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                  PRESENTATION ON
             OFFSHORE PLATFORM DESIGN



07/30/2003     OFFSHORE
Welcome aboard exciting world of Offshore platforms design. In Next 45
    minutes we will take you to educational trip of offshore platforms with
    breathtaking views and path breaking engineering accomplishments.



07/30/2003              OFFSHORE
OVERVIEW

                        Offshore platforms are used for
                        exploration of Oil and Gas from
                        under Seabed and processing.
                        The First Offshore platform was
                        installed in 1947 off the coast of
                        Louisiana in 6M depth of water.
                        Today there are over 7,000
                        Offshore platforms around the
                        world in water depths up to
                        1,850M



07/30/2003   OFFSHORE
OVERVIEW
                        Platform size depends on facilities to be
                        installed on top side eg. Oil rig, living
                        quarters, Helipad etc.
                        Classification of water depths:
                         – < 350 M- Shallow water
                         – < 1500 M - Deep water
                         – > 1500 M- Ultra deep water
                         – US Mineral Management Service
                           (MMS) classifies water depths greater
                           than 1,300 ft as deepwater, and greater
                           than 5,000 ft as ultra-deepwater.




07/30/2003   OFFSHORE
OVERVIEW
    Offshore platforms can broadly categorized in two types




    Fixed structures that extend to the Seabed.
          Steel Jacket
          Concrete gravity Structure
          Compliant Tower


07/30/2003                OFFSHORE
OVERVIEW




   Structures that float near the water surface- Recent development
        Tension Leg platforms
        Semi Submersible
        Spar
        Ship shaped vessel (FPSO)

07/30/2003             OFFSHORE
TYPE OF PLATFORMS (FIXED)
                                JACKETED PLATFORM
                                 – Space framed structure with tubular
                                   members supported on piled
                                   foundations.
                                 – Used for moderate water depths up to
                                   400 M.
                                 – Jackets provides protective layer around
                                   the pipes.
                                 – Typical offshore structure will have a
                                   deck structure containing a Main Deck,
                                   a Cellar Deck, and a Helideck.
                                 – The deck structure is supported by deck
                                   legs connected to the top of the piles.
                                   The piles extend from above the Mean
                                   Low Water through the seabed and into
                                   the soil.
07/30/2003         OFFSHORE PLATFORM DESIGN
TYPE OF PLATFORMS (FIXED)
                               JACKETED PLATFORM (Cont.)
                                – Underwater, the piles are contained
                                  inside the legs of a “jacket” structure
                                  which serves as bracing for the piles
                                  against lateral loads.
                                – The jacket also serves as a template
                                  for the initial driving of the piles.
                                  (The piles are driven through the
                                  inside of the legs of the jacket
                                  structure).
                                – Natural period (usually 2.5 second)
                                  is kept below wave period (14 to 20
                                  seconds) to avoid amplification of
                                  wave loads.
                                – 95% of offshore platforms around
                                  the world are Jacket supported.
07/30/2003     OFFSHORE PLATFORM DESIGN
TYPE OF PLATFORMS (FIXED)
                         COMPLIANT TOWER
                          – Narrow, flexible framed structures
                            supported by piled foundations.
                          – Has no oil storage capacity. Production is
                            through tensioned rigid risers and export
                            by flexible or catenary steel pipe.
                          – Undergo large lateral deflections (up to 10
                            ft) under wave loading. Used for
                            moderate water depths up to 600 M.
                          – Natural period (usually 30 second) is kept
                            above wave period (14 to 20 seconds) to
                            avoid amplification of wave loads.




07/30/2003    OFFSHORE PLATFORM DESIGN
TYPE OF PLATFORMS (FIXED)
                          CONCRETE GRAVITY
                          STRUCTURES:
                           – Fixed-bottom structures made from concrete
                           – Heavy and remain in place on the seabed
                             without the need for piles
                           – Used for moderate water depths up to 300 M.
                           – Part construction is made in a dry dock
                             adjacent to the sea. The structure is built from
                             bottom up, like onshore structure.
                           – At a certain point , dock is flooded and the
                             partially built structure floats. It is towed to
                             deeper sheltered water where remaining
                             construction is completed.
                           – After towing to field, base is filled with water
                             to sink it on the seabed.
                           – Advantage- Less maintenance
07/30/2003    OFFSHORE PLATFORM DESIGN
TYPE OF PLATFORMS (FLOATER)
                           Tension Leg Platform (TLP)
                            – Tension Leg Platforms (TLPs) are
                              floating facilities that are tied down to
                              the seabed by vertical steel tubes called
                              tethers.
                            – This characteristic makes the structure
                              very rigid in the vertical direction and
                              very flexible in the horizontal plane.
                              The vertical rigidity helps to tie in
                              wells for production, while, the
                              horizontal compliance makes the
                              platform insensitive to the primary
                              effect of waves.
                            – Have large columns and Pontoons and
                              a fairly deep draught.
07/30/2003   OFFSHORE PLATFORM DESIGN
TYPE OF PLATFORMS (FLOATER)
                           Tension Leg Platform (TLP)
                            – TLP has excess buoyancy which keeps
                              tethers in tension. Topside facilities ,
                              no. of risers etc. have to fixed at pre-
                              design stage.
                            –   Used for deep water up to 1200 M
                            –   It has no integral storage.
                            –   It is sensitive to topside load/draught
                                variations as tether tensions are
                                affected.




