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Dasco Engineering


24747 Crenshaw Blvd.
 Torrance, Ca. 90505
    310-326-2277
Background

• 45 years supplying machined parts to the aerospace
  industry.

• Recognized as a leader in machining complex hardware.

• Strong engineering team utilizing state-of-art software and
  hardware.

• 2010 Boeing Silver Supplier award
Core Business Strategy
• Support aerospace manufacturers with highest quality and
  delivery performance.

• Industry leader for machining titanium, aluminum and
  composite structures

• Increase value added product deliveries.

• Achieve and maintain Gold Quality and Delivery rating

• Offer partner/risk sharing relationships.

• Dedicated to Continuous Improvement.
Facilities
Torrance Facility
66,000 sq. ft.

Main facility: machining, sub
   assembled structures and final
   source inspection.

Long Beach Facilities
Building #1: 40,000 sq. ft.
Multi-spindle rough and finish
machining of hard metals

Building #2: 36,000 sq. ft.
Material Storage, Heat Treating, Assembly


Total 142,000 sq. ft.
Facilities




 Torrance Facility – 66,000   Long Beach Facilites – 76,000
 square feet                  square feet
Manufacturing Equipment




       Torrance Main Facility
Recent Machine Acquisition




    SNK CMV-150 5-Axis with 59” x 59” pallets
Vertical Machining
Horizontal Machining




•   Makino MC1210, 50-taper, pallet changer, 99 tools, 36” sq. pallets, 49”
    x 39.5” x 31.5” work envelope, 6,600 lb. pallet load.
•   Nigata 4-Axis HN100B, 50-taper, pallet changer, 60 tools, 49” sq.
    pallets, 78” x 55” x 40” work envelope, 6,600 pallet load.
Multi-Spindle Machining
(17) Multi-Spindle Gantries
and CNC Profilers
Multi-Spindle Machining
(5) Cincinnati 5-axis, 3-spindle
Gantries with 75-HP high torque
spindles
Dasco Long Beach




Three (3) Wilson 3-Spindle, 3-Axis Machines, one (1) Wilson 6-
Spindle, and an additional 6-Spindle Wilson acquired Nov.
2010 to be installed 1st quarter 2011.
Dasco Long Beach




Two identical Cincinnati 3-Spindle Gantries undergoing full
upgrade and rebuild in Long Beach.
Hinge Manufacturing

Hinge machining and drilling up
to (20) feet in length
Assembly Shop




Full capabilities for riveting, liquid shimming, metal bonding, hardware installation,
bushing and bearing installation, and maintaining critical tolerances on flight critical
components.
Manufactured Products



    Titanium wing spars (F-22)




                                      Titanium Frames (F-22)

Titanium wing attach fitting (F-22)
Manufactured Products cont.




Sample of products manufactured include: Engine Mounts, stringers,
cords and machined frames
Assembled Products
                                    Assembled
                                    aircraft hinges (F-15
                                    Flap and Aileron)




Sheet metal assemblies (F-5 Leading Edge           Main landing gear structure (787)
Extension and Space Station Debris Shield)
Assembled Products
        Reverse engineered cabin door gearbox




                Engine Access Panel (F-22)

               ACFC Inlet Duct – carbon
               fiber/aluminum assembly (F-22)
Assembled Products

        Upper Cabin Door Assembly for Eclipse 500
Aircraft Hinges
6-Axis CNC Tool Grinding

•State-of-the-art CNC equipment.
•Design and Manufacture of high-
precision carbide cutting tools.
•Advanced tool design software.
•Development and test of advanced
geometry tools.
•Highly accurate/repeatable tool
regrinding.
CNC Programming




•   CATIA V5
•   NCL 502, Version 9.6 CAD/CAM System
•   Vericut 6.1 Tool Path Verification
•   Postworks, 6-Axis Post-Processor
Quality System

• ISO9001/2000 - AS9100B – third party certified.
• (2) Mitutoyo “Bright 1230” 5-Axis CMM,
  118” x 48” x 40” work envelope
• Mitutoyo “Bright 916” 5-Axis CMM,
  80” x 36” x 36” work envelope.
Management Systems

• “JobBOSS” manufacturing management software system in use
  since 1998 – provides real-time data capture via barcode.

