing of a typical scope pattern of the output voltage of a pickup coil. The module receives this voltage from the pickup coil and opens the ground circuit to the ignition coil when the voltage starts down from its peak (just as the reluctor teeth start moving away from the pickup coil). Continued
Figure 56–7  The varying voltage signal from the pickup coil triggers the ignition module. The ignition module grounds and ungrounds the primary winding of the ignition coil, creating a high-voltage spark. ,[object Object],Continued
[object Object],Figure 56–8  Hall-effect switches use metallic shutters to shunt magnetic lines of force away from a silicon chip and related circuits. All Hall-effect switches produce a square wave output for every accurate triggering. Continued
[object Object],Continued Most Hall-effect switches in distributors have a Hall element or device, a permanent magnet, and a rotating ring of metal blades (shutters) similar to a trigger wheel. Some blades are designed to hang down, typically Bosch and Chrysler systems; others may be on a separate ring on the distributor shaft, typically GM and Ford Hall-effect distributors.
Figure 56–9  Shutter blade of a rotor as it passes between the sensing silicon chip and the permanent magnet. ,[object Object],This analog signal is sent to a  Schmitt trigger  inside the sensor itself, which converts the analog signal into a digital signal.  A digital (on or off) voltage signal is created at a varying frequency to the ignition module or onboard computer. See Figure 56–10. Continued
Figure 56–10  Some Hall-effect sensors look like magnetic sensors. This Hall-effect camshaft reference sensor and crankshaft position sensor have an electronic circuit built in that creates a 0- to 5-volt signal as shown at the bottom. These Hall-effect sensors have three wires: a power supply (8 volts) from the computer (controller); a signal (0 to 5 volts); and a signal ground. Continued
[object Object],[object Object],Continued
Figure 56–11  A magnetic sensor uses a permanent magnet surrounded by a coil of wire. The notches of the crankshaft (or camshaft) create a variable magnetic field strength around the coil. When a metallic section is close to the sensor, the magnetic field is stronger because metal is a better conductor of magnetic lines of force than air. Continued
Figure 56–12  A typical magnetic crankshaft position sensor. Continued
Figure 56–13  (a) Typical optical distributor. (b) Cylinder I slit signals the computer the piston position for cylinder I. The I-degree slits provide accurate engine speed information to the computer.
[object Object],Optical Distributors Do Not Like Light - Part 1 Figure 56–14a An optical distributor on a Nissan 3.0 L V-6 shown with the light shield removed.
Optical Distributors Do Not Like Light - Part 2 If this shield is not replaced during service, the signals are reduced and the engine may not operate correctly. This can be difficult to detect because nothing looks wrong during an inspection. Remember all optical distributors must be shielded between the rotor and the interrupter ring. Figure 56–14b A light shield being installed before the rotor is attached.
[object Object],[object Object],When diagnosing a no-start or intermittent missing condition, check the operation of the tachometer. If the tachometer does not indicate engine speed (no-start condition) or drops toward zero (engine missing), then the problem is due to a defect in the primary ignition circuit. The tachometer gets its signal from the pulsing of the primary winding of the ignition coil. The following components in the primary circuit could cause the tach to not work when the engine is cranking. The Tachometer Trick ,[object Object],[object Object],[object Object],[object Object],If the vehicle is not equipped with a tachometer, connect a handheld tachometer to the negative terminal of the coil. Remember the following:
DISTRIBUTOR IGNITION ,[object Object],Continued Figure 56–15  An HEI distributor. The large-diameter distributor cap provides additional space between the spark plug connections to help prevent crossfire.  Defective HEI coils must be replaced with the exact replacement style.
Figure 56–16  A typical General Motors HEI coil installed in the distributor cap. When the coil or distributor cap is replaced, check that the ground clip is transferred from the old distributor cap to the new. Without proper grounding, coil damage is likely. There are two designs of HEI coils. One uses red and white wire as shown, and the other design, which has reversed polarity, uses red and yellow wire for the coil primary. ,[object Object],Continued HEI coils differ and can be identified by the colors of the primary leads.