07/30/2003   OFFSHORE PLATFORM DESIGN
TYPE OF PLATFORMS (FLOATER)
                     SEMISUB PLATFORM
                      – Due to small water plane area , they are
                        weight sensitive. Flood warning systems are
                        required to be in-place.
                      – Topside facilities , no. of risers etc. have to
                        fixed at pre-design stage.
                      – Used for Ultra deep water.
                      – Semi-submersibles are held in place by
                        anchors connected to a catenary mooring
                        system.




07/30/2003   OFFSHORE PLATFORM DESIGN
TYPE OF PLATFORMS (FLOATER)
                         SEMISUB PLATFORM
                          – Column pontoon junctions and bracing
                            attract large loads.
                          – Due to possibility of fatigue cracking of
                            braces , periodic inspection/
                            maintenance is prerequisite




07/30/2003     OFFSHORE PLATFORM DESIGN
TYPE OF PLATFORMS (FLOATER)

                      SPAR:
                       – Concept of a large diameter single vertical
                         cylinder supporting deck.
                       – These are a very new and emerging concept: the
                         first spar platform, Neptune, was installed off
                         the USA coast in 1997.
                                            1997
                       – Spar platforms have taut catenary moorings and
                         deep draught, hence heave natural period is
                         about 30 seconds.
                       – Used for Ultra deep water depth of 2300 M.
                       – The center of buoyancy is considerably above
                         center of gravity , making Spar quite stable.
                       – Due to space restrictions in the core, number of
                         risers has to be predetermined.
07/30/2003      OFFSHORE PLATFORM DESIGN
TYPE OF PLATFORMS (FLOATER)
                            SHIP SHAPED VESSEL (FPSO)
                             – Ship-shape platforms are called Floating
                               Production, Storage and Offloading (FPSO)
                               facilities.
                             – FPSOs have integral oil storage capability
                               inside their hull. This avoids a long and
                               expensive pipeline to shore.
                             – Can explore in remote and deep water and
                               also in marginal wells, where building
                               fixed platform and piping is technically and
                               economically not feasible
                             – FPSOs are held in position over the
                               reservoir at a Single Point Mooring (SPM).
                               The vessel is able to weathervane around
                               the mooring point so that it always faces
                               into the prevailing weather.
07/30/2003    OFFSHORE PLATFORM DESIGN
PLATFORM PARTS
                                  TOPSIDE:
                                   – Facilities are tailored to achieve
                                     weight and space saving
                                   – Incorporates process and utility
                                     equipment
                                           Drilling Rig
                                           Injection Compressors
                                           Gas Compressors
                                           Gas Turbine Generators
                                           Piping
                                           HVAC
                                           Instrumentation
                                   – Accommodation for operating
                                     personnel.
                                   – Crane for equipment handling
                                   – Helipad
07/30/2003      OFFSHORE PLATFORM DESIGN
PLATFORM PARTS
                                MOORINGS & ANCHORS:
                                 – Used to tie platform in place
                                 – Material
                                      Steel chain
                                      Steel wire rope
                                           – Catenary shape due to heavy
                                             weight.
                                           – Length of rope is more
                                       Synthetic fiber rope
                                           – Taut shape due to substantial
                                             less weight than steel ropes.
                                           – Less rope length required
                                           – Corrosion free

07/30/2003      OFFSHORE PLATFORM DESIGN
PLATFORM PARTS
                                 RISER:
                                  – Pipes used for production, drilling,
                                    and export of Oil and Gas from
                                    Seabed.
                                  – Riser system is a key component
                                    for offshore drilling or floating
                                    production projects.
                                  – The cost and technical challenges
                                    of the riser system increase
                                    significantly with water depth.
                                  – Design of riser system depends on
                                    filed layout, vessel interfaces,
                                    fluid properties and environmental
                                    condition.


07/30/2003     OFFSHORE PLATFORM DESIGN
PLATFORM PARTS
                               RISER:
                                – Remains in tension due to self
                                  weight
                                – Profiles are designed to reduce
                                  load on topside. Types of risers
                                        Rigid
                                        Flexible - Allows vessel motion
                                        due to wave loading and
                                        compensates heave motion
                                          – Simple Catenary risers:
                                             Flexible pipe is freely
                                             suspended between surface
                                             vessel and the seabed.
                                          – Other catenary variants
                                             possible


07/30/2003   OFFSHORE PLATFORM DESIGN
PLATFORM
                                INSTALLATION
                               BARGE LOADOUT:
                                – Various methods are deployed based
                                  on availability of resources and size of
                                  structure.
                                        Barge Crane
                                        Flat over - Top side is installed on
                                        jackets. Ballasting of barge
                                        Smaller jackets can be installed
                                        by lifting them off barge using a
                                        floating vessel with cranes.
                                – Large 400’ x 100’ deck barges capable
                                  of carrying up to 12,000 tons are
                                  available


07/30/2003   OFFSHORE PLATFORM DESIGN
CORROSION PROTECTION
                                     The usual form of corrosion protection
                                     of the underwater part of the jacket as
                                     well as the upper part of the piles in
                                     soil is by cathodic protection using
                                     sacrificial anodes.
                                     A sacrificial anode consists of a
                                     zinc/aluminium bar cast about a steel
                                     tube and welded on to the structures.
                                     Typically approximately 5% of the
                                     jacket weight is applied as anodes.
                                     The steelwork in the splash zone is
                                     usually protected by a sacrificial wall
                                     thickness of 12 mm to the members.