   °   Quote Processing
   °   Order Processing
   °   Material Control
   °   Shop Floor Control
   °   Labor Reporting
   °   Cost Analysis
   °   Shipping             “With over 4,300 installations worldwide, JobBOSS
                            is the established leader in shop management for
   °   Accounting           the machine shops.”
Production Control System
“JobBOSS” data exported to Excel reports for operations management
                                                                                                                                                                                                            Active Job Report




                                                                                                                                                                                                                                                                                                               PROD. REL
                                                                                                                                                                                                                                                                                           PLANNING
                                                                                                                                                                                                                                                      NC PROG.
        MASTER MONTHLY SHIP PLAN




                                                                                                                                                                                                                                                                         TOOLING




                                                                                                                                                                                                                                                                                                                             STATUS
                                                                                                                                                                                                                                                                                                                                      Status: 1=On Time, 2=Schedule Concern, 3= Late                                                                                                                                                                 LATE                                      MAR                                                   APR                               MA
        JOB NO.       CUSTOMER                                                      P/N                                                                     DESCRIPTION                                                             PM                                                                                                                                             COMMENTS                                                                                                                                                        QTY DATE QTY DATE QTY DATE QTY
        S2467     BAC MIL-WA                      5-96763-19                                                                         HINGE ASSY                                                                                     JFK                                                                                               SEAN - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED
        S2468     BAC MIL-WA                      5-96763-20                                                                         HINGE ASSY                                                                                     JFK                                                                                               SEAN TO MACHINE - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED
        S2469     BAC MIL-WA                      5-96763-23                                                                         HINGE ASSY                                                                                     JFK                                                                                               SEAN TO MACHINE - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED
        1673      BAC MIL-WA                      5HF75308-105                                                                       SUPPORT FITTING                                                                                JFK               X                  X                  X                                1 TMG                                                                                                                                                                                                                                                             2                3/18                                                                       2
        1883      BAC MIL-WA                      5HF75712-105                                                                       AFT FRAME                                                                                      JK                                                                                                STAGED FOR CNC 6/5/02
        1883-NRE BAC MIL-WA                       5HF75712-105 S/UP                                                                                                                                                                 JK
        1884      BAC MIL-WA                      5HF75712-107                                                                       AFT FRAME                                                                                      JK                                                                                                NEED PROGRAM                                                                                                                                                                                                                                             2                3/22                                                                       2
        1884-NRE BAC MIL-WA                       5HF75712-107 NRE                                                                                                                                                                  JK
        1727      BAC MIL-WA                      5HW82316-101                                                                       SUPPORT                                                                                        JK                X                  X                  X                                1 CNC - FADALMATL ON ORDER - DEL'Y 04/01/03
        1725      BAC MIL-WA                      5HW82316-101                                                                       STRUT SUPPORT                                                                                  JK                X                  X                  X                                1 CNC - FADAL(2) PCS STOCK
        1726      BAC MIL-WA                      5HW82316-102                                                                       SUPPORT                                                                                        JK                X                  X                  X                                 1 CNC - FADAL(2) PCS. STOCK                                                                                                                                                                                                                                                                                            5                4/7
        1728      BAC MIL-WA                      5HW82316-102                                                                       SUPPORT                                                                                        JK                X                  X                  X                                 1 CNC - FADALMATL ON ORDER - DEL'Y 04/01/03
        1873      BAC MIL-WA                      5HW82492-103                                                                       SPLICE                                                                                         JK
        1682      BAC MIL-WA                      5HW82492-103                                                                       SPLICE                                                                                         JFK               X                  X                  X                                 1 MATERIAL ON ORDER                                                                                                                                                                                                                                                                                                    2               4/15
        1379      BAC MIL-WA                      5HW82492-103                                                                           SPLICE                                                                                     JFK                X                 X                   X                  X             1 STOCK THRU JULY - AUG/SEP NEED MACHINING
        1874      BAC MIL-WA                      5HW82492-104                                                                       SPLICE                                                                                         JK
        1683      BAC MIL-WA                      5HW82492-104                                                                       SPLICE                                                                                         JFK               X                  X                  X                                 1 MATERIAL ON ORDER                                                                                                                                                                                                                                                                                                    2               4/15
        1380      BAC MIL-WA                      5HW82492-104                                                                           SPLICE                                                                                     JFK                X                 X                   X                  X             1 STOCK THRU JULY - AUG/SEP NEED MACHINING
        1875      BAC MIL-WA                      5HW82492-105                                                                       SPLICE                                                                                         JK
        1684      BAC MIL-WA                      5HW82492-105                                                                       SPLICE                                                                                         JFK               X                  X                  X                                 1 MATERIAL ON ORDER                                                                                                                                                                                                                                                                                                    2               4/15
        1381      BAC MIL-WA                      5HW82492-105                                                                       SPLICE                                                                                         JFK               X                  X                  X                   X            1 STOCK THRU SEPT.
        1382      BAC MIL-WA                      5HW82492-106                                                                       SPLICE                                                                                         JFK               X                  X                  X                   X            1 STOCK THRU SEPT.
        1876      BAC MIL-WA                      5HW82492-106                                                                       SPLICE                                                                                         JK




