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Universidad Cuauhtémoc
Campus Aguascalientes
Process Cost Systems
Análisis de Costos
Maestría en Administración
Job Order Cost System
Job Cost
Sheets
Dept. A and
Dept. B
Comparing Job Order
Costing and Process Costing
Direct materialsFactory overheadDirect labor
Work in Process
Account
to Finished
Goods
Process Cost System
Direct
materials
Work in Process
Account
Work in Process
Account
DEPT. A DEPT. B
Factory
Overhead
Direct
Labor
Factory
Overhead
Direct
Labor
to Finished
Goods
Comparing Job Order
Costing and Process Costing
 determine a product cost by measuring the amount
of direct materials and direct labor used and
allocating overhead costs.
 allocate overhead using a predetermined overhead
rate (or activity-based costing).
 maintain perpetual inventory records with subsidiary
ledgers for Materials, Work in Process, and
Finished Goods.
Both systems:
Comparing Job Order
Costing and Process Costing
Physical Flows for a Process Manufacturer
Scrap
Metal
Materials
Melting
Department
Casting
Department
Molten
metal
transferred
from
Melting
To finished goods
Casting
Department
Melting
Department
Physical Flows for a Process Manufacturer
Materials WIP – Melting
Factory OH – Melting
DMPurchases of
direct and
indirect
materials
Direct materials used in productionDM
DM
Finished Goods
Cost of Goods Sold
Factory OH – Casting
WIP – Casting
Cost Flows for a Process Manufacturer
Materials WIP – Melting
DM
DL
DM
Direct labor used in productionDL
Purchases of
direct and
indirect
materials
Finished Goods
Cost of Goods Sold
Factory OH – Casting
Actual
costs
incurred
WIP – Casting
Factory OH – Melting
Cost Flows for a Process Manufacturer
Materials WIP – Melting
Finished Goods
WIP – Casting
Cost of Goods Sold
DM
DL
DM
Indirect materials used in productionIM
Purchases of
direct and
indirect
materials
IM
Factory OH – CastingFactory OH – Melting
Actual
costs
incurred
Actual
costs
incurred
Cost Flows for a Process Manufacturer
Materials WIP – Melting
Finished Goods
WIP – Casting
Cost of Goods Sold
DM
DL
DM
Factory overhead appliedFOA
Purchases of
direct and
indirect
materials
IM
Factory OH – Casting
Actual
costs
incurred
FOA Actual
costs
incurred
FOA
Factory OH – Melting
Cost Flows for a Process Manufacturer
Materials WIP – Melting
Finished Goods
WIP – Casting
Cost of Goods Sold
DM
DL
DM
Cost transferred out/transferred inTO/TI
Purchases of
direct and
indirect
materials
IM
Factory OH – Casting
Actual
costs
incurred
FOA Actual
costs
incurred
FOA
TO TI
Factory OH – Melting
Cost Flows for a Process Manufacturer
Materials WIP – Melting
Finished Goods
WIP – Casting
Cost of Goods Sold
DM
DL
DMPurchases of
direct and
indirect
materials
IM
Factory OH – Casting
Actual
costs
incurred
FOA Actual
costs
incurred
FOA
TO TI
DL
Factory overhead appliedFOA
Direct labor used in productionDL
FOA
FOA
Factory OH – Melting
Cost Flows for a Process Manufacturer
Materials WIP – Melting
Finished Goods
WIP – Casting
Cost of Goods Sold
DM
DL
DMPurchases of
direct and
indirect
materials
IM
Factory OH – Casting
Actual
costs
incurred
FOA Actual
costs
incurred
FOA
TO TI
DL
FOA
FOA
Cost transferred out/transferred inTO/TI
TO
TI
Factory OH – Melting
Cost Flows for a Process Manufacturer
Cost Flows for a Process Manufacturer
Materials WIP – Melting
Finished Goods
WIP – Casting
Cost of Goods Sold
DM
DL
DMPurchases of
direct and
indirect
materials
IM
Factory OH – Casting
Actual
costs
incurred
FOA Actual
costs
incurred
FOA
TO TI
DL
FOA
FOA
Cost of goods soldCOGS
TO
TI COGS
COGS
Factory OH – Melting
Melting Department of McDermott Steel Inc.
