1. SINAMICS Family and SINAMICS S120
Educational-goals:
You get an insight into the new
drive-family SINAMICS
You are informed about the
SINAMICS S120
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

2. SINAMICS Family: SINAMICS S120
The flexible and universal drive system for machine
and system manufacturing
•
•
•
•
for dynamic and high-dynamic-response applications
for positioning and motion control applications
for single and multi-axis applications
power range from 1.6 – 107 kW (Booksize) / up to 1200 KW (Chassis)
Modular structure
•
•
•
•
motor modules in different sizes
and versions for connection to
motors of different powers
line modules for the
regulated/unregulated infeed to
the DC link
control units as the central
intelligent module for drive control
and communication
DRIVE-CliQ as the powerful drive
interface between the drive
modules
24V
Wide range of functions
•
•
•
•
V/f control, vector and servo control
Communication via PROFIBUS DP and CAN
Safety functions
Protective functions
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

3. 1LA
1LG
1PH7
1FK7
1FT6
0,09 – 1200 kW
15 - 200 kW
3,7 – 160 kW (S1)
0,4 – 5,37 kW
0,19 – 82,5 kW
0,3 – 13800 Nm
148 - 641 Nm
23,6 – 750 Nm
0,85 – 36 Nm
0,4 – 500 Nm
Up to 6.000 U/min
Up to 6.000 U/min
to 12.000 U/min
Up to 6.000 U/min
Up to 6.000 U/min
Self-ventilated
Self-ventilated
Forced-ventilated
Natural convection
Natural convection,
1FW
Torque
motors
Forced-ventilated
Water-cooling
1FN
Linear
motors
Induction, synchronous
and reluctance motors
Synchronous and
induction motors
Torque and Linear
motors
1LA.., 1LG.., 1FU8, 1PQ..
1FK.., 1FT.., 1FS.., 1PH..,
1FW.., 1FN..
1FW.., 1FN
for standard applications
for dynamic applications
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
for innovative
machine concepts
Synchronous motors
Asynchronous motors
Motor Spectrum

4. Positioning SINAMICS S120
SINAMICS S120
The new drive system
for demanding drive applications
in machine building and plant construction
AC/AC Units
0.55 – 90 kW
75 – 800 kW
in blocksize design in chassis design
for single-axis
applications
DC/AC Units
(with infeed)
1.6 – 107 kW
in booksize design
75 – 1200 kW
in chassis design
for multi-axis
applications
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

5. SINAMICS S120 overview components
Modular system for complex drive
tasks
• SINAMICS S120 solves complex
drive tasks for a wide range of
industrial applications and is,
therefore, designed as a modular
system.
• Users can choose from many
different harmonized
components and functions to
create a solution that best meets
their requirements.
• SIZER, a high-performance
configuration tool, makes it
easier to choose and determine
the optimum drive configuration.
• SINAMICS S120 is enhanced by a
wide range of motors. Whether
synchronous or asynchronous,
all motor types are supported by
SINAMICS S120.
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

6. The electronic type plate for SINAMICS S120
§ DRIVE-CLiQ
§
§
§
§
§
§
Serial real time link for
linking all SINAMICS
drive components
Increases flexibility and
combination possibilities
Gathering diagnostic data
and parameter values
Fault tolerant transfer
protocol
Automatic node
recognition
Simple handling using
§
§
§
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Standardized plugs
Pre-assembled cables
Integral 24 V power
conductors

7. SINAMICS S120 overview components, booksize
Control Units :
•
•
• Chassis for Line Modules
• Chassis for Motor Modules
CU320
D435
Line Modules :
•
•
Smart Line Modules 400V, to 10 kW
Active Line Modules 400 V, to 120 kW
One or more Motor Modules
•
•
Single Motor Modules up to 200 A
Double Motor Modules up to 18 A
Optional
DC-link components
•
•
Braking Module
Capacitor Module
Electronic options
•
•
•
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Sensor Modules:
Option Boards:
Terminal Modules:
Date: 21.07.2009
SMC10 (Resolver)
SMC20 (Encoder)
SMC30 (TTL/HTL)
TB30, CBC10 (CAN)
TM15, TM17, TM31