                                                                                                                                                                                                            Machine Loading
                                 9130 1704 5/24

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                                                                   9130 1706 6/14
                                                                                    9430 1711 5/31

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                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         9430 1842
        KURAKI             05                                                                                                                                                                                                                                                                                                                           180'S


        SNK 3-SPIND. #1 11                                                    9230/9330                                            9130/9430                                                                                                                                                                   9130/9430                   9230/9330          9130/9430      9230/9330


                                                                                                     9/4                                                                                                                                                                                                                                                7/9                     7/9                                              9/4                                                          9/4
                                                                                                                                                                                                                                                                                9955843-5/-6
        CIN. 5-AXIS        04                                                       2305-101 / 1330                                                                                                                                                                              S2458-1/-2                                                     2305-101 / 1330            2305-102 / 1331                      2305-102 / 1331                                                   2305-102 / 1331
                                                                                                                                                                                                                                                                                                                                                                                                                      7/13                                           7/13                                      9/9                                       8/25                                  9/24                                                  10/22                             10/
                                                                                                                                                                                                                                                      0055-2013                                                                                                                                               2685-104 /                                       2685-104 /                      2685-104 /                                          2685-103 /                             2685-103 /                                 2685-103 /                                    2685-
        SNK 5-AXIS #1                                                                                                                                                                                                                                   / 1465                                                                                                                                                  1697A                                            1697B                           1697C                                               1696C                                  1696D                                      1696E                                         169
                                                  6/16                                                                6/16                                            6/2                                  7/27                                                  7/27                                                      6/28               6/30               6/30           6/30                          7/13                                       7/30                                 7/30                                                 7/30                             9/28                                           8/25                                            9/14

                                                                                                      2675-102 /                                            2682-103 /                                2682-103 /                                       2682-103 /                                              2675-101 /                  2685-103 /         2685-103 /     2679-104 /      2679-103 /                                           2675-102 /                             2675-102 /                               2677-102 /                                 2677-102 /                                      2679-104 /                                2677-101
        SNK 5-AXIS #2                                                                                   1319J                                                 1694A                                     1694B                                            1694C                                                   1688B                       1696A              1696B          1323J           1692C                                                1689A                                  1689B                                    1691C                                      1321J                                           1693C                                     1690C


                                                                   2685-103 /                                                        2685-104 /                                               2677-101 /                                                  2677-102 /                                                                                 2685-103 /            2685-104 /              2679-103 /                                                       2677-102 /                                  2677-101 /                                           2685-103 /                                                   2685-104 /                                        268
        SNK 3-SPIND. #2                                             1696B, C                                                         1697A, B, C                                               1690C,D                                                      1691C                                                                                    1696D,E,F             1697D,E,F               1692D,E,F                                                        1691D,E,F                                   1690E,F,G                                             1696G,H,I                                                    1697G,H,I                                        169
Dasco presentation  june 2011

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Dasco presentation june 2011

