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Structural Strength Enhancement of
Rigid Pavement Using Scrap Steel Fibre
Reinforcement




  Presented by:
  SASANE KAUSTUBH S(PF34)
•The inclusion of fiber in concrete, mortar
and cement paste can enhance many of
the engineering properties of the
matrix, such as fracture
toughness, flexural strength and
resistance to fatigue, impact, thermal
shock and spalling.

•The fibres may act as shear
reinforcement and also improve the
capacity of the bars due to increased
crack distribution
   The main objectives of this study are:
   To investigate the use of steel scraps as a Steel
    Fiber Reinforcement in FRC
   To study the mechanical characteristics of the
    SSFRC
   To optimize the fiber proportions
   To check the toughness resistance of the SSFRC
   To check the abrasive resistance of the SSFRC
   To find out the cost effective cross section of the
    pavement.
   *Scrap Steel Fiber Reinforced Concrete (SSFRC)
   Chettinad brand Ordinary Portland Cement (OPC) 43
    Grade confirming to IS: 4031-1988. Locally available river
    sand confirms to Zone II of IS: 383-1970 as fine
    aggregate, Crushed granite aggregate of maximum size
    20 mm confirming to IS: 383 as coarse aggregate and
    Potable water are used. Steel Scraps of length 25 mm to
    30 mm, width 1.5 to 2 mm and thickness 0.3 to 0.4 mm
    which is obtained from the lathe machines as waste or by
    product are used as reinforcing material in the concrete.
    Super plasticizer – Conplast SP432 MS supplied by M/S
    FOSROC India Private Ltd. Is used to improve the
    workability of the concrete. The dosage of super
    plasticizer to be added with the concrete is found out from
    the slump test conducted in the laboratory.
   Pavement Design and Analysis
   Pavement slab is designed as per IRC 58:2002[8]. The flexural strength is
    directly taken from the beam flexural test. The design details are tabulated in
    Table 6. The Axle load spectrum is taken from IRC: 58 -2002 and other data
    used in this design is given below:
   Elastic modulus of concrete = 3 x 10-5 N/mm2
   Tyre pressure = 8 kg/cm²
   Spacing of contraction joints = 4.5m
   Design life = 20 years
   Poisson’ ratio = 0.15
   Rate of traffic increase = 0.075
   Present traffic =1000 cvpd
   Elastic Modulus of Sub grade
   Reaction of the DLC sub-base = 8 kg/cm³
   Coefficient of thermal Expansion of concrete = 10x 10-6 /ºC
   From Table 6, it is clear that the addition of small amount of fiber will also
    reduce the thickness of the pavement slab. For M30 Concrete thickness saved
    in construction with SSFRC is 41%, for M35 concrete thickness saved with
    SSFRC is 38% and for M40 concrete thickness saved in SSFRC is 33%.
From Table 6
   According to Gopalaratnam (1991)[2] for a
    given type of fiber, a higher volume fraction
    provides more energy absorption capacity or
    toughness as long as the fibres can properly
    be mixed and the composite can be cast and
    compacted properly. This result should be
    expected because more fibres provide more
    resistance, especially in the tension zone. For
    the given fibre geometry, longer fibres
    typically provide greater toughness
   Balasubramanian et al. (1996)Shave
    investigated the impact resistance of the
    specimens with 0.5%, 1.0%, 1.5%, and 2.0% for
    each of the three types of steel fibres using
    Schrader’s test Device.
   Ravishankar (2006)investigated the mix design
    aspects of steel fibre reinforced concrete and
    concluded that there is an increase of 42% in
    modulus of rupture due to addition of fibres in
    plain concrete.
 From the experimental studies and subsequent pavement
  analysis carried out as per IRC: 58-2002, it is concluded
  that the compressive strength of SSFRC increased when
  compared to plain cement concrete. Addition of steel
  scraps increases the flexural strength of SFRC to great
  extent.
 The mechanical properties of the concrete are increased
  by increasing the proportion of the steel scrap up to 1.5%.
  From 1.5% to 2.0%, it shows slight decrease in mechanical
  strength. At 2.0% of steel proportion, there is considerable
  reduction in the mechanical strength of SSFRC. It the
  pavement thickness is decreased by 41% and which is
  economical when compared to plain cement concrete
  slab.
   U. Ravisankar, H.V. Venkata Krishna and Sures ‘Mix Design Aspects of SFRC
    PavementDesign’ Indian Highways (May 2006) Vol.34, No.5 and pp 44-50.
   K. Sankar, ‘A Study on the Effect of Fiber Reinforcement in Concrete Pavements,’
    M.TechThesis, Department of Civil Engineering, National Institute of
    Technology, Tiruchirappalli –620-015.
   ‘Method of Test for Determining Pavement and Structures’, Department of
    Transportation,Engineering Service Centre, Sacramento, California 95819– 4612
    (Feb.2000).
   IRC-58:2002, ‘Guidelines for the Design of Rigid Pavements.’ Figure 5: Control
    Concrete specimens failed under Impact Figure 6: SSFRC specimen failed under
    impact
   IRC:SP:46-1997, ‘Steel Fibre Reinforced Concrete for Pavements’.
   V. S. Gopalaratnam, S. P. Shah, G. B. Batson, M.E. Criswell, V. Ramakrishnan and
    M. Wecharatana, ‘Fracture Toughness of Fiber Reinforced Concrete’. ACI Material
    Journal, 88 4 (1991), pp. 339–353.
   K. Balasubramaniam, B. H.Bharat Kumar, S. Gopalakrishnan and V.S.
    Parameswaran, ‘Impact Resistance of Steel Fibre Reinforced Concrete,’ The
    Indian Concrete Journal (May, 1996), pp. 257-262.
   N. P. Banthia, S. Mindess and A. Bentur, ‘Impact Behavior of Concrete Beams,’
    RILEM, Mater.Struct.20(1987) pp. 293- 302