07/30/2003         OFFSHORE PLATFORM DESIGN
PLATFORM
                               FOUNDATION
                               FOUNDATION:
                                – The loads generated by environmental
                                  conditions plus by onboard equipment
                                  must be resisted by the piles at the
                                  seabed and below.
                                – The soil investigation is vital to the
                                  design of any offshore structure.
                                  Geotech report is developed by doing
                                  soil borings at the desired location,
                                  and performing in-situ and laboratory
                                  tests.
                                – Pile penetrations depends on platform
                                  size and loads, and soil characteristics,
                                  but normally range from 30 meters to
                                  about 100 meters.

07/30/2003   OFFSHORE PLATFORM DESIGN
NAVAL ARCHITECTURE
                              HYDROSTATICS AND STABILITY:
                               – Stability is resistance to capsizing
                               – Center of Buoyancy is located at center of
                                 mass of the displaced water.
                               – Under no external forces, the center of
                                 gravity and center of buoyancy are in
                                 same vertical plane.
                               – Upward force of water equals to the
                                 weight of floating vessel and this weight
                                 is equal to weight of displaced water
                               – Under wind load vessel heels, and thus
                                 CoB moves to provide righting
                                 (stabilizing) moment.
                               – Vertical line through new center of
                                 buoyancy will intersect CoG at point M
                                 called as Metacenter


07/30/2003       OFFSHORE PLATFORM DESIGN
NAVAL ARCHITECTURE                                           HYDROSTATICS AND
                                                               STABILITY:
                                                                – Intact stability requires righting
                                                                  moment adequate to withstand
                                                                  wind moments.
                                                                – Damage stability requires vessel
                                                                  withstands flooding of
                                                                  designated volume with wind
                                                                  moments.
                                                                – CoG of partially filled vessel
                                                                  changes, due to heeling. This
                                                                  results in reduction in stability.
                                                                  This phenomena is called Free
                                                                  surface correction (FSC).

             HYDRODYNAMIC RESPONSE:
             Rigid body response
                  There are six rigid body motions:
                       •Translational - Surge, sway and heave
                       •Rotational - Roll, pitch and yaw
             Structural response - Involving structural deformations

07/30/2003                        OFFSHORE PLATFORM DESIGN
STRUCTURAL DESIGN
                        Loads:
                        Offshore structure shall be designed for
                        following types of loads:
                                  – Permanent (dead) loads.
                                  – Operating (live) loads.
                                  – Environmental loads
                                         Wind load
                                         Wave load
                                         Earthquake load
                                  – Construction - installation loads.
                                  – Accidental loads.
                        The design of offshore structures is
                        dominated by environmental loads,
                        especially wave load

07/30/2003   OFFSHORE
STRUCTURAL DESIGN

                        Permanent Loads:
                        Weight of the structure in air,
                        including the weight of ballast.
                         – Weights of equipment, and
                           associated structures permanently
                           mounted on the platform.
                         – Hydrostatic forces on the members
                           below the waterline. These forces
                           include buoyancy and hydrostatic
                           pressures.




07/30/2003   OFFSHORE
STRUCTURAL DESIGN
                 Operating (Live) Loads:
                 – Operating loads include the weight of all non-
                   permanent equipment or material, as well as forces
                   generated during operation of equipment.
                        The weight of drilling, production facilities,
                        living quarters, furniture, life support systems,
                        heliport, consumable supplies, liquids, etc.
                        Forces generated during operations, e.g. drilling,
                        vessel mooring, helicopter landing, crane
                        operations.
                        Following Live load values are recommended in
                        BS6235:
                        Crew quarters and passage ways: 3.2 KN/m2
                        Working areas: 8,5 KN/m2



07/30/2003   OFFSHORE
STRUCTURAL DESIGN
                  Wind Loads:
                        Wind load act on portion of platform above
                        the water level as well as on any equipment,
                        housing, derrick, etc.
                        For combination with wave loads, codes
                        recommend the most unfavorable of the
                        following two loadings:
                           – 1 minute sustained wind speeds
                             combined with extreme waves.
                           – 3 second gusts.
                        When, the ratio of height to the least
                        horizontal dimension of structure is greater
                        than 5, then API-RP2A requires the dynamic
                        effects of the wind to be taken into account
                        and the flow induced cyclic wind loads due to
                        vortex shedding must be investigated.



07/30/2003   OFFSHORE
STRUCTURAL DESIGN
 Wave load:
   The wave loading of an offshore structure is usually the most important of all environmental
 loadings.
  The forces on the structure are caused by the motion of the water due to the waves
  Determination of wave forces requires the solution of ,
 a) Sea state using an idealization of the wave surface profile and the wave kinematics by wave
 theory.
 b) Computation of the wave forces on individual members and on the total structure, from the
 fluid motion.
 Design wave concept is used, where a regular wave of given height and period is defined and
 the forces due to this wave are calculated using a high-order wave theory. Usually the
 maximum wave with a return period of 100 years, is chosen. No dynamic behavior of the
 structure is considered. This static analysis is appropriate when the dominant wave periods are
 well above the period of the structure. This is the case of extreme storm waves acting on
 shallow water structures.


07/30/2003                   OFFSHORE
STRUCTURAL DESIGN




 Wave Load: (Contd.)
 •Wave theories
 Wave theories describe the kinematics of waves of water. They serve to calculate the particle
 velocities and accelerations and the dynamic pressure as functions of the surface elevation of
 the waves. The waves are assumed to be long-crested, i.e. they can be described by a two-
 dimensional flow field, and are characterized by the parameters: wave height (H), period (T)
 and water depth (d).