8. Control Units: CU320
4 DRIVE-CLiQ Ports, for
4 DRIVE-CLiQ Ports, for
communication between drive
communication between drive
components
components
Active Line // Motor Modules,
Active Line Motor Modules,
Terminal // Sensor Modules)
Terminal Sensor Modules)
Fortification-tab
Fortification-tab
Integrated
Integrated
Side-mountings
Side-mountings
8 digital inputs
8 digital inputs
8 DI/DO bidirectional, 6 of
8 DI/DO bidirectional, 6 of
which are fast: 5 µs)
which are fast: 5 µs)
cover
cover
4 Status-LEDs
4 Status-LEDs
DC 24 V power supply
DC 24 V power supply
3 measuring sockets, for
3 measuring sockets, for
observing parameters
observing parameters
Option Slot for additional
Option Slot for additional
functionality (TB30, CBC10)
functionality (TB30, CBC10)
Arrow
CompactFlash Card
CompactFlash Card
with SW and
with SW and
parameters
parameters
PROFIBUS-DP
PROFIBUS-DP
interface
interface
PROFIBUSPROFIBUSAddress switch
Address switch
BOP in preperation
BOP in preperation
RS232/PPI-interface
RS232/PPI-interface
The intelligence of the drives is located centrally in the Control Units
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

9. Control Unit CU320
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

10. Control Unit CU320: Mounting
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

11. Motion Control with SINAMICS S120 and SIMATIC S7
CPU 317T-2 DP
Controller
SIMATIC S7
ET 200
HMI
PG/PC
PROFIBUS DP/MPI
PROFIBUS DP(DRIVE)
SITOP
DRIVE-CLiQ
DC 24 V
Line filter set
ET 200S/M
3AC
380 ... 480 V
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Power
Date: 21.07.2009
SINAMICS S120
with
CU 320

12. Motion Control with SINAMICS and SIMOTION C or P
oder
Ethernet
SINAMICS S120 with SIMOTION C oder P
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
SINAMICS S120 with SIMOTION D435
Date: 21.07.2009

13. Combination SIMOTION and SINAMICS S120
DRIVE-CLiQ
3
SIMOTION D445
max. 64
SIMOTION axes
4
SINAMICS
integrated
max.6 drives
5
CX32
for per max.
6 drives
3
4
1. SIMOTION D435
max. 32
SIMOTION axes
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
SINAMICS
integrated
max.6 drives
SINAMICS S120
with CU320
max.6 drives
Date: 21.07.2009
5
2. SIMOTION D435
max. 32
SIMOTION axes

14. Option Modules for Control Units
CU320
D435
Terminal Board TB30
...
n
Digital In-/Output: 4 DI, 4 DO
n
Analogue In-/Output : 2 AI, 2 AO,
Communication Board CBC10
n
CAN-Bus interface with CAN-Protocol
CANopen-Drive profile
TB30
CBC10
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

15. Terminal Board: TB30
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

16. Communication Board CAN: CBC10
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

17. Terminal Modules for SINAMICS and SIMOTION D
Terminal Module TM31(max. 8)
Terminal Module TM15 and
For connecting drive-related periphery to a
Control Unit via DRIVE-CLiQ
TM17 High Feature
n
8 digital inputs, 4 bidirectional
digital inputs/outputs
n
2 analog inputs, 2 analog outputs
n
2 relay outputs with CO contact
n
Additional digital input and output, Measuring
inputs and output cam with smoothing 125µs or
1µs for TM17. Only with SIMOTION.
1 temperature sensor input (KTY/PTC)
For installation in cabinets
n
IP20 degree of protection
n
For mounting on a mounting rail
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

18. Terminal Module TM31
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

19. Sensor Module Cabinet
sensor and sensor module:
• Incremental encoder
sin/cos 1 Vpp
TTL/HTL
• Absolute encoder
Endat
• Resolver
multi-pole
- Two-pole
• Motors with DRIVE-CLiQ interface
(EWN-Spectrum)
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

20. Sensor Module Cabinet SMC 10/20
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

21. Sensor Module Cabinet SMC 30
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

22. Additional Modules: Sensor Module SMI20, SMC20, SME20
Fast and simple start-up with SMI
• Automatic detection of motor and
encoder
• Saving of technical and logistic data
• Saving of the equivalent network and
encoder data in the motor
Direct positioning encoder
SMI20
SME20
1
SITOP
DRIVE-CLiQ
24 V
DC
SMC20
1
Line
SMI20
1
2
Line choke
SMI20
Line filter
Motors
3
Integration of direct position
measurement systems
Application of measuring systems with
DRIVE CLiQ- interface
Application of SMC-modules for signal
conversion to DRIVE CLiQ
Application of SME-modules for signal
conversion to DRIVE CLiQ
Integration and commissioning of third
party encoders and motors
• Application via SMC-Modules
• Application via SME-Modules
• Drive commissioning via dialog screen
MOTION-CONNECT 500 und 800
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

23. Power components: Line connection
Line filters are filters in the converter input
Line filters are filters in the converter input
that are designed to protect the network from
that are designed to protect the network from
harmonic loads and/or interference voltages
harmonic loads and/or interference voltages
created in the converter.
created in the converter.
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
A Line Reactor is used for reducing the lineA Line Reactor is used for reducing the lineside harmonic currents and harmonic
side harmonic currents and harmonic
effects.
effects.
With the Active Infeed, a special line reactor is
With the Active Infeed, a special line reactor is
used that also functions as an energy storage
used that also functions as an energy storage
facility for the voltage Step-Up Converter.
facility for the voltage Step-Up Converter.
Date: 21.07.2009