Inventory in process, July 1, 500 tons:
Direct materials cost, 500 tons $24,550
Conversion costs, 500 tons, 70% completed 3,600
Total inventory in process, July 1 $28,150
Direct materials cost for July, 1,000 tons 50,000
Conversion costs for July 9,690
Goods transferred to Casting in July, 1,100 tons ?
Inventory in process, July 31, 400 tons, 25%
complete as to conversion costs ?
Step 1: Determine the Units to be Assigned Costs
Beginning
Inventory
500 Tons
Work in Process – Melting
Started
1,000 Tons
Beginning
Inventory
500 Tons
Work in Process – Melting
Started
1,000 Tons
Transferred
1,100 Tons
In a perpetual
inventory system,
outflows are recorded
as they occur.
Step 1: Determine the Units to be Assigned Costs
Beginning
Inventory
500 Tons
Work in Process – Melting
Started
1,000 Tons
Transferred
1,100 Tons
Ending
Inventory
400 Tons
Step 1: Determine the Units to be Assigned Costs
Beginning Inventory 500 Tons1
Beginning
Inventory
500 Tons
Work in Process – Melting
Started
1,000 Tons
Transferred
1,100 Tons
Ending
Inventory
400 Tons
Step 1: Determine the Units to be Assigned Costs
Beginning Inventory 500 Tons1
Started & Completed ? Tons
+
2
Beginning
Inventory
500 Tons
Work in Process – Melting
Started
1,000 Tons
Transferred
1,100 Tons
Ending
Inventory
400 Tons
Step 1: Determine the Units to be Assigned Costs
Beginning Inventory 500 Tons1
Started & Completed 600 Tons
+
2
Beginning
Inventory
500 Tons
Work in Process – Melting
Started
1,000 Tons
Transferred
1,100 Tons
Ending
Inventory
400 Tons
Beginning Inventory 500 Tons1
Started & Completed 600 Tons
+
2
=
Transferred Out 1,100 Tons
+
Ending Inventory 400 Tons3
Total units 1,500 Tons
=
Step 1: Determine the Units to be Assigned Costs
Total tons to be
assigned costs
The equivalent units of
production are the number of
units that could have been
completed within a given
accounting period.
Step 2: Calculate
equivalent
units of
production
Step 2: Calculate Equivalent Units of Production
Materials Equivalent Units
Total Percent Equivalent
Units Added Units
Inventory in process, July 1 500 0% 0
Started and completed in July 600 100% 600
Transferred out to Casting Dept. 1,100 600
Inventory in process, July 31 400 100% 400
Total tons to be assigned cost 1,500 1,000
Step 2: Calculate Equivalent Units of Production
500 EU of
materials
500 tons beginning inventory
100% materials added in June
JULY 1
600 EU of
materials
600 tons started and completed
100% materials added in July
JULY 31
400 EU of
materials
400 tons ending inventory
100% materials added in July
1,000 Equivalent Units
Inventory in
process, July 1
Note: Started
and completed
Inventory in
process, July 31
No materials
equivalent units
added to beginning
inventory for July
Step 2: Calculate Equivalent Units of Production
Conversion Equivalent Units
Inventory in process, July 1 500 30% 150
Started and completed in July 600 100% 600
Transferred out to Casting Dept. 1,100 750
Inventory in process, July 31 400 25% 100
Total tons to be assigned cost 1,500 850
Total Percent Equivalent
Units Added Units
350 EU
500 tons beginning inventory
70% completed for
conversion in June
JULY 1
600 EU
600 tons started and
completed
100% completed for
conversion in July
JULY 31
100
EU
400 tons ending inventory
25% completed for
conversion in July
850 Equivalent Units
Inventory in
process, July 1
Step 2: Calculate Equivalent Units of Production
150
EU
300 EU
Inventory in
process, July
31 (75% to be
completed for
conversion in
August)
30%
completed
for
conversion
in July
Step 3: Determine the Cost per Equivalent Unit
Equivalent Units
Direct Materials Conversion
Inventory in process, July 1 0 150
Started and completed in July
(1,100 – 500) 600 600
Transferred out to Casting Dept.