07/30/2003                   OFFSHORE
STRUCTURAL DESIGN
 Wave theories: (Contd.)
 •Wave forces on structural members
   Structures exposed to waves experience forces much higher than wind loadings. The forces
 result from the dynamic pressure and the water particle motions. Two different cases can be
 distinguished:
  Large volume bodies, termed hydrodynamic compact structures, influence the wave field by
 diffraction and reflection. The forces on these bodies have to be determined by calculations
 based on diffraction theory.
   Slender, hydro-dynamically transparent structures have no significant influence on the wave
 field. The forces can be calculated in a straight-forward manner with Morison's equation. The
 steel jackets of offshore structures can usually be regarded as hydro-dynamically transparent
  As a rule, Morison's equation may be applied when D/L < 0.2, where D is the member
 diameter and L is the wave length.
  Morison's equation expresses the wave force as the sum of,
     –   An inertia force proportional to the particle acceleration
     –   A non-linear drag force proportional to the square of the particle velocity.

07/30/2003                     OFFSHORE
STRUCTURAL DESIGN
                        Earthquake load:
                         Offshore structures are designed for
                        two levels of earthquake intensity.
                              Strength level :Earthquake,
                            defined as having a "reasonable
                            likelihood of not being exceeded
                            during the platform's life" (mean
                            recurrence interval ~ 200 - 500
                            years), the structure is designed
                            to respond elastically.
                              Ductility level : Earthquake,
                            defined as close to the
                            "maximum credible earthquake"
                            at the site, the structure is
                            designed for inelastic response
                            and to have adequate reserve
                            strength to avoid collapse.


07/30/2003   OFFSHORE
STRUCTURAL DESIGN
  Ice and Snow Loads:
  Ice is a primary problem for marine structures in the arctic and sub-arctic zones. Ice
  formation and expansion can generate large pressures that give rise to horizontal as well as
  vertical forces. In addition, large blocks of ice driven by current, winds and waves with
  speeds up to 0,5 to 1,0 m/s, may hit the structure and produce impact loads.
  Temperature Load:
  Temperature gradients produce thermal stresses. To cater such stresses, extreme values of
  sea and air temperatures which are likely to occur during the life of the structure shall be
  estimated. In addition to the environmental sources , accidental release of cryogenic
  material can result in temperature increase, which must be taken into account as accidental
  loads. The temperature of the oil and gas produced must also be considered.
  Marine Growth:
  Marine growth is accumulated on submerged members. Its main effect is to increase the
  wave forces on the members by increasing exposed areas and drag coefficient due to higher
  surface roughness. It is accounted for in design through appropriate increases in the
  diameters and masses of the submerged members.


07/30/2003                  OFFSHORE
STRUCTURAL DESIGN
                    Installation Load :
                    These are temporary loads and arise during
                    fabrication and installation of the platform or
                    its components. During fabrication, erection
                    lifts of various structural components
                    generate lifting forces, while in the
                    installation phase forces are generated during
                    platform load out, transportation to the site,
                    launching and upending, as well as during
                    lifts related to installation.
                    All members and connections of a lifted
                    component must be designed for the forces
                    resulting from static equilibrium of the lifted
                    weight and the sling tensions.
                    Load out forces are generated when the jacket
                    is loaded from the fabrication yard onto the
                    barge. Depends on friction co-efficient

07/30/2003   OFFSHORE
STRUCTURAL DESIGN
                    Accidental Load :
                      According to the DNV rules , accidental
                    loads are loads, which may occur as a result
                    of accident or exceptional circumstances.
                     Examples of accidental loads are, collision
                    with vessels, fire or explosion, dropped
                    objects, and unintended flooding of
                    buoyancy tanks.
                      Special measures are normally taken to
                    reduce the risk from accidental loads.




07/30/2003   OFFSHORE
STRUCTURAL DESIGN
  Load Combinations :
    The load combinations depend upon the design method used, i.e. whether limit
  state or allowable stress design is employed.
   The load combinations recommended for use with allowable stress procedures are:
        Normal operations
           Dead loads plus operating environmental loads plus maximum live loads.
           Dead loads plus operating environmental loads plus minimum live loads.
        Extreme operations
           Dead loads plus extreme environmental loads plus maximum live loads.
           Dead loads plus extreme environmental loads plus minimum live loads
   Environmental loads,should be combined in a manner consistent with their joint
  probability of occurrence.
   Earthquake loads, are to be imposed as a separate environmental load, i.e., not to
  be combined with waves, wind, etc.
07/30/2003                OFFSHORE
STRUCTURAL ANALYSIS
                                   ANALYSIS MODEL:
                                   The analytical models used in offshore
                                   engineering are similar to other types of on
                                   shore steel structures
                                   The same model is used throughout the
                                   analysis except supports locations.
                                   Stick models are used extensively for
                                   tubular structures (jackets, bridges, flare
                                   booms) and lattice trusses (modules,
                                   decks).
                                   Each member is normally rigidly fixed at
                                   its ends to other elements in the model.
                                   In addition to its geometrical and material
                                   properties, each member is characterized by
                                   hydrodynamic coefficients, e.g. relating to
                                   drag, inertia, and marine growth, to allow
                                   wave forces to be automatically generated.
07/30/2003        OFFSHORE PLATFORM DESIGN
STRUCTURAL ANALYSIS:
                    – Integrated decks and hulls of floating platforms
                      involving large bulkheads are described by plate
                      elements.
                    – Deck shall be able to resist crane’s maximum
                      overturning moments coupled with corresponding
                      maximum thrust loads for at least 8 positions of the
                      crane boom around a full 360° path.
                    – The structural analysis will be a static linear analysis
                      of the structure above the seabed combined with a
                      static non-linear analysis of the soil with the piles.
                    – Transportation and installation of the structure may
                      require additional analyses
                    – Detailed fatigue analysis should be performed to
                      assess cumulative fatigue damage
                    – The offshore platform designs normally use pipe or
                      wide flange beams for all primary structural
                      members.


