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Note: Within nine months of the publication of the mention of the grant of the European patent in the European Patent
Bulletin, any person may give notice to the European Patent Office of opposition to that patent, in accordance with the
Implementing Regulations. Notice of opposition shall not be deemed to have been filed until the opposition fee has been
paid. (Art. 99(1) European Patent Convention).
Printed by Jouve, 75001 PARIS (FR)
(19)EP2185888B1
TEPZZ _85888B_T
(11) EP 2 185 888 B1
(12) EUROPEAN PATENT SPECIFICATION
(45) Date of publication and mention
of the grant of the patent:
03.04.2013 Bulletin 2013/14
(21) Application number: 08797397.0
(22) Date of filing: 07.08.2008
(51) Int Cl.:
F41A 3/66 (2006.01)
F41A 19/42 (2006.01)
F41C 3/14 (2006.01)
F41C 23/10 (2006.01)
F41A 21/48 (2006.01)
F41C 23/16 (2006.01)
(86) International application number:
PCT/US2008/072506
(87) International publication number:
WO 2009/023531 (19.02.2009 Gazette 2009/08)
(54) LIGHT-WEIGHT FIRING CONTROL HOUSING FOR REVOLVER
LEICHTES SCHIESSSTEUERGEHÄUSE FÜR EINEN REVOLVER
LOGEMENT DE CONTRÔLE DE MISE À FEU LÉGER POUR RÉVOLVER
(84) Designated Contracting States:
AT BE BG CH CY CZ DE DK EE ES FI FR GB GR
HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT
RO SE SI SK TR
(30) Priority: 14.08.2007 US 955723 P
01.08.2008 US 184706
(43) Date of publication of application:
19.05.2010 Bulletin 2010/20
(73) Proprietor: STURM, RUGER & COMPANY, INC.
Southport, CT 06890 (US)
(72) Inventor: ZAJK, Joseph, J.
Newport, NH 03773 (US)
(74) Representative: Moreland, David et al
Marks & Clerk LLP
Aurora
120 Bothwell Street
Glasgow
G2 7JS (GB)
(56) References cited:
US-A- 422 930 US-A- 465 179
US-A- 678 274 US-A- 3 810 326
US-A- 3 810 326 US-A- 3 918 189
US-A- 5 293 708 US-A- 5 483 766
US-A- 5 622 160 US-A- 5 622 160
• ’Modern Firearms-Handguns-MP412 "REX"’,
[Online] XP008131636 Retrieved from the
Internet: <URL:http://web.archive.org/web/
20040813192 555/http://world.guns.ru/
handguns/hg49-e.ht m>
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Description
BACKGROUND OF THE INVENTION
[0001] The present invention generally relates to fire-
arms, and more particularly to a revolver with a separate
firing control housing and cylinder frame.
[0002] Revolvers typically include a cylinder frame
which rotatably supports a revolving cylinder with a plu-
rality of chambers for holding cartridges and a grip frame
that provides a structure for mounting and supporting a
hand grip attached thereto at the rear of the revolver. The
barrel of the revolver is also mounted to the front of or
forms part of the cylinder frame.
[0003] In some designs such as heavy duty revolvers
capable of firing magnum-type loads, a strong one-piece
integral frame construction is often preferred which com-
bines both the cylinder and grip frames into one integral
unit for added durability needed to sustain the shock
loads and recoil resulting from firing such high-caliber
revolvers. United States Patent 6,574,898 shows a typ-
ical one-piece revolver frame. Other known designs such
as the revolver shown in U.S. Patent 6,928,763 utilize a
two-piece frame construction in which a separate struc-
turally light and relatively thin grip frame is attached to
the more robust cylinder frame which absorbs the bulk
of the recoil forces. In such two-piece designs; the grip
frame provides not much more than a narrow skeletal
framework for mounting a hand grip thereto. The firing
control mechanism components including the hammer,
trigger, pawl, and related parts are mounted together in
a firing control housing that typically is formed as an in-
tegral part of thesubstantiallyheavier cylinder frame. The
firing control housing is typically located in the rear of the
cylinder frame since these components operably interact
with and therefore must be located proximate to the rear
of the cylinder for striking a chambered cartridge. In prac-
tice, itisdifficult to achieveproper alignment andmeshing
between the trigger and hammer operably coupled there-
to if these firing control components were mounted in
separate frames. To withstand the shock and stresses
associated with firing the revolver, the cylinder frame in-
cluding the firing control housing have traditionally been
made of metal such as steel or aluminum.
[0004] Reducing the weight of the component support
structures for firearms and therefore the overall weight
is desirable for making the firearm easier for a user to
carry. This is especially true for compact concealed-carry
firearms where weight is an important consideration.
However, both cylinder and sometimes separate grip
frames used hereto fore for revolvers have traditionally
been made completely of metal. This is largely because
the