in July 600 750
Inventory in process, July 31 400 100
Total tons to be assigned cost 1,000 850
Beginning
Inventory
$28,150
Work in Process – Melting
Materials
$50,000
Conversion
Costs
$9,690
Conversion Equivalent Unit Cost
Direct Materials Equivalent Unit Cost
$11.40
per EU
of con-
version
=
$50,000 direct materials cost
1,000 direct materials equivalent units
$9,690 conversion cost
850 conversion equivalent units
Step 3: Determine the Cost per Equivalent Unit
$50.00
per EU of
DM
=
Inventory in process, July 1
beginning balance $28,150
Equivalent units for completing
the July in-process inventory 0 150
Equivalent unit cost x $50.00 x $11.40
Cost of completed July 1 in-
process inventory $0 $1,710 1,710
Cost of July 1 in-process
inventory transferred to
Casting Department $29,860
Step 4: Allocate Costs to Transferred and
Partially Completed Units
Direct Materials Conversion Total
Costs Costs Costs
Units started and completed
in July 600 600
Equivalent unit cost x $50.00 x $11.40
Cost to complete the units
started and completed in
July $ 30,000 $ 6,840 $36,840
Direct Materials Conversion Total
Costs Costs Costs
Step 4: Allocate Costs to Transferred and
Partially Completed Units
Equivalent units in ending
inventory 400 100
Equivalent unit cost x $50.00 x $11.40
Cost of ending inventory $ 20,000 $ 1,140 $21,140
Direct Materials Conversion Total
Costs Costs Costs
Step 4: Allocate Costs to Transferred and
Partially Completed Units
Beginning
Inventory
$28,150
Materials
Costs
$50,000
Started and
Completed
$36,840
Beginning
Inventory
$29,860
Work in Process – Melting
Total Costs
Charged
$87,840
Ending
Inventory
$21,140
Conversion
Costs
$9,690
Total Costs
Assigned
$87,840
M 600 x 100% x $50.00 = $30,000
C 600 x 100% x $11.40 = 6,840
$36,840
M 400 x 100% x $50.00 = $20,000
C 400 x 25% x $11.40 = 1,140
$21,140
Beginning cost $28,150
M 500 x 0% x $50.00 = 0
C 500 x 30% x $11.40 = 1,710
$29,860
Total Costs Assigned $87,840
Costs
Step 4: Allocate Costs to Transferred and
Partially Completed Units
A cost of production report is
prepared for each processing
department at periodical intervals.
Cost of Production Report
The cost of production report provides the
following production quantity and cost data:
 The units for which the department
is accountable and the deposition of
those units.
 The production costs incurred by the
department and the allocation of
those costs between completed and
partially completed units.
A cost of production report
also is used to control costs.
Units
Step 1 Step 2
Units charged to production:
Inventory in process, July 1 500
Received from materials 1,000
Total units accounted for 1,500
Units to be assigned cost:
Inventory in process, July 1
(70% complete) 500 0 150
Started and completed in July 600 600 600
Transferred to Casting Dept. 1,100 600 750
Inventory in process, July 31
(25% complete) 400 400 100
Total units to be assigned cost 1,500 1,000 850
Whole Direct
Units Materials Conversion
Equivalent Units
Cost of Production Report—Melting Department
Costs
Direct Materials Conversion Total Costs
Costs
Step 3
Unit costs:
Total costs for July in
Melting Department $50,000 $9,690
Total equivalent units
(from Slide 43) ÷ 1,000 ÷ 850
Cost per equivalent unit $ 50.00 $11.40
Cost of Production Report—Melting Department
Costs Direct Conversion Total
Materials Costs Costs
Step 4
Costs charged to production:
Inventory in process, July 1 $28,150
Cost incurred in July 59,690
Total costs accounted for $87,840
Costs allocated to completed and
partially completed units
Inventory in process, July 1 $28,150
To complete inventory of July 1 $ 0 $1,710 1,710
Started and completed in July 30,000 6,840 36,840
Transferred to Casting Dept. $66,700
Inventory in process, July 31 $20,000 $1,140 21,140
Total costs assigned $87,840
Cost of Production Report—Melting Department
Universidad Cuauhtémoc
Campus Aguascalientes
Questions?