07/30/2003   OFFSHORE PLATFORM DESIGN
Acceptance Criteria:
                     The verification of an element consists of comparing
                     its characteristic resistance(s) to a design force or
                     stress. It includes:
                     a strength check, where the characteristic resistance is
                     related to the yield strength of the element,
                     a stability check for elements in compression related
                     to the buckling limit of the element.
                     An element is checked at typical sections (at least both
                     ends and mid span) against resistance and buckling.
                     Tubular joints are checked against punching.These
                     checks may indicate the need for local reinforcement
                     of the chord using larger thickness or internal ring-
                     stiffeners.
                     Elements should also be verified against fatigue,
                     corrosion, temperature or durability wherever relevant.




07/30/2003   OFFSHORE PLATFORM DESIGN
STRUCTURAL DESIGN
      Design Conditions:
      Operation
      Survival
      Transit.

      The design criteria for strength should relate to both intact and
      damaged conditions.

      Damaged conditions to be considered may be like 1 bracing or
      connection made ineffective, primary girder in deck made
      ineffective, heeled condition due to loss of buoyancy etc.

07/30/2003           OFFSHORE
CODES
               Offshore Standards (OS):
               Provides technical requirements and acceptance
               criteria for general application by the offshore
               industry eg.DNV-OS-C101
               Recommended Practices(RP):
               Provides proven technology and sound engineering
               practice as well as guidance for the higher level
               publications eg. API-RP-WSD
               BS 6235: Code of practice for fixed
               offshore structures.
                – British Standards Institution 1982.
                – Mainly for the British offshore sector.



07/30/2003   OFFSHORE
REFERENCES
               W.J. Graff: Introduction to offshore
               structures.
                – Gulf Publishing Company, Houston 1981.
                – Good general introduction to offshore
                  structures.
               B.C. Gerwick: Construction of offshore
               structures.
                – John Wiley & Sons, New York 1986.
                – Up to date presentation of offshore design and
                  construction.
               Patel M H: Dynamics of offshore
               structures
                – Butterworth & Co., London.
07/30/2003   OFFSHORE

