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ISAHP: INTEGRATED SOLAR ASSISTED HEAT PUMPS
       OPERATED WITH ISOBUTANE (R600A)
                      L.A. Tagliafico, F. Scarpa, G. Tagliafico, F. Valsuani, C. Rossi


                                  Dott. Ing. Federico VALSUANI




                                 From conception to prototype




  Fiera Rho Milano, 28/03/2012     Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento   1
SYSTEM DESCRIPTION - ISAHP
The      direct    expansion
integrated solar assisted
heat pump (ISAHP) water
heater consists of a Rankine
refrigeration cycle where
unglazed flat plate solar
collectors    act    as     an
evaporator for the refrigerant
(R600a).
The condenser is coupled
with a water storage tank in
order to cover the energy
user demand.


                                  innovative device for building integrated applications


          Fiera Rho Milano, 28/03/2012    Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento   2
Purpose:
• Increase the panel efficiency
  keeping the panel temperature
  lower than traditional solar
  system;                                                              flusso utile
                                                         FLUSSO UTILE [W/m2]
• Increase the COP of the heat pump             800
  working with higher evaporator
  temperature;                                  600
                                         W/m2

                                                                                                           tradizionale
                                                400
                                                                                                           innovativo
• Reduce the panel costs using                  200
  unglazed panel.
                                                  0
                                                      5.30

                                                             7.30

                                                                    9.30

                                                                           11.30

                                                                                   13.30

                                                                                           15.30

                                                                                                   17.30
   8 novembre 2005      DIAGNOSI E CERTIFICAZIONE ENERGETICA DEGLI EDIFICI                                           3/35
EFFICIENCY - ISAHP
                                    G=800W/m2, h=10W/m2 °C)

                                        G=800W/m2, h=10W/m2 °C
                                                                       TRADITIONAL SOLAR PANEL

                                                                       lower panel temperature and
                                                                       lower heat losses toward the ambient


                                                                                  Higher efficiency


                                                                                                       Integrated panel efficiency
Traditional panel efficiency                                                                       G=900W/m2, U=15W/m2 °C



                𝜀𝐺 − ℎ ∆𝑇
             𝜂=
                     𝐺



                                               PSIPC
                Fiera Rho Milano, 28/03/2012                     L.A. Tagliafico, F. Scarpa, G. Tagliafico, F. Valsuani, C. Rossi 4
FLUID – R600a

  A full design has been performed and R600a
          resulted the best operating fluid.
The use of natural refrigerants, such as R600a – isobutane, is interesting for its low
environmental impact (ODP = 0, low GWP) when used in a high efficiency system
(low energy consumption, low TEWI) .
The range of pressure and Temperature of R600a fits the working condition of R134a
systems.
  The use of R600a is consistent for small and medium device because of the
  explosive hazard for bigger devices.
  CE 1272/2008: Isobutane - Category 1 - H220 (High flammability)
               Lower Explosion limit (LEL)                   1.5 %        Approx 38 g/m3
               Upper Explosion Limit (UEL)                   8.5%         Approx 203 g/m3
               Minimum ignition temperature                  460 °C
          Fiera Rho Milano, 28/03/2012   Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento   5
Thermodynamic cicle for R600a




Winter (space heating+DHW)                                          Summer (DHW)

                                        Enthalp
    Temperature   Pressure   Density          y   Quality             Temperature   Pressure   Density    Enthalpy   Quality



    (C)           (MPa)      (kg/m^3)   (kJ/kg)   (kg/kg)             (C)           (MPa)      (kg/m^3)   (kJ/kg)    (kg/kg)
1   5             0,19       5          561,74    1             1     25            0,35       9,12       588,53     1
2   76            1,1        27,2       660,86    Superheated   2     56            0,77       19,69      631,53     Superheated
3   70            1,1        28,4       646,4     1             3     55            0,77       19,9       627,85     1
4   70            1,1        485,6      377,25    0             4     55            0,77       508,7      336,23     0
5   47            1,1        521,9      314,69    Subcooled     5     38            0,77       533,7      291,52     Subcooled
6   5             0,19       16,6       314,69    0,29445       6     25            0,35       81,1       291,52     0,09747
ISAHP - PROTOTYPE