Maestría en Administración

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5. process cost systems

  • 1. Universidad Cuauhtémoc Campus Aguascalientes Process Cost Systems Análisis de Costos Maestría en Administración
  • 2. Job Order Cost System Job Cost Sheets Dept. A and Dept. B Comparing Job Order Costing and Process Costing Direct materialsFactory overheadDirect labor Work in Process Account to Finished Goods
  • 3. Process Cost System Direct materials Work in Process Account Work in Process Account DEPT. A DEPT. B Factory Overhead Direct Labor Factory Overhead Direct Labor to Finished Goods Comparing Job Order Costing and Process Costing
  • 4.  determine a product cost by measuring the amount of direct materials and direct labor used and allocating overhead costs.  allocate overhead using a predetermined overhead rate (or activity-based costing).  maintain perpetual inventory records with subsidiary ledgers for Materials, Work in Process, and Finished Goods. Both systems: Comparing Job Order Costing and Process Costing
  • 5. Physical Flows for a Process Manufacturer Scrap Metal Materials Melting Department Casting Department
  • 7. Materials WIP – Melting Factory OH – Melting DMPurchases of direct and indirect materials Direct materials used in productionDM DM Finished Goods Cost of Goods Sold Factory OH – Casting WIP – Casting Cost Flows for a Process Manufacturer
  • 8. Materials WIP – Melting DM DL DM Direct labor used in productionDL Purchases of direct and indirect materials Finished Goods Cost of Goods Sold Factory OH – Casting Actual costs incurred WIP – Casting Factory OH – Melting Cost Flows for a Process Manufacturer
  • 9. Materials WIP – Melting Finished Goods WIP – Casting Cost of Goods Sold DM DL DM Indirect materials used in productionIM Purchases of direct and indirect materials IM Factory OH – CastingFactory OH – Melting Actual costs incurred Actual costs incurred Cost Flows for a Process Manufacturer
  • 10. Materials WIP – Melting Finished Goods WIP – Casting Cost of Goods Sold DM DL DM Factory overhead appliedFOA Purchases of direct and indirect materials IM Factory OH – Casting Actual costs incurred FOA Actual costs incurred FOA Factory OH – Melting Cost Flows for a Process Manufacturer
  • 11. Materials WIP – Melting Finished Goods WIP – Casting Cost of Goods Sold DM DL DM Cost transferred out/transferred inTO/TI Purchases of direct and indirect materials IM Factory OH – Casting Actual costs incurred FOA Actual costs incurred FOA TO TI Factory OH – Melting Cost Flows for a Process Manufacturer
  • 12. Materials WIP – Melting Finished Goods WIP – Casting Cost of Goods Sold DM DL DMPurchases of direct and indirect materials IM Factory OH – Casting Actual costs incurred FOA Actual costs incurred FOA TO TI DL Factory overhead appliedFOA Direct labor used in productionDL FOA FOA Factory OH – Melting Cost Flows for a Process Manufacturer
  • 13. Materials WIP – Melting Finished Goods WIP – Casting Cost of Goods Sold DM DL DMPurchases of direct and indirect materials IM Factory OH – Casting Actual costs incurred FOA Actual costs incurred FOA TO TI DL FOA FOA Cost transferred out/transferred inTO/TI TO TI Factory OH – Melting Cost Flows for a Process Manufacturer
  • 14. Cost Flows for a Process Manufacturer Materials WIP – Melting Finished Goods WIP – Casting Cost of Goods Sold DM DL DMPurchases of direct and indirect materials IM Factory OH – Casting Actual costs incurred FOA Actual costs incurred FOA TO TI DL FOA FOA Cost of goods soldCOGS TO TI COGS COGS Factory OH – Melting
  • 15.