  • 1. Dasco Engineering 24747 Crenshaw Blvd. Torrance, Ca. 90505 310-326-2277
  • 2. Background • 45 years supplying machined parts to the aerospace industry. • Recognized as a leader in machining complex hardware. • Strong engineering team utilizing state-of-art software and hardware. • 2010 Boeing Silver Supplier award
  • 3. Core Business Strategy • Support aerospace manufacturers with highest quality and delivery performance. • Industry leader for machining titanium, aluminum and composite structures • Increase value added product deliveries. • Achieve and maintain Gold Quality and Delivery rating • Offer partner/risk sharing relationships. • Dedicated to Continuous Improvement.
  • 4. Facilities Torrance Facility 66,000 sq. ft. Main facility: machining, sub assembled structures and final source inspection. Long Beach Facilities Building #1: 40,000 sq. ft. Multi-spindle rough and finish machining of hard metals Building #2: 36,000 sq. ft. Material Storage, Heat Treating, Assembly Total 142,000 sq. ft.
  • 5. Facilities Torrance Facility – 66,000 Long Beach Facilites – 76,000 square feet square feet
  • 6. Manufacturing Equipment Torrance Main Facility
  • 7.
  • 8. Recent Machine Acquisition SNK CMV-150 5-Axis with 59” x 59” pallets
  • 10. Horizontal Machining • Makino MC1210, 50-taper, pallet changer, 99 tools, 36” sq. pallets, 49” x 39.5” x 31.5” work envelope, 6,600 lb. pallet load. • Nigata 4-Axis HN100B, 50-taper, pallet changer, 60 tools, 49” sq. pallets, 78” x 55” x 40” work envelope, 6,600 pallet load.
  • 11. Multi-Spindle Machining (17) Multi-Spindle Gantries and CNC Profilers
  • 12. Multi-Spindle Machining (5) Cincinnati 5-axis, 3-spindle Gantries with 75-HP high torque spindles
  • 13. Dasco Long Beach Three (3) Wilson 3-Spindle, 3-Axis Machines, one (1) Wilson 6- Spindle, and an additional 6-Spindle Wilson acquired Nov. 2010 to be installed 1st quarter 2011.
  • 14. Dasco Long Beach Two identical Cincinnati 3-Spindle Gantries undergoing full upgrade and rebuild in Long Beach.
  • 15. Hinge Manufacturing Hinge machining and drilling up to (20) feet in length
  • 16. Assembly Shop Full capabilities for riveting, liquid shimming, metal bonding, hardware installation, bushing and bearing installation, and maintaining critical tolerances on flight critical components.
  • 17. Manufactured Products Titanium wing spars (F-22) Titanium Frames (F-22) Titanium wing attach fitting (F-22)
  • 18. Manufactured Products cont. Sample of products manufactured include: Engine Mounts, stringers, cords and machined frames
  • 19. Assembled Products Assembled aircraft hinges (F-15 Flap and Aileron) Sheet metal assemblies (F-5 Leading Edge Main landing gear structure (787) Extension and Space Station Debris Shield)
  • 20. Assembled Products Reverse engineered cabin door gearbox Engine Access Panel (F-22) ACFC Inlet Duct – carbon fiber/aluminum assembly (F-22)
  • 21. Assembled Products Upper Cabin Door Assembly for Eclipse 500
  • 23. 6-Axis CNC Tool Grinding •State-of-the-art CNC equipment. •Design and Manufacture of high- precision carbide cutting tools. •Advanced tool design software. •Development and test of advanced geometry tools. •Highly accurate/repeatable tool regrinding.
  • 24. CNC Programming • CATIA V5 • NCL 502, Version 9.6 CAD/CAM System • Vericut 6.1 Tool Path Verification • Postworks, 6-Axis Post-Processor
  • 25. Quality System • ISO9001/2000 - AS9100B – third party certified. • (2) Mitutoyo “Bright 1230” 5-Axis CMM, 118” x 48” x 40” work envelope • Mitutoyo “Bright 916” 5-Axis CMM, 80” x 36” x 36” work envelope.