The prototype built at DIME – University of
Genoa is composed of:
• Variable speed volumetric compressor (6 cm3)
• Pulse modulated electronic expansion valve
• Water condenser
• Bare steel solar panel (evaporator) (1m2)

The solar evaporator is made of a copper coil
(din=8mm, dext=10mm, L=30m, A=0.75m2)
welded on an steel plate in which the R600a
flows.


Patent n. 1371944 (22.03.2010)

         Fiera Rho Milano, 28/03/2012                       7
ISAHP – PST comparison




The PSIPC system has been installed coupled with a traditional solar thermal
system (PST) in order to cover the hot water and heating load of a dressing room.
This design solution allow to compare the instant power and the thermal energy
generation of the two devices.



        Fiera Rho Milano, 28/03/2012                                                8
COP- ISAHP
ISAHP winter instantaneous COP
                                                Winter
                                                Tevap=18°C,Tamb=9°C,mref=0.8g/s
                                                Summer
     ????                                       Tevap=25°C, Tamb=24°C, mref=2g/s




ISAHP summer instantaneous COP




                                                  Average COP 6(winter) ÷8 (summer)
          Fiera Rho Milano, 28/03/2012                                                9
USER LOAD COVERAGE- ISAHP



                                                                                         Traditional solar panel

                                                                                         PSIPC




Comparison between user load coverage of the ISAHP (new) and a thermal panel (Traditional solar panel)


  Annual average user load coverage (reference load = 4964 MJ/m2year
                              ISAHP = 34%
                  Traditional thermal collector = 13%


  Fiera Rho Milano, 28/03/2012                                                                                 10
PRIMARY ENERGY SAVING - ISAHP




Primary energy saving index as a function of the COP for four representative months – simulated data.
Red Line – Compressor Limits of the operative condition of the PSIPC machine.




     Fiera Rho Milano, 28/03/2012       Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento   11
CONCLUSION - ADVANTAGES

Main advantages in comparison to traditional
system:

• The PSIPC prototype has been realized
  using R134a components but charged with
  R600a as refrigerant fluid. Good
  adaptability has been found.
• Higher solar panel efficiency (0.7-0.9 );
  → the solar panel is kept at lower
  working temperature
• Higher heat pump COP (6 ÷ 8.5);
  → higher evaporator working temperature
• Lower solar panel cost
  → bare steel plate, no glass cover


         Fiera Rho Milano, 28/03/2012                12
PSIPC – Water to water system
                                      Wcomp           storage tank
    collectors               3                (4) 5                             Tuser
                                                                                        User: Public swimming pool
                                                                                Quser
                           Qevap     compressor                                         Power: 150 kW HP
E
                                                                         Qint           Panel surface: 400m2
                            Tp                             Qcond
                                                                                        Date: 2011-2012
     Water loop                  Refrigerant loop              Domestic water

                                 2             1




    Fiera Rho Milano, 28/03/2012      Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento                 Page 13
PVT-SAHP
                                            User: Test rig
                                            Power: 220 Wp +
                                            Panel surface: 1,6 m2
                                            Date: 2011-2012


                                                Wc



                         Tamb

            A    Qlost                  compressor


      A                         Qevap                  Qc
                                  th)                                 USER
     PVT panel
                                                            T
                                                                H
          Wel                                            Condenser
           el)


                          Expansion valve
Fiera Rho Milano, 28/03/2012        Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento   Page 14
Thanks for the attention

                                       University of Genoa, the research Group:

                                       L.A. Tagliafico             - tgl@ditec.unige.it
                                       F. Scarpa                   - federico.scarpa@unige.it
                                       G. Tagliafico               - giulio.tagliafico@unige.it
                                       C. Rossi                    - cecilia.rossi@unige.it
                                       F. Valsuani                 - federico.valsuani@unige.it


                                                               3TC Engineering Srl
                                                                Via Adamoli, 401
                                                                 16165 Genova
                                                    Tel. 010.836.22.04 - Fax 010.836.10.94
                                                   e-mail: info@3tcsrl.it web: www.3tcsrl.it
Fiera Rho Milano, 28/03/2012   Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento     Page 15

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Valsuani - 15° Convegno Europeo CSG

  • 1. ISAHP: INTEGRATED SOLAR ASSISTED HEAT PUMPS OPERATED WITH ISOBUTANE (R600A) L.A. Tagliafico, F. Scarpa, G. Tagliafico, F. Valsuani, C. Rossi Dott. Ing. Federico VALSUANI From conception to prototype Fiera Rho Milano, 28/03/2012 Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento 1
  • 2. SYSTEM DESCRIPTION - ISAHP The direct expansion integrated solar assisted heat pump (ISAHP) water heater consists of a Rankine refrigeration cycle where unglazed flat plate solar collectors act as an evaporator for the refrigerant (R600a). The condenser is coupled with a water storage tank in order to cover the energy user demand. innovative device for building integrated applications Fiera Rho Milano, 28/03/2012 Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento 2
  • 3. Purpose: • Increase the panel efficiency keeping the panel temperature lower than traditional solar system; flusso utile FLUSSO UTILE [W/m2] • Increase the COP of the heat pump 800 working with higher evaporator temperature; 600 W/m2 tradizionale 400 innovativo • Reduce the panel costs using 200 unglazed panel. 0 5.30 7.30 9.30 11.30 13.30 15.30 17.30 8 novembre 2005 DIAGNOSI E CERTIFICAZIONE ENERGETICA DEGLI EDIFICI 3/35
  • 4. EFFICIENCY - ISAHP G=800W/m2, h=10W/m2 °C) G=800W/m2, h=10W/m2 °C TRADITIONAL SOLAR PANEL lower panel temperature and lower heat losses toward the ambient Higher efficiency Integrated panel efficiency Traditional panel efficiency G=900W/m2, U=15W/m2 °C 𝜀𝐺 − ℎ ∆𝑇 𝜂= 𝐺 PSIPC Fiera Rho Milano, 28/03/2012 L.A. Tagliafico, F. Scarpa, G. Tagliafico, F. Valsuani, C. Rossi 4
  • 5. FLUID – R600a A full design has been performed and R600a resulted the best operating fluid. The use of natural refrigerants, such as R600a – isobutane, is interesting for its low environmental impact (ODP = 0, low GWP) when used in a high efficiency system (low energy consumption, low TEWI) . The range of pressure and Temperature of R600a fits the working condition of R134a systems. The use of R600a is consistent for small and medium device because of the explosive hazard for bigger devices. CE 1272/2008: Isobutane - Category 1 - H220 (High flammability) Lower Explosion limit (LEL) 1.5 % Approx 38 g/m3 Upper Explosion Limit (UEL) 8.5% Approx 203 g/m3 Minimum ignition temperature 460 °C Fiera Rho Milano, 28/03/2012 Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento 5