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Offshore platform design

  • 1. WELCOME PRESENTATION ON OFFSHORE PLATFORM DESIGN 07/30/2003 OFFSHORE
  • 2. Welcome aboard exciting world of Offshore platforms design. In Next 45 minutes we will take you to educational trip of offshore platforms with breathtaking views and path breaking engineering accomplishments. 07/30/2003 OFFSHORE
  • 3. OVERVIEW Offshore platforms are used for exploration of Oil and Gas from under Seabed and processing. The First Offshore platform was installed in 1947 off the coast of Louisiana in 6M depth of water. Today there are over 7,000 Offshore platforms around the world in water depths up to 1,850M 07/30/2003 OFFSHORE
  • 4. OVERVIEW Platform size depends on facilities to be installed on top side eg. Oil rig, living quarters, Helipad etc. Classification of water depths: – < 350 M- Shallow water – < 1500 M - Deep water – > 1500 M- Ultra deep water – US Mineral Management Service (MMS) classifies water depths greater than 1,300 ft as deepwater, and greater than 5,000 ft as ultra-deepwater. 07/30/2003 OFFSHORE
  • 5. OVERVIEW Offshore platforms can broadly categorized in two types Fixed structures that extend to the Seabed. Steel Jacket Concrete gravity Structure Compliant Tower 07/30/2003 OFFSHORE
  • 6. OVERVIEW Structures that float near the water surface- Recent development Tension Leg platforms Semi Submersible Spar Ship shaped vessel (FPSO) 07/30/2003 OFFSHORE
  • 7. TYPE OF PLATFORMS (FIXED) JACKETED PLATFORM – Space framed structure with tubular members supported on piled foundations. – Used for moderate water depths up to 400 M. – Jackets provides protective layer around the pipes. – Typical offshore structure will have a deck structure containing a Main Deck, a Cellar Deck, and a Helideck. – The deck structure is supported by deck legs connected to the top of the piles. The piles extend from above the Mean Low Water through the seabed and into the soil. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 8. TYPE OF PLATFORMS (FIXED) JACKETED PLATFORM (Cont.) – Underwater, the piles are contained inside the legs of a “jacket” structure which serves as bracing for the piles against lateral loads. – The jacket also serves as a template for the initial driving of the piles. (The piles are driven through the inside of the legs of the jacket structure). – Natural period (usually 2.5 second) is kept below wave period (14 to 20 seconds) to avoid amplification of wave loads. – 95% of offshore platforms around the world are Jacket supported. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 9. TYPE OF PLATFORMS (FIXED) COMPLIANT TOWER – Narrow, flexible framed structures supported by piled foundations. – Has no oil storage capacity. Production is through tensioned rigid risers and export by flexible or catenary steel pipe. – Undergo large lateral deflections (up to 10 ft) under wave loading. Used for moderate water depths up to 600 M. – Natural period (usually 30 second) is kept above wave period (14 to 20 seconds) to avoid amplification of wave loads. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 10. TYPE OF PLATFORMS (FIXED) CONCRETE GRAVITY STRUCTURES: – Fixed-bottom structures made from concrete – Heavy and remain in place on the seabed without the need for piles – Used for moderate water depths up to 300 M. – Part construction is made in a dry dock adjacent to the sea. The structure is built from bottom up, like onshore structure. – At a certain point , dock is flooded and the partially built structure floats. It is towed to deeper sheltered water where remaining construction is completed. – After towing to field, base is filled with water to sink it on the seabed. – Advantage- Less maintenance 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 11. TYPE OF PLATFORMS (FLOATER) Tension Leg Platform (TLP) – Tension Leg Platforms (TLPs) are floating facilities that are tied down to the seabed by vertical steel tubes called tethers. – This characteristic makes the structure very rigid in the vertical direction and very flexible in the horizontal plane. The vertical rigidity helps to tie in wells for production, while, the horizontal compliance makes the platform insensitive to the primary effect of waves. – Have large columns and Pontoons and a fairly deep draught. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 12. TYPE OF PLATFORMS (FLOATER) Tension Leg Platform (TLP) – TLP has excess buoyancy which keeps tethers in tension. Topside facilities , no. of risers etc. have to fixed at pre- design stage. – Used for deep water up to 1200 M – It has no integral storage. – It is sensitive to topside load/draught variations as tether tensions are affected. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 13. TYPE OF PLATFORMS (FLOATER) SEMISUB PLATFORM – Due to small water plane area , they are weight sensitive. Flood warning systems are required to be in-place. – Topside facilities , no. of risers etc. have to fixed at pre-design stage. – Used for Ultra deep water. – Semi-submersibles are held in place by anchors connected to a catenary mooring system. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 14. TYPE OF PLATFORMS (FLOATER) SEMISUB PLATFORM – Column pontoon junctions and bracing attract large loads. – Due to possibility of fatigue cracking of braces , periodic inspection/ maintenance is prerequisite 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 15. TYPE OF PLATFORMS (FLOATER) SPAR: – Concept of a large diameter single vertical cylinder supporting deck. – These are a very new and emerging concept: the first spar platform, Neptune, was installed off the USA coast in 1997. 1997 – Spar platforms have taut catenary moorings and deep draught, hence heave natural period is about 30 seconds. – Used for Ultra deep water depth of 2300 M. – The center of buoyancy is considerably above center of gravity , making Spar quite stable. – Due to space restrictions in the core, number of risers has to be predetermined. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 16. TYPE OF PLATFORMS (FLOATER) SHIP SHAPED VESSEL (FPSO) – Ship-shape platforms are called Floating Production, Storage and Offloading (FPSO) facilities. – FPSOs have integral oil storage capability inside their hull. This avoids a long and expensive pipeline to shore. – Can explore in remote and deep water and also in marginal wells, where building fixed platform and piping is technically and economically not feasible – FPSOs are held in position over the reservoir at a Single Point Mooring (SPM). The vessel is able to weathervane around the mooring point so that it always faces into the prevailing weather. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 17. PLATFORM PARTS TOPSIDE: – Facilities are tailored to achieve weight and space saving – Incorporates process and utility equipment Drilling Rig Injection Compressors Gas Compressors Gas Turbine Generators Piping HVAC Instrumentation – Accommodation for operating personnel. – Crane for equipment handling – Helipad 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 18. PLATFORM PARTS MOORINGS & ANCHORS: – Used to tie platform in place – Material Steel chain Steel wire rope – Catenary shape due to heavy weight. – Length of rope is more Synthetic fiber rope – Taut shape due to substantial less weight than steel ropes. – Less rope length required – Corrosion free 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 19. PLATFORM PARTS RISER: – Pipes used for production, drilling, and export of Oil and Gas from Seabed. – Riser system is a key component for offshore drilling or floating production projects. – The cost and technical challenges of the riser system increase significantly with water depth. – Design of riser system depends on filed layout, vessel interfaces, fluid properties and environmental condition. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 20. PLATFORM PARTS RISER: – Remains in tension due to self weight – Profiles are designed to reduce load on topside. Types of risers Rigid Flexible - Allows vessel motion due to wave loading and compensates heave motion – Simple Catenary risers: Flexible pipe is freely suspended between surface vessel and the seabed. – Other catenary variants possible 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 21. PLATFORM INSTALLATION BARGE LOADOUT: – Various methods are deployed based on availability of resources and size of structure. Barge Crane Flat over - Top side is installed on jackets. Ballasting of barge Smaller jackets can be installed by lifting them off barge using a floating vessel with cranes. – Large 400’ x 100’ deck barges capable of carrying up to 12,000 tons are available 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 22. CORROSION PROTECTION The usual form of corrosion protection of the underwater part of the jacket as well as the upper part of the piles in soil is by cathodic protection using sacrificial anodes. A sacrificial anode consists of a zinc/aluminium bar cast about a steel tube and welded on to the structures. Typically approximately 5% of the jacket weight is applied as anodes. The steelwork in the splash zone is usually protected by a sacrificial wall thickness of 12 mm to the members. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 23. PLATFORM FOUNDATION FOUNDATION: – The loads generated by environmental conditions plus by onboard equipment must be resisted by the piles at the seabed and below. – The soil investigation is vital to the design of any offshore structure. Geotech report is developed by doing soil borings at the desired location, and performing in-situ and laboratory tests. – Pile penetrations depends on platform size and loads, and soil characteristics, but normally range from 30 meters to about 100 meters. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 24. NAVAL ARCHITECTURE HYDROSTATICS AND STABILITY: – Stability is resistance to capsizing – Center of Buoyancy is located at center of mass of the displaced water. – Under no external forces, the center of gravity and center of buoyancy are in same vertical plane. – Upward force of water equals to the weight of floating vessel and this weight is equal to weight of displaced water – Under wind load vessel heels, and thus CoB moves to provide righting (stabilizing) moment. – Vertical line through new center of buoyancy will intersect CoG at point M called as Metacenter 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 25. NAVAL ARCHITECTURE HYDROSTATICS AND STABILITY: – Intact stability requires righting moment adequate to withstand wind moments. – Damage stability requires vessel withstands flooding of designated volume with wind moments. – CoG of partially filled vessel changes, due to heeling. This results in reduction in stability. This phenomena is called Free surface correction (FSC). HYDRODYNAMIC RESPONSE: Rigid body response There are six rigid body motions: •Translational - Surge, sway and heave •Rotational - Roll, pitch and yaw Structural response - Involving structural deformations 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 26. STRUCTURAL DESIGN Loads: Offshore structure shall be designed for following types of loads: – Permanent (dead) loads. – Operating (live) loads. – Environmental loads Wind load Wave load Earthquake load – Construction - installation loads. – Accidental loads. The design of offshore structures is dominated by environmental loads, especially wave load 07/30/2003 OFFSHORE
  • 27. STRUCTURAL DESIGN Permanent Loads: Weight of the structure in air, including the weight of ballast. – Weights of equipment, and associated structures permanently mounted on the platform. – Hydrostatic forces on the members below the waterline. These forces include buoyancy and hydrostatic pressures. 07/30/2003 OFFSHORE
  • 28. STRUCTURAL DESIGN Operating (Live) Loads: – Operating loads include the weight of all non- permanent equipment or material, as well as forces generated during operation of equipment. The weight of drilling, production facilities, living quarters, furniture, life support systems, heliport, consumable supplies, liquids, etc. Forces generated during operations, e.g. drilling, vessel mooring, helicopter landing, crane operations. Following Live load values are recommended in BS6235: Crew quarters and passage ways: 3.2 KN/m2 Working areas: 8,5 KN/m2 07/30/2003 OFFSHORE
  • 29. STRUCTURAL DESIGN Wind Loads: Wind load act on portion of platform above the water level as well as on any equipment, housing, derrick, etc. For combination with wave loads, codes recommend the most unfavorable of the following two loadings: – 1 minute sustained wind speeds combined with extreme waves. – 3 second gusts. When, the ratio of height to the least horizontal dimension of structure is greater than 5, then API-RP2A requires the dynamic effects of the wind to be taken into account and the flow induced cyclic wind loads due to vortex shedding must be investigated. 07/30/2003 OFFSHORE
  • 30. STRUCTURAL DESIGN Wave load: The wave loading of an offshore structure is usually the most important of all environmental loadings. The forces on the structure are caused by the motion of the water due to the waves Determination of wave forces requires the solution of , a) Sea state using an idealization of the wave surface profile and the wave kinematics by wave theory. b) Computation of the wave forces on individual members and on the total structure, from the fluid motion. Design wave concept is used, where a regular wave of given height and period is defined and the forces due to this wave are calculated using a high-order wave theory. Usually the maximum wave with a return period of 100 years, is chosen. No dynamic behavior of the structure is considered. This static analysis is appropriate when the dominant wave periods are well above the period of the structure. This is the case of extreme storm waves acting on shallow water structures. 07/30/2003 OFFSHORE
  • 31. STRUCTURAL DESIGN Wave Load: (Contd.) •Wave theories Wave theories describe the kinematics of waves of water. They serve to calculate the particle velocities and accelerations and the dynamic pressure as functions of the surface elevation of the waves. The waves are assumed to be long-crested, i.e. they can be described by a two- dimensional flow field, and are characterized by the parameters: wave height (H), period (T) and water depth (d). 07/30/2003 OFFSHORE
  • 32. STRUCTURAL DESIGN Wave theories: (Contd.) •Wave forces on structural members Structures exposed to waves experience forces much higher than wind loadings. The forces result from the dynamic pressure and the water particle motions. Two different cases can be distinguished: Large volume bodies, termed hydrodynamic compact structures, influence the wave field by diffraction and reflection. The forces on these bodies have to be determined by calculations based on diffraction theory. Slender, hydro-dynamically transparent structures have no significant influence on the wave field. The forces can be calculated in a straight-forward manner with Morison's equation. The steel jackets of offshore structures can usually be regarded as hydro-dynamically transparent As a rule, Morison's equation may be applied when D/L < 0.2, where D is the member diameter and L is the wave length. Morison's equation expresses the wave force as the sum of, – An inertia force proportional to the particle acceleration – A non-linear drag force proportional to the square of the particle velocity. 07/30/2003 OFFSHORE