  • 26. Management Systems • “JobBOSS” manufacturing management software system in use since 1998 – provides real-time data capture via barcode. ° Quote Processing ° Order Processing ° Material Control ° Shop Floor Control ° Labor Reporting ° Cost Analysis ° Shipping “With over 4,300 installations worldwide, JobBOSS is the established leader in shop management for ° Accounting the machine shops.”
  • 27. Production Control System “JobBOSS” data exported to Excel reports for operations management Active Job Report PROD. REL PLANNING NC PROG. MASTER MONTHLY SHIP PLAN TOOLING STATUS Status: 1=On Time, 2=Schedule Concern, 3= Late LATE MAR APR MA JOB NO. CUSTOMER P/N DESCRIPTION PM COMMENTS QTY DATE QTY DATE QTY DATE QTY S2467 BAC MIL-WA 5-96763-19 HINGE ASSY JFK SEAN - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED S2468 BAC MIL-WA 5-96763-20 HINGE ASSY JFK SEAN TO MACHINE - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED S2469 BAC MIL-WA 5-96763-23 HINGE ASSY JFK SEAN TO MACHINE - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED 1673 BAC MIL-WA 5HF75308-105 SUPPORT FITTING JFK X X X 1 TMG 2 3/18 2 1883 BAC MIL-WA 5HF75712-105 AFT FRAME JK STAGED FOR CNC 6/5/02 1883-NRE BAC MIL-WA 5HF75712-105 S/UP JK 1884 BAC MIL-WA 5HF75712-107 AFT FRAME JK NEED PROGRAM 2 3/22 2 1884-NRE BAC MIL-WA 5HF75712-107 NRE JK 1727 BAC MIL-WA 5HW82316-101 SUPPORT JK X X X 1 CNC - FADALMATL ON ORDER - DEL'Y 04/01/03 1725 BAC MIL-WA 5HW82316-101 STRUT SUPPORT JK X X X 1 CNC - FADAL(2) PCS STOCK 1726 BAC MIL-WA 5HW82316-102 SUPPORT JK X X X 1 CNC - FADAL(2) PCS. STOCK 5 4/7 1728 BAC MIL-WA 5HW82316-102 SUPPORT JK X X X 1 CNC - FADALMATL ON ORDER - DEL'Y 04/01/03 1873 BAC MIL-WA 5HW82492-103 SPLICE JK 1682 BAC MIL-WA 5HW82492-103 SPLICE JFK X X X 1 MATERIAL ON ORDER 2 4/15 1379 BAC MIL-WA 5HW82492-103 SPLICE JFK X X X X 1 STOCK THRU JULY - AUG/SEP NEED MACHINING 1874 BAC MIL-WA 5HW82492-104 SPLICE JK 1683 BAC MIL-WA 5HW82492-104 SPLICE JFK X X X 1 MATERIAL ON ORDER 2 4/15 1380 BAC MIL-WA 5HW82492-104 SPLICE JFK X X X X 1 STOCK THRU JULY - AUG/SEP NEED MACHINING 1875 BAC MIL-WA 5HW82492-105 SPLICE JK 1684 BAC MIL-WA 5HW82492-105 SPLICE JFK X X X 1 MATERIAL ON ORDER 2 4/15 1381 BAC MIL-WA 5HW82492-105 SPLICE JFK X X X X 1 STOCK THRU SEPT. 1382 BAC MIL-WA 5HW82492-106 SPLICE JFK X X X X 1 STOCK THRU SEPT. 1876 BAC MIL-WA 5HW82492-106 SPLICE JK Machine Loading 9130 1704 5/24 9130 1705 5/24 9130 1706 6/14 9430 1711 5/31 9430 1712 5/31 9430 1749 6/12 9430 1750 6/12 9430 1751 7/22 9330 1761 6/14 9330 1762 6/18 9230 1758 6/18 9330 1765 7/12 9330 1766 7/12 9130 1744 7/16 9130 1745 7/16 9430 1752 7/22 9430 1753 8/12 9430 1754 8/12 9130 1748 8/26 9330 1854 8/26 9330 1855 9/25 9330 1856 10/2 9430 1844 10/2 6/3 6/3 6/5 7/2 7/2 7/9 7/9 8/8 8/6 8/6 9/4 9/4 9230 1756 9230 1759 9130 1747 9430 1843 9230 1755 9230 1757 9330 1763 9330 1764 9130 1743 9230 1760 9130 1746 9430 1842 KURAKI 05 180'S SNK 3-SPIND. #1 11 9230/9330 9130/9430 9130/9430 9230/9330 9130/9430 9230/9330 9/4 7/9 7/9 9/4 9/4 9955843-5/-6 CIN. 5-AXIS 04 2305-101 / 1330 S2458-1/-2 2305-101 / 1330 2305-102 / 1331 2305-102 / 1331 2305-102 / 1331 7/13 7/13 9/9 8/25 9/24 10/22 10/ 0055-2013 2685-104 / 2685-104 / 2685-104 / 2685-103 / 2685-103 / 2685-103 / 2685- SNK 5-AXIS #1 / 1465 1697A 1697B 1697C 1696C 1696D 1696E 169 6/16 6/16 6/2 7/27 7/27 6/28 6/30 6/30 6/30 7/13 7/30 7/30 7/30 9/28 8/25 9/14 2675-102 / 2682-103 / 2682-103 / 2682-103 / 2675-101 / 2685-103 / 2685-103 / 2679-104 / 2679-103 / 2675-102 / 2675-102 / 2677-102 / 2677-102 / 2679-104 / 2677-101 SNK 5-AXIS #2 1319J 1694A 1694B 1694C 1688B 1696A 1696B 1323J 1692C 1689A 1689B 1691C 1321J 1693C 1690C 2685-103 / 2685-104 / 2677-101 / 2677-102 / 2685-103 / 2685-104 / 2679-103 / 2677-102 / 2677-101 / 2685-103 / 2685-104 / 268 SNK 3-SPIND. #2 1696B, C 1697A, B, C 1690C,D 1691C 1696D,E,F 1697D,E,F 1692D,E,F 1691D,E,F 1690E,F,G 1696G,H,I 1697G,H,I 169