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Streamlining
the
Formation of
Virtual
Enterprises in
the
Aerospace
Industry
Richard Farr, David Buxton, Bart
MacCarthy
University of Nottingham
Catarina Bovik
Volvo Aero Corporation
Contents
VIVACERICHARD FARR
• An introduction to VIVACE
• Aims of this work
• Aerospace issues
• The virtual enterprise
• Functional requirements
• In search of trust
• Concurrent engineering...?
• Conclusions
•Value Improvement through a Virtual
Aeronautical Collaborative Enterprise
•Funded under the European Commission’s
sixth framework scheme
•Project aims:
• Halve the time to market for new
products
• Increase integration in the supply chain
• Maintain a steady fall in the cost of travel
VIVACERICHARD FARR
Airframe
Engine
Information technology
Extended Jet engine enterprise
Life Cycle Modelling
Whole Engine Development
European Cycle Program
Supply Chain
Workflow Simulation
VIVACERICHARD FARR
•Define and develop the process
to produce a customised value
proposal from an extended
enterprise in seven days
•Develop a functional
requirement specification for the
seven day proposal
•Evaluate solutions to the seven
day proposal, including
knowledge-based engineering
support, costing models and
information management
Aims of this work
VIVACERICHARD FARR
•Very complex products
•High initial investments
•Very long product life-cycle
•Very complex business models
•National interest
VIVACERICHARD FARR
•The shift from product-centric to
holistic ‘functional product’
offerings
•New competitors
•New markets
•Environmental issues
•Fuel price increases
VIVACERICHARD FARR
The Virtual Enterprise...
•Deploys expertise where it is needed
•Spreads the development cost
•Shares risks among the partners
•Allows a customer-specific response
•Virtual enterprises take time to form!
VIVACERICHARD FARR
The Seven-day
Proposal
•Not a whole new product!
•The same engine, but a customised solution,
addressing the airline’s requirements.
•Response to the request for proposal (RFP)
within seven days.
•Ambitious targets show commitment!
VIVACERICHARD FARR
The Aero Engine Product
and Service Mix
•Ownership? Leasing? Power-by-the-hour?
•Maintenance, repair and overhaul
•Spare parts, spare engines
•Financial services
•Guarantees
•...etc.
VIVACERICHARD FARR
UNIVERSITY OF NOTTINGHAMRICHARD FARR
It’s amazing what you can achieve in seven days!The Creation of Adam, fresco painting byMichelangelo
Functional
requirements of a
seven-day proposal
•An investigation of the working procedure for
collaborative programmes
•Industrial partners: Volvo Aero Corporation and
Rolls-Royce
•Identification of “who does what, when”
•Configuration of a support system
•Process organised into seven ‘silos’...
VIVACERICHARD FARR
Seven ‘Silos’...
VIVACERICHARD FARR
•Company Internal
•Partners
•Suppliers
•Customer
•Customer solution
•Business case
•Legal
•Information: data sharing and control
•Virtual Enterprise Business Model
•Trust
Trust is the key!
•There is no unit of measure for trust
•Cultural differences can affect perception
•Years to build; moments to ruin
•What about trustworthiness when things aren’t
going to plan?
•Is protection under law a substitute for trust?
VIVACERICHARD FARR
Legal issues
•The virtual enterprise has no legal identity
(ie no collective responsibility)
•Where does the virtual enterprise reside, for tax
purposes?
•The law assumes an adversarial relationship
•Getting approval for legal documents can
increase cost and lead time
•Legal mechanisms that protect the parties may
delay virtual enterprise formation, and inhibit
creativity
VIVACERICHARD FARR
Tools to support the
seven-day proposal
•Capturing and reusing knowledge
•Modelling the business environment
•Simulating the flow of cash within the
proposed value chain
•Simulating the delivery of services
•Improving the interfaces between
partners, and between functionsRICHARD FARR VIVACE
Concurrent
Engineering has
been seen to
reduce time-to-
market..
VIVACE
Can we apply
similar principles to
the development of
the enterprise?
RICHARD FARR
Concurrent Engineering
•Merge functions to reduce the number of
components
•Focus upon quality and continuous
improvement
•Modular system architecture
•The re-use of proven elements
•Adoption of standard interfaces
•Why consider only the product?
VIVACERICHARD FARR
Concurrent Engineering
•Fewer partners, but more significant
contributions
•Focus upon quality and continuous
improvement
•Modular approach to partner selection
•Repeat business
•Standardised communications and
logistics, where possibleWhy consider only the
product? VIVACERICHARD FARR
Conclusions
•Improved responsiveness in enterprise
formation is a powerful basis for competition
•Trust remains the key; the law does not yet
support the virtual enterprise adequately
•Business models work best where success is
positively correlated across the whole
partnership
VIVACERICHARD FARR
VIVACERICHARD FARR
Further articles
from Richard Farr at:
http://capacify.wordpress.com
Associated conference paper:
Farr R, Buxton D, Bovik C and MacCarthy B (2006) “Streamlinin
the Formation of Virtual Enterprises in the Aerospace Industry”,
Proceedings of the 12th International Conference on Concurren
Enterprising (ICE 2006), 26–28 June 2006, Milan, Italy
Supporting slides follow.
Simulation approach
• Anylogic; a Java-based
simulation language
• Accommodates discrete
event,
system dynamics
and agent-based
approaches
in a single environment
VIVACERICHARD FARR
Simulation approach
•Demand; the business environment for new
aero engines
•Airlines, and
engine usage
patterns
•The product
and service
value chain
VIVACERICHARD FARR
Market for aero
engines
VIVACERICHARD FARR
(Engine usage
pattern)
VIVACERICHARD FARR
Results from
simulation...