  • 16. Melting Department of McDermott Steel Inc. Inventory in process, July 1, 500 tons: Direct materials cost, 500 tons $24,550 Conversion costs, 500 tons, 70% completed 3,600 Total inventory in process, July 1 $28,150 Direct materials cost for July, 1,000 tons 50,000 Conversion costs for July 9,690 Goods transferred to Casting in July, 1,100 tons ? Inventory in process, July 31, 400 tons, 25% complete as to conversion costs ?
  • 17. Step 1: Determine the Units to be Assigned Costs Beginning Inventory 500 Tons Work in Process – Melting Started 1,000 Tons
  • 18. Beginning Inventory 500 Tons Work in Process – Melting Started 1,000 Tons Transferred 1,100 Tons In a perpetual inventory system, outflows are recorded as they occur. Step 1: Determine the Units to be Assigned Costs
  • 19. Beginning Inventory 500 Tons Work in Process – Melting Started 1,000 Tons Transferred 1,100 Tons Ending Inventory 400 Tons Step 1: Determine the Units to be Assigned Costs Beginning Inventory 500 Tons1
  • 20. Beginning Inventory 500 Tons Work in Process – Melting Started 1,000 Tons Transferred 1,100 Tons Ending Inventory 400 Tons Step 1: Determine the Units to be Assigned Costs Beginning Inventory 500 Tons1 Started & Completed ? Tons + 2
  • 21. Beginning Inventory 500 Tons Work in Process – Melting Started 1,000 Tons Transferred 1,100 Tons Ending Inventory 400 Tons Step 1: Determine the Units to be Assigned Costs Beginning Inventory 500 Tons1 Started & Completed 600 Tons + 2
  • 22. Beginning Inventory 500 Tons Work in Process – Melting Started 1,000 Tons Transferred 1,100 Tons Ending Inventory 400 Tons Beginning Inventory 500 Tons1 Started & Completed 600 Tons + 2 = Transferred Out 1,100 Tons + Ending Inventory 400 Tons3 Total units 1,500 Tons = Step 1: Determine the Units to be Assigned Costs Total tons to be assigned costs
  • 23. The equivalent units of production are the number of units that could have been completed within a given accounting period. Step 2: Calculate equivalent units of production
  • 24. Step 2: Calculate Equivalent Units of Production Materials Equivalent Units Total Percent Equivalent Units Added Units Inventory in process, July 1 500 0% 0 Started and completed in July 600 100% 600 Transferred out to Casting Dept. 1,100 600 Inventory in process, July 31 400 100% 400 Total tons to be assigned cost 1,500 1,000
  • 25. Step 2: Calculate Equivalent Units of Production 500 EU of materials 500 tons beginning inventory 100% materials added in June JULY 1 600 EU of materials 600 tons started and completed 100% materials added in July JULY 31 400 EU of materials 400 tons ending inventory 100% materials added in July 1,000 Equivalent Units Inventory in process, July 1 Note: Started and completed Inventory in process, July 31 No materials equivalent units added to beginning inventory for July
  • 26. Step 2: Calculate Equivalent Units of Production Conversion Equivalent Units Inventory in process, July 1 500 30% 150 Started and completed in July 600 100% 600 Transferred out to Casting Dept. 1,100 750 Inventory in process, July 31 400 25% 100 Total tons to be assigned cost 1,500 850 Total Percent Equivalent Units Added Units
  • 27. 350 EU 500 tons beginning inventory 70% completed for conversion in June JULY 1 600 EU 600 tons started and completed 100% completed for conversion in July JULY 31 100 EU 400 tons ending inventory 25% completed for conversion in July 850 Equivalent Units Inventory in process, July 1 Step 2: Calculate Equivalent Units of Production 150 EU 300 EU Inventory in process, July 31 (75% to be completed for conversion in August) 30% completed for conversion in July
  • 28. Step 3: Determine the Cost per Equivalent Unit Equivalent Units Direct Materials Conversion Inventory in process, July 1 0 150 Started and completed in July (1,100 – 500) 600 600 Transferred out to Casting Dept. in July 600 750 Inventory in process, July 31 400 100 Total tons to be assigned cost 1,000 850