  • 6. Thermodynamic cicle for R600a Winter (space heating+DHW) Summer (DHW) Enthalp Temperature Pressure Density y Quality Temperature Pressure Density Enthalpy Quality (C) (MPa) (kg/m^3) (kJ/kg) (kg/kg) (C) (MPa) (kg/m^3) (kJ/kg) (kg/kg) 1 5 0,19 5 561,74 1 1 25 0,35 9,12 588,53 1 2 76 1,1 27,2 660,86 Superheated 2 56 0,77 19,69 631,53 Superheated 3 70 1,1 28,4 646,4 1 3 55 0,77 19,9 627,85 1 4 70 1,1 485,6 377,25 0 4 55 0,77 508,7 336,23 0 5 47 1,1 521,9 314,69 Subcooled 5 38 0,77 533,7 291,52 Subcooled 6 5 0,19 16,6 314,69 0,29445 6 25 0,35 81,1 291,52 0,09747
  • 7. ISAHP - PROTOTYPE The prototype built at DIME – University of Genoa is composed of: • Variable speed volumetric compressor (6 cm3) • Pulse modulated electronic expansion valve • Water condenser • Bare steel solar panel (evaporator) (1m2) The solar evaporator is made of a copper coil (din=8mm, dext=10mm, L=30m, A=0.75m2) welded on an steel plate in which the R600a flows. Patent n. 1371944 (22.03.2010) Fiera Rho Milano, 28/03/2012 7
  • 8. ISAHP – PST comparison The PSIPC system has been installed coupled with a traditional solar thermal system (PST) in order to cover the hot water and heating load of a dressing room. This design solution allow to compare the instant power and the thermal energy generation of the two devices. Fiera Rho Milano, 28/03/2012 8
  • 9. COP- ISAHP ISAHP winter instantaneous COP Winter Tevap=18°C,Tamb=9°C,mref=0.8g/s Summer ???? Tevap=25°C, Tamb=24°C, mref=2g/s ISAHP summer instantaneous COP Average COP 6(winter) ÷8 (summer) Fiera Rho Milano, 28/03/2012 9
  • 10. USER LOAD COVERAGE- ISAHP Traditional solar panel PSIPC Comparison between user load coverage of the ISAHP (new) and a thermal panel (Traditional solar panel) Annual average user load coverage (reference load = 4964 MJ/m2year ISAHP = 34% Traditional thermal collector = 13% Fiera Rho Milano, 28/03/2012 10
  • 11. PRIMARY ENERGY SAVING - ISAHP Primary energy saving index as a function of the COP for four representative months – simulated data. Red Line – Compressor Limits of the operative condition of the PSIPC machine. Fiera Rho Milano, 28/03/2012 Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento 11
  • 12. CONCLUSION - ADVANTAGES Main advantages in comparison to traditional system: • The PSIPC prototype has been realized using R134a components but charged with R600a as refrigerant fluid. Good adaptability has been found. • Higher solar panel efficiency (0.7-0.9 ); → the solar panel is kept at lower working temperature • Higher heat pump COP (6 ÷ 8.5); → higher evaporator working temperature • Lower solar panel cost → bare steel plate, no glass cover Fiera Rho Milano, 28/03/2012 12
  • 13. PSIPC – Water to water system Wcomp storage tank collectors 3 (4) 5 Tuser User: Public swimming pool Quser Qevap compressor Power: 150 kW HP E Qint Panel surface: 400m2 Tp Qcond Date: 2011-2012 Water loop Refrigerant loop Domestic water 2 1 Fiera Rho Milano, 28/03/2012 Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento Page 13
  • 14. PVT-SAHP User: Test rig Power: 220 Wp + Panel surface: 1,6 m2 Date: 2011-2012 Wc Tamb A Qlost compressor A Qevap Qc th) USER PVT panel T H Wel Condenser el) Expansion valve Fiera Rho Milano, 28/03/2012 Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento Page 14
  • 15. Thanks for the attention University of Genoa, the research Group: L.A. Tagliafico - tgl@ditec.unige.it F. Scarpa - federico.scarpa@unige.it G. Tagliafico - giulio.tagliafico@unige.it C. Rossi - cecilia.rossi@unige.it F. Valsuani - federico.valsuani@unige.it 3TC Engineering Srl Via Adamoli, 401 16165 Genova Tel. 010.836.22.04 - Fax 010.836.10.94 e-mail: info@3tcsrl.it web: www.3tcsrl.it Fiera Rho Milano, 28/03/2012 Le innovazioni Tecnologiche nel Freddo e e nel Condizionamento Page 15