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Structural strength enhancement of rigid pavement using scrap

  • 1. Structural Strength Enhancement of Rigid Pavement Using Scrap Steel Fibre Reinforcement Presented by: SASANE KAUSTUBH S(PF34)
  • 2. •The inclusion of fiber in concrete, mortar and cement paste can enhance many of the engineering properties of the matrix, such as fracture toughness, flexural strength and resistance to fatigue, impact, thermal shock and spalling. •The fibres may act as shear reinforcement and also improve the capacity of the bars due to increased crack distribution
  • 3. The main objectives of this study are:  To investigate the use of steel scraps as a Steel Fiber Reinforcement in FRC  To study the mechanical characteristics of the SSFRC  To optimize the fiber proportions  To check the toughness resistance of the SSFRC  To check the abrasive resistance of the SSFRC  To find out the cost effective cross section of the pavement.  *Scrap Steel Fiber Reinforced Concrete (SSFRC)
  • 4. Chettinad brand Ordinary Portland Cement (OPC) 43 Grade confirming to IS: 4031-1988. Locally available river sand confirms to Zone II of IS: 383-1970 as fine aggregate, Crushed granite aggregate of maximum size 20 mm confirming to IS: 383 as coarse aggregate and Potable water are used. Steel Scraps of length 25 mm to 30 mm, width 1.5 to 2 mm and thickness 0.3 to 0.4 mm which is obtained from the lathe machines as waste or by product are used as reinforcing material in the concrete. Super plasticizer – Conplast SP432 MS supplied by M/S FOSROC India Private Ltd. Is used to improve the workability of the concrete. The dosage of super plasticizer to be added with the concrete is found out from the slump test conducted in the laboratory.
  • 5. Pavement Design and Analysis  Pavement slab is designed as per IRC 58:2002[8]. The flexural strength is directly taken from the beam flexural test. The design details are tabulated in Table 6. The Axle load spectrum is taken from IRC: 58 -2002 and other data used in this design is given below:  Elastic modulus of concrete = 3 x 10-5 N/mm2  Tyre pressure = 8 kg/cm²  Spacing of contraction joints = 4.5m  Design life = 20 years  Poisson’ ratio = 0.15  Rate of traffic increase = 0.075  Present traffic =1000 cvpd  Elastic Modulus of Sub grade  Reaction of the DLC sub-base = 8 kg/cm³  Coefficient of thermal Expansion of concrete = 10x 10-6 /ºC  From Table 6, it is clear that the addition of small amount of fiber will also reduce the thickness of the pavement slab. For M30 Concrete thickness saved in construction with SSFRC is 41%, for M35 concrete thickness saved with SSFRC is 38% and for M40 concrete thickness saved in SSFRC is 33%.
  • 7. According to Gopalaratnam (1991)[2] for a given type of fiber, a higher volume fraction provides more energy absorption capacity or toughness as long as the fibres can properly be mixed and the composite can be cast and compacted properly. This result should be expected because more fibres provide more resistance, especially in the tension zone. For the given fibre geometry, longer fibres typically provide greater toughness
  • 8. Balasubramanian et al. (1996)Shave investigated the impact resistance of the specimens with 0.5%, 1.0%, 1.5%, and 2.0% for each of the three types of steel fibres using Schrader’s test Device.  Ravishankar (2006)investigated the mix design aspects of steel fibre reinforced concrete and concluded that there is an increase of 42% in modulus of rupture due to addition of fibres in plain concrete.
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  • 12.  From the experimental studies and subsequent pavement analysis carried out as per IRC: 58-2002, it is concluded that the compressive strength of SSFRC increased when compared to plain cement concrete. Addition of steel scraps increases the flexural strength of SFRC to great extent.  The mechanical properties of the concrete are increased by increasing the proportion of the steel scrap up to 1.5%. From 1.5% to 2.0%, it shows slight decrease in mechanical strength. At 2.0% of steel proportion, there is considerable reduction in the mechanical strength of SSFRC. It the pavement thickness is decreased by 41% and which is economical when compared to plain cement concrete slab.
  • 13. U. Ravisankar, H.V. Venkata Krishna and Sures ‘Mix Design Aspects of SFRC PavementDesign’ Indian Highways (May 2006) Vol.34, No.5 and pp 44-50.  K. Sankar, ‘A Study on the Effect of Fiber Reinforcement in Concrete Pavements,’ M.TechThesis, Department of Civil Engineering, National Institute of Technology, Tiruchirappalli –620-015.  ‘Method of Test for Determining Pavement and Structures’, Department of Transportation,Engineering Service Centre, Sacramento, California 95819– 4612 (Feb.2000).  IRC-58:2002, ‘Guidelines for the Design of Rigid Pavements.’ Figure 5: Control Concrete specimens failed under Impact Figure 6: SSFRC specimen failed under impact  IRC:SP:46-1997, ‘Steel Fibre Reinforced Concrete for Pavements’.  V. S. Gopalaratnam, S. P. Shah, G. B. Batson, M.E. Criswell, V. Ramakrishnan and M. Wecharatana, ‘Fracture Toughness of Fiber Reinforced Concrete’. ACI Material Journal, 88 4 (1991), pp. 339–353.  K. Balasubramaniam, B. H.Bharat Kumar, S. Gopalakrishnan and V.S. Parameswaran, ‘Impact Resistance of Steel Fibre Reinforced Concrete,’ The Indian Concrete Journal (May, 1996), pp. 257-262.  N. P. Banthia, S. Mindess and A. Bentur, ‘Impact Behavior of Concrete Beams,’ RILEM, Mater.Struct.20(1987) pp. 293- 302