  • 29. Beginning Inventory $28,150 Work in Process – Melting Materials $50,000 Conversion Costs $9,690 Conversion Equivalent Unit Cost Direct Materials Equivalent Unit Cost $11.40 per EU of con- version = $50,000 direct materials cost 1,000 direct materials equivalent units $9,690 conversion cost 850 conversion equivalent units Step 3: Determine the Cost per Equivalent Unit $50.00 per EU of DM =
  • 30. Inventory in process, July 1 beginning balance $28,150 Equivalent units for completing the July in-process inventory 0 150 Equivalent unit cost x $50.00 x $11.40 Cost of completed July 1 in- process inventory $0 $1,710 1,710 Cost of July 1 in-process inventory transferred to Casting Department $29,860 Step 4: Allocate Costs to Transferred and Partially Completed Units Direct Materials Conversion Total Costs Costs Costs
  • 31. Units started and completed in July 600 600 Equivalent unit cost x $50.00 x $11.40 Cost to complete the units started and completed in July $ 30,000 $ 6,840 $36,840 Direct Materials Conversion Total Costs Costs Costs Step 4: Allocate Costs to Transferred and Partially Completed Units
  • 32. Equivalent units in ending inventory 400 100 Equivalent unit cost x $50.00 x $11.40 Cost of ending inventory $ 20,000 $ 1,140 $21,140 Direct Materials Conversion Total Costs Costs Costs Step 4: Allocate Costs to Transferred and Partially Completed Units
  • 33. Beginning Inventory $28,150 Materials Costs $50,000 Started and Completed $36,840 Beginning Inventory $29,860 Work in Process – Melting Total Costs Charged $87,840 Ending Inventory $21,140 Conversion Costs $9,690 Total Costs Assigned $87,840 M 600 x 100% x $50.00 = $30,000 C 600 x 100% x $11.40 = 6,840 $36,840 M 400 x 100% x $50.00 = $20,000 C 400 x 25% x $11.40 = 1,140 $21,140 Beginning cost $28,150 M 500 x 0% x $50.00 = 0 C 500 x 30% x $11.40 = 1,710 $29,860 Total Costs Assigned $87,840 Costs Step 4: Allocate Costs to Transferred and Partially Completed Units
  • 34. A cost of production report is prepared for each processing department at periodical intervals.
  • 35. Cost of Production Report The cost of production report provides the following production quantity and cost data:  The units for which the department is accountable and the deposition of those units.  The production costs incurred by the department and the allocation of those costs between completed and partially completed units.
  • 36. A cost of production report also is used to control costs.
  • 37. Units Step 1 Step 2 Units charged to production: Inventory in process, July 1 500 Received from materials 1,000 Total units accounted for 1,500 Units to be assigned cost: Inventory in process, July 1 (70% complete) 500 0 150 Started and completed in July 600 600 600 Transferred to Casting Dept. 1,100 600 750 Inventory in process, July 31 (25% complete) 400 400 100 Total units to be assigned cost 1,500 1,000 850 Whole Direct Units Materials Conversion Equivalent Units Cost of Production Report—Melting Department
  • 38. Costs Direct Materials Conversion Total Costs Costs Step 3 Unit costs: Total costs for July in Melting Department $50,000 $9,690 Total equivalent units (from Slide 43) ÷ 1,000 ÷ 850 Cost per equivalent unit $ 50.00 $11.40 Cost of Production Report—Melting Department
  • 39. Costs Direct Conversion Total Materials Costs Costs Step 4 Costs charged to production: Inventory in process, July 1 $28,150 Cost incurred in July 59,690 Total costs accounted for $87,840 Costs allocated to completed and partially completed units Inventory in process, July 1 $28,150 To complete inventory of July 1 $ 0 $1,710 1,710 Started and completed in July 30,000 6,840 36,840 Transferred to Casting Dept. $66,700 Inventory in process, July 31 $20,000 $1,140 21,140 Total costs assigned $87,840 Cost of Production Report—Melting Department