Figure 56–17 This uses a remotely mounted ignition coil. ,[object Object],Continued
[object Object],Continued
Figure 56–18  Wiring diagram of a typical Ford electronic ignition. Continued
[object Object],[object Object],Continued
Figure 56–19  Schematic of a Ford TFI-IV ignition system. The SPOUT connector is unplugged when ignition timing is being set. Continued
[object Object],Continued
Figure 56–20  A Chrysler electronic ignition distributor. This unit is equipped with a vacuum advance mechanism that advances the ignition timing under light engine load conditions. ,[object Object],[object Object],Continued RELUCTOR
WASTE SPARK IGNITION ,[object Object],Continued
Figure 56–21  A waste-spark system fires one cylinder while its piston is on the compression stroke and into paired or companion cylinders while it is on the exhaust stroke. In a typical engine, it requires only about 2 to 3 kV to fire the cylinder on the exhaust strokes. The remaining coil energy is available to fire the spark plug under compression (typically about 8 to 12 kV). ,[object Object],The spark that occurs on the exhaust stroke is called the  waste spark , because it does no useful work and is only used as a ground path for the secondary winding of the ignition coil.  Continued
[object Object],Continued
[object Object],Figure 56–22  The left-hand rule states that if a coil is grasped with the left hand, the fingers will point in the direction of current flow and the thumb will point toward the north pole. Continued When a cylinder is on the compression stroke, such as number 1, the paired cylinder (number 4) is on the exhaust stroke.
[object Object],Continued NOTE:   With a distributor-type ignition system, the coil has two air gaps to fire: one between the rotor tip and the distributor insert (not under compression forces) and the other in the gap at the firing tip of the spark plug (under compression forces). A DIS also fires two gaps: one under compression (compression stroke plug) and one not under compression (exhaust stroke plug). Cylinder 1 —Always fires  straight  polarity, one time, requiring 10 to 12 kV and one time, requiring 3 to 4 kV. Cylinder 4 —Always fires  reverse  polarity, one time, requiring 10 to 12 kV and one time, requiring 3 to 4 kV.
[object Object],[object Object],Waste-spark ignition systems fire two spark plugs at the same time. Most vehicle manufacturers use a waste-spark system that fires the odd-numbered cylinders (1, 3, and 5) by straight polarity (current flow from the top of the spark plug through the gap and to the ground electrode). The even-numbered cylinders (2, 4, and 6) are fired reverse polarity, meaning that the spark jumps from the side electrode to the center electrode. Some vehicle manufacturers equip their vehicles with platinum plugs with the expansive platinum alloy only on one electrode as follows: Replacement plugs use platinum on both electrodes (double platinum) and can, therefore, be placed in any cylinder location. Odds Fire Straight Continued
[object Object],Continued
Figure 56–23  Typical Ford EDIS 4-cylinder ignition system. The crankshaft sensor, called a variable-reluctance sensor (VRS), sends crankshaft position and speed information to the EDIS module.   A modified signal is sent to the computer as a profile ignition pickup (PIP) signal. The PIP is used by the computer to calculate ignition timing, and the computer sends a signal back to the EDIS module as to when to fire the spark plug. This return signal is called the spark angle word (SAW) signal.
IGNITION CONTROL CIRCUITS ,[object Object],Continued
[object Object]
BYPASS IGNITION CONTROL ,[object Object],Continued Figure 56–24 Typical wiring diagram of a V-6 distributorless (direct fire) ignition system.
[object Object],Continued ,[object Object],[object Object],[object Object],[object Object],NOTE:   It is this bypass wire that is disconnected before the ignition timing can be set on many GM engines equipped with distributor ignition.
[object Object],Continued
[object Object]
COMPRESSION-SENSING IGNITION ,[object Object]
COIL-ON-PLUG IGNITION ,[object Object],Continued Figure 56–25  A coil-on-plug ignition system. This system eliminates spark plug wires, often sources of  electromagnetic interference  ( EMI ) that can cause problems to some computer signals.  See Figure 56–26.