VIVACERICHARD FARR
• TotalCare sales
• Balance $

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Aerospace Virtual Enterprise Formation

  • 1. Streamlining the Formation of Virtual Enterprises in the Aerospace Industry Richard Farr, David Buxton, Bart MacCarthy University of Nottingham Catarina Bovik Volvo Aero Corporation
  • 2. Contents VIVACERICHARD FARR • An introduction to VIVACE • Aims of this work • Aerospace issues • The virtual enterprise • Functional requirements • In search of trust • Concurrent engineering...? • Conclusions
  • 3. •Value Improvement through a Virtual Aeronautical Collaborative Enterprise •Funded under the European Commission’s sixth framework scheme •Project aims: • Halve the time to market for new products • Increase integration in the supply chain • Maintain a steady fall in the cost of travel VIVACERICHARD FARR
  • 4. Airframe Engine Information technology Extended Jet engine enterprise Life Cycle Modelling Whole Engine Development European Cycle Program Supply Chain Workflow Simulation VIVACERICHARD FARR
  • 5. •Define and develop the process to produce a customised value proposal from an extended enterprise in seven days •Develop a functional requirement specification for the seven day proposal •Evaluate solutions to the seven day proposal, including knowledge-based engineering support, costing models and information management Aims of this work VIVACERICHARD FARR
  • 6. •Very complex products •High initial investments •Very long product life-cycle •Very complex business models •National interest VIVACERICHARD FARR
  • 7. •The shift from product-centric to holistic ‘functional product’ offerings •New competitors •New markets •Environmental issues •Fuel price increases VIVACERICHARD FARR
  • 8. The Virtual Enterprise... •Deploys expertise where it is needed •Spreads the development cost •Shares risks among the partners •Allows a customer-specific response •Virtual enterprises take time to form! VIVACERICHARD FARR
  • 9. The Seven-day Proposal •Not a whole new product! •The same engine, but a customised solution, addressing the airline’s requirements. •Response to the request for proposal (RFP) within seven days. •Ambitious targets show commitment! VIVACERICHARD FARR
  • 10. The Aero Engine Product and Service Mix •Ownership? Leasing? Power-by-the-hour? •Maintenance, repair and overhaul •Spare parts, spare engines •Financial services •Guarantees •...etc. VIVACERICHARD FARR
  • 11. UNIVERSITY OF NOTTINGHAMRICHARD FARR It’s amazing what you can achieve in seven days!The Creation of Adam, fresco painting byMichelangelo
  • 12. Functional requirements of a seven-day proposal •An investigation of the working procedure for collaborative programmes •Industrial partners: Volvo Aero Corporation and Rolls-Royce •Identification of “who does what, when” •Configuration of a support system •Process organised into seven ‘silos’... VIVACERICHARD FARR
  • 13. Seven ‘Silos’... VIVACERICHARD FARR •Company Internal •Partners •Suppliers •Customer •Customer solution •Business case •Legal •Information: data sharing and control •Virtual Enterprise Business Model •Trust
  • 14. Trust is the key! •There is no unit of measure for trust •Cultural differences can affect perception •Years to build; moments to ruin •What about trustworthiness when things aren’t going to plan? •Is protection under law a substitute for trust? VIVACERICHARD FARR
  • 15. Legal issues •The virtual enterprise has no legal identity (ie no collective responsibility) •Where does the virtual enterprise reside, for tax purposes? •The law assumes an adversarial relationship •Getting approval for legal documents can increase cost and lead time •Legal mechanisms that protect the parties may delay virtual enterprise formation, and inhibit creativity VIVACERICHARD FARR
  • 16. Tools to support the seven-day proposal •Capturing and reusing knowledge •Modelling the business environment •Simulating the flow of cash within the proposed value chain •Simulating the delivery of services •Improving the interfaces between partners, and between functionsRICHARD FARR VIVACE
  • 17. Concurrent Engineering has been seen to reduce time-to- market.. VIVACE Can we apply similar principles to the development of the enterprise? RICHARD FARR
  • 18. Concurrent Engineering •Merge functions to reduce the number of components •Focus upon quality and continuous improvement •Modular system architecture •The re-use of proven elements •Adoption of standard interfaces •Why consider only the product? VIVACERICHARD FARR
  • 19. Concurrent Engineering •Fewer partners, but more significant contributions •Focus upon quality and continuous improvement •Modular approach to partner selection •Repeat business •Standardised communications and logistics, where possibleWhy consider only the product? VIVACERICHARD FARR
  • 20. Conclusions •Improved responsiveness in enterprise formation is a powerful basis for competition •Trust remains the key; the law does not yet support the virtual enterprise adequately •Business models work best where success is positively correlated across the whole partnership VIVACERICHARD FARR
  • 22. Further articles from Richard Farr at: http://capacify.wordpress.com Associated conference paper: Farr R, Buxton D, Bovik C and MacCarthy B (2006) “Streamlinin the Formation of Virtual Enterprises in the Aerospace Industry”, Proceedings of the 12th International Conference on Concurren Enterprising (ICE 2006), 26–28 June 2006, Milan, Italy Supporting slides follow.
  • 23. Simulation approach • Anylogic; a Java-based simulation language • Accommodates discrete event, system dynamics and agent-based approaches in a single environment VIVACERICHARD FARR
  • 24. Simulation approach •Demand; the business environment for new aero engines •Airlines, and engine usage patterns •The product and service value chain VIVACERICHARD FARR
  • 27. Results from simulation... VIVACERICHARD FARR • TotalCare sales • Balance $