24. Power components: DC-link Components
Braking module and braking resistors
n
n
n
Module works autonomously
During operation DC-link energy is converted into heat loss
in the external braking resistor.
Two braking resistors are available:
Booksize:
0.3 kW continuous braking power (25 kW peak power)
1.5 kW continuous braking power (100 kW peak power)
Booksize
Chassis
Chassis:
25 kW continuous braking power (125 kW peak power)
50 kW continuous braking power (250 kW peak power)
Capacitor module
n
Is used to increase the DC-link capacity in order to bridge short-term power
failures.
Control supply module
n
n
Provides the 24 VDC power supply via the supply system
or the DC-link available.
This enables, for example, targeted emergency retraction movements
to be performed.
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

25. Braking Module
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

26. Power components: Line Modules
Basic Line Module
Smart Line Module
Active Line Module
326 mm
Basic
Smart line modules
n
Independent uncontrolled feed/feedback unit (diode bridge
for the infeed; line-commutated feedback via IGBTs)
Active
Active line modules
n
n
n
505 / 905 mm
380..480 V: 200.. 710 KW
660..690 V: 250..1100 KW
380..480 V: 235.. 900 KW
660..690 V: 560..1400 KW
Self-commutating feed/feedback unit
(with IGBTs in both directions)
Reduced harmonic effects on the supply with highest drive dynamics
Better utilization of the motors via the stepped-up, controlled DC-link voltage
Basic Infeed with Basic Line Modules
n
Unregulated line infeed unit (diode bridge or thyristor bridge, without feedback) for rectifying the line voltage of the
--> DC Link.
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

27. Positioning of various infeeds
Load operation
Smart Infeed: 4Q-operation
Active Infeed: 4Q-operation
Basic Infeed: 1Q-operation
Features
Operating mode
Power electronics
Line fluctuations
feedback into the
line supply
Harmonics
Inverter
commutation faults
Reactive power
compensation
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Basic Infeed
Non-regulated
Smart Infeed
Non-regulated
Thyristors
Are effective
No
IGBT
Are effective
Yes
Active Infeed
Regulated sinusoidal
current drawn from
the line supply
IGBT
Are compensated
Yes
High
---
High
No
Non-critical
No
No
No
Yes
Date: 21.07.2009
Performance
Spectrum of infeeds:
Booksize
- Basic Line Module
- Smart Line Module
- Active Line Module (DC/AC)
Chassis
- Basic Line Module
- Smart Line Module
- Active Line Module (DC/AC)

28. Smart Line Module SLM
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

29. Active Line Module ALM
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

30. For example ALM 16kW:
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Power data of Line Module
Date: 21.07.2009

31. Two-tier configuration, booksize
24 V
terminal adapter
24 V
jumper
DC-link bridge
two-tier
configuration
24 V
busbar
Direct acess
Motor Modules
Line
module
Motor
module
Motor
module
• The max. current carrying
capacity of the integrated 24V
DC busbars is 20 A.
• In the event of higher current
requirements, a number of 24
V DC power supplies must be
provided in one drive group.
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Motor
Line
Modules
Module
3AC
Date: 21.07.2009
2DC
DC-link
busbar
2DC
Motor Modules

32. Control supply module
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

33. Power components: Motor Modules, booksize
Booksize-Format
n Compact design owing to high power density, in
particular with the Double Motor Modules
n Integrated DC-link and 24 VDC busbars
n Diagnostics LEDs
n Short-circuit- and ground-fault-proof
n Integrated safety functions “Safe motor brake
control“ and “Safe standstill“
n Integrated motor brake connection (up to and
incl.132 A) and braking by armature shortcircuiting
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

34. Motor Module
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009

35. For example Motor Module 2 x 3A:
Power data of Motor Module
Load cycle with
previous load
S6 - load cycle with
previous load
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Load cycle without
previous load
S6 - load cycle with
previous load

36. Power components: Motor Modules, chassis
Control Unit, booksize
380..480 V: 210..1400 A / 110.. 800 KW
660..690 V: 85..1270 A / 75..1200 KW
Line Module for supply
One or more Motor Modules for
control drives
DRIVE-CLiQ as system
connection between the drive
components
Optional DC-link componants
Chassis format
n
n
n
n
n
n
n
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Compact design owing to high power density
Integrated 24 VDC power supply
Braking module can be directly integrated in the device
Short-circuit- and ground-fault-proof
Integrated safety function “Safe standstill“
cULus-approved
Also available for DC-link voltages 675 to 810 VDC and 890 to 930 VDC
Date: 21.07.2009