Figure 56–26  A typical coil-on-plug (COP) ignition system on a V-8 with a separate coil for each cylinder. Continued
Figure 56–27  Individual coils with modules shown on the General Motors 4.2-L inline 6-cylinder light-truck engine. Note the aluminum cooling fins (heat sink) on top of each assembly. The vehicle computer controls the timing of the spark. Ignition timing also can be changed (retarded or advanced) on a cylinder-by-cylinder basis for maximum performance and to respond to knock sensor signals.
[object Object],Continued ,[object Object],[object Object],[object Object],[object Object],[object Object],Many V-8s use a coil-near-plug system. Short secondary ignition spark plug wires are used to connect the output terminal of the ignition coil to the spark plug.
[object Object],Ignition systems produce a high-voltage pulse necessary to ignite a lean air-fuel mixture. If you disconnect a spark plug wire when the engine is running, this high-voltage spark could cause personal injury or damage to the ignition coil and/or ignition module. Never Disconnect a Spark Plug Wire When the Engine is Running! If the knock sensor detects that a spark knock has occurred after firing cylinder 3, then the PCM will continue to monitor cylinder 3 and retard timing on just this one cylinder if necessary to prevent engine-damaging detonation.
ION-SENSING IGNITION ,[object Object],Continued
Figure 56–28  A DC voltage is applied across the spark plug gap after the plug fires and the circuit can determine if the correct air–fuel ratio was present in the cylinder and if knock occurred. Continued
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Ion-sensing ignition systems still function the same as conventional coil-on-plug designs, but the engine does not need to be equipped with a camshaft position sensor for misfire detection, or a knock sensor because both of these faults are achieved using the electronics inside the ignition control circuits.
IGNITION TIMING ,[object Object],Continued
[object Object],Figure 56–29 Ignition timing marks are found on the harmonic balancers that are equipped with distributor ignition. Continued
INITIAL TIMING ,[object Object],Ignition timing changes as the timing chain or gear wears. Adjustment is often necessary on high-mileage engines.  Waste-spark and coil-on-plug ignitions can’t be adjusted. Figure 56–30  The initial timing is where the spark plug fires at idle speed. The computer then advances the timing based on engine speed and other factors. Continued
KNOCK SENSORS ,[object Object],Continued
[object Object],Continued Step #1  Start the engine and connect a scan tool to monitor ignition timing and/or knock sensor activity. Step #2  Create a simulated engine knocking sound by tapping on the engine block or cylinder head with a soft-faced mallet. Step #3  Observe the scan tool display. The vibration from the tapping should have been interpreted by the knock sensor as a knock, resulting in a knock sensor signal and a reduction in the spark advance.
Figure 56–31  A typical waveform from a knock sensor during a spark knock event. This signal is sent to the computer which in turn retards the ignition timing. The timing retard is accomplished by an output command from the computer to either a spark advance control unit or directly to the ignition module.  ,[object Object],Continued
[object Object],NOTE:   Some engine computers are programmed to ignore knock sensor signals when the engine is at idle speed to avoid having noise from a loose accessory drive belt, or other accessory, interpreted as engine knock. Always follow the manufacturer’s recommended testing procedure.
SPARK PLUGS ,[object Object],Figure 56–32  Parts of a typical spark plug. The threads of the shell are rolled. A seat is formed to create a gastight seal with the cylinder head. Continued
[object Object],Continued ,[object Object],[object Object],[object Object],See Figure 56-33
Figure 56–33  The heat range of a spark plug is determined by the distance the heat has to flow from the tip to the cylinder head. Continued
[object Object],Continued
[object Object],Continued
[object Object]
SUMMARY ,[object Object],[object Object],[object Object],Continued
SUMMARY ,[object Object],[object Object],( cont. )
end

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Chapter 56

  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8. NOTE: Distributor ignition ( DI ) is the term specified by the Society of Automotive Engineers (SAE) for an ignition system that uses a distributor. Electronic ignition ( EI ) is the term specified by the SAE for an ignition system that does not use a distributor.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17. Figure 56–4 Typical primary and secondary electronic ignition using a ballast resistor and a distributor. To protect the ignition coil from overheating at lower engine speeds, many electronic ignitions do not use a ballast resistor but use electronic circuits within the module. Continued
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23. Figure 56–6 Operation of a typical pulse generator (pickup coil). At the bottom is a line drawing of a typical scope pattern of the output voltage of a pickup coil. The module receives this voltage from the pickup coil and opens the ground circuit to the ignition coil when the voltage starts down from its peak (just as the reluctor teeth start moving away from the pickup coil). Continued
  • 24.