  • 33. STRUCTURAL DESIGN Earthquake load: Offshore structures are designed for two levels of earthquake intensity. Strength level :Earthquake, defined as having a "reasonable likelihood of not being exceeded during the platform's life" (mean recurrence interval ~ 200 - 500 years), the structure is designed to respond elastically. Ductility level : Earthquake, defined as close to the "maximum credible earthquake" at the site, the structure is designed for inelastic response and to have adequate reserve strength to avoid collapse. 07/30/2003 OFFSHORE
  • 34. STRUCTURAL DESIGN Ice and Snow Loads: Ice is a primary problem for marine structures in the arctic and sub-arctic zones. Ice formation and expansion can generate large pressures that give rise to horizontal as well as vertical forces. In addition, large blocks of ice driven by current, winds and waves with speeds up to 0,5 to 1,0 m/s, may hit the structure and produce impact loads. Temperature Load: Temperature gradients produce thermal stresses. To cater such stresses, extreme values of sea and air temperatures which are likely to occur during the life of the structure shall be estimated. In addition to the environmental sources , accidental release of cryogenic material can result in temperature increase, which must be taken into account as accidental loads. The temperature of the oil and gas produced must also be considered. Marine Growth: Marine growth is accumulated on submerged members. Its main effect is to increase the wave forces on the members by increasing exposed areas and drag coefficient due to higher surface roughness. It is accounted for in design through appropriate increases in the diameters and masses of the submerged members. 07/30/2003 OFFSHORE
  • 35. STRUCTURAL DESIGN Installation Load : These are temporary loads and arise during fabrication and installation of the platform or its components. During fabrication, erection lifts of various structural components generate lifting forces, while in the installation phase forces are generated during platform load out, transportation to the site, launching and upending, as well as during lifts related to installation. All members and connections of a lifted component must be designed for the forces resulting from static equilibrium of the lifted weight and the sling tensions. Load out forces are generated when the jacket is loaded from the fabrication yard onto the barge. Depends on friction co-efficient 07/30/2003 OFFSHORE
  • 36. STRUCTURAL DESIGN Accidental Load : According to the DNV rules , accidental loads are loads, which may occur as a result of accident or exceptional circumstances. Examples of accidental loads are, collision with vessels, fire or explosion, dropped objects, and unintended flooding of buoyancy tanks. Special measures are normally taken to reduce the risk from accidental loads. 07/30/2003 OFFSHORE
  • 37. STRUCTURAL DESIGN Load Combinations : The load combinations depend upon the design method used, i.e. whether limit state or allowable stress design is employed. The load combinations recommended for use with allowable stress procedures are: Normal operations Dead loads plus operating environmental loads plus maximum live loads. Dead loads plus operating environmental loads plus minimum live loads. Extreme operations Dead loads plus extreme environmental loads plus maximum live loads. Dead loads plus extreme environmental loads plus minimum live loads Environmental loads,should be combined in a manner consistent with their joint probability of occurrence. Earthquake loads, are to be imposed as a separate environmental load, i.e., not to be combined with waves, wind, etc. 07/30/2003 OFFSHORE
  • 38. STRUCTURAL ANALYSIS ANALYSIS MODEL: The analytical models used in offshore engineering are similar to other types of on shore steel structures The same model is used throughout the analysis except supports locations. Stick models are used extensively for tubular structures (jackets, bridges, flare booms) and lattice trusses (modules, decks). Each member is normally rigidly fixed at its ends to other elements in the model. In addition to its geometrical and material properties, each member is characterized by hydrodynamic coefficients, e.g. relating to drag, inertia, and marine growth, to allow wave forces to be automatically generated. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 39. STRUCTURAL ANALYSIS: – Integrated decks and hulls of floating platforms involving large bulkheads are described by plate elements. – Deck shall be able to resist crane’s maximum overturning moments coupled with corresponding maximum thrust loads for at least 8 positions of the crane boom around a full 360° path. – The structural analysis will be a static linear analysis of the structure above the seabed combined with a static non-linear analysis of the soil with the piles. – Transportation and installation of the structure may require additional analyses – Detailed fatigue analysis should be performed to assess cumulative fatigue damage – The offshore platform designs normally use pipe or wide flange beams for all primary structural members. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 40. Acceptance Criteria: The verification of an element consists of comparing its characteristic resistance(s) to a design force or stress. It includes: a strength check, where the characteristic resistance is related to the yield strength of the element, a stability check for elements in compression related to the buckling limit of the element. An element is checked at typical sections (at least both ends and mid span) against resistance and buckling. Tubular joints are checked against punching.These checks may indicate the need for local reinforcement of the chord using larger thickness or internal ring- stiffeners. Elements should also be verified against fatigue, corrosion, temperature or durability wherever relevant. 07/30/2003 OFFSHORE PLATFORM DESIGN
  • 41. STRUCTURAL DESIGN Design Conditions: Operation Survival Transit. The design criteria for strength should relate to both intact and damaged conditions. Damaged conditions to be considered may be like 1 bracing or connection made ineffective, primary girder in deck made ineffective, heeled condition due to loss of buoyancy etc. 07/30/2003 OFFSHORE
  • 42. CODES Offshore Standards (OS): Provides technical requirements and acceptance criteria for general application by the offshore industry eg.DNV-OS-C101 Recommended Practices(RP): Provides proven technology and sound engineering practice as well as guidance for the higher level publications eg. API-RP-WSD BS 6235: Code of practice for fixed offshore structures. – British Standards Institution 1982. – Mainly for the British offshore sector. 07/30/2003 OFFSHORE
  • 43. REFERENCES W.J. Graff: Introduction to offshore structures. – Gulf Publishing Company, Houston 1981. – Good general introduction to offshore structures. B.C. Gerwick: Construction of offshore structures. – John Wiley & Sons, New York 1986. – Up to date presentation of offshore design and construction. Patel M H: Dynamics of offshore structures – Butterworth & Co., London. 07/30/2003 OFFSHORE