  • 25.
  • 26.
  • 27.
  • 28. Figure 56–10 Some Hall-effect sensors look like magnetic sensors. This Hall-effect camshaft reference sensor and crankshaft position sensor have an electronic circuit built in that creates a 0- to 5-volt signal as shown at the bottom. These Hall-effect sensors have three wires: a power supply (8 volts) from the computer (controller); a signal (0 to 5 volts); and a signal ground. Continued
  • 29.
  • 30. Figure 56–11 A magnetic sensor uses a permanent magnet surrounded by a coil of wire. The notches of the crankshaft (or camshaft) create a variable magnetic field strength around the coil. When a metallic section is close to the sensor, the magnetic field is stronger because metal is a better conductor of magnetic lines of force than air. Continued
  • 31. Figure 56–12 A typical magnetic crankshaft position sensor. Continued
  • 32. Figure 56–13 (a) Typical optical distributor. (b) Cylinder I slit signals the computer the piston position for cylinder I. The I-degree slits provide accurate engine speed information to the computer.
  • 33.
  • 34. Optical Distributors Do Not Like Light - Part 2 If this shield is not replaced during service, the signals are reduced and the engine may not operate correctly. This can be difficult to detect because nothing looks wrong during an inspection. Remember all optical distributors must be shielded between the rotor and the interrupter ring. Figure 56–14b A light shield being installed before the rotor is attached.
  • 35.
  • 36.
  • 37.
  • 38.
  • 39.
  • 40. Figure 56–18 Wiring diagram of a typical Ford electronic ignition. Continued
  • 41.
  • 42. Figure 56–19 Schematic of a Ford TFI-IV ignition system. The SPOUT connector is unplugged when ignition timing is being set. Continued
  • 43.
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49.
  • 50.
  • 51.
  • 52. Figure 56–23 Typical Ford EDIS 4-cylinder ignition system. The crankshaft sensor, called a variable-reluctance sensor (VRS), sends crankshaft position and speed information to the EDIS module. A modified signal is sent to the computer as a profile ignition pickup (PIP) signal. The PIP is used by the computer to calculate ignition timing, and the computer sends a signal back to the EDIS module as to when to fire the spark plug. This return signal is called the spark angle word (SAW) signal.
  • 53.
  • 54.
  • 55.
  • 56.
  • 57.
  • 58.
  • 59.
  • 60.
  • 61. Figure 56–26 A typical coil-on-plug (COP) ignition system on a V-8 with a separate coil for each cylinder. Continued
  • 62. Figure 56–27 Individual coils with modules shown on the General Motors 4.2-L inline 6-cylinder light-truck engine. Note the aluminum cooling fins (heat sink) on top of each assembly. The vehicle computer controls the timing of the spark. Ignition timing also can be changed (retarded or advanced) on a cylinder-by-cylinder basis for maximum performance and to respond to knock sensor signals.
  • 63.
  • 64.
  • 65.
  • 66. Figure 56–28 A DC voltage is applied across the spark plug gap after the plug fires and the circuit can determine if the correct air–fuel ratio was present in the cylinder and if knock occurred. Continued
  • 67.
  • 68.
  • 69.
  • 70.
  • 71.
  • 72.
  • 73.
  • 74.
  • 75.
  • 76.
  • 77. Figure 56–33 The heat range of a spark plug is determined by the distance the heat has to flow from the tip to the cylinder head. Continued
  • 78.
  • 79.
  • 80.
  • 81.
  • 82.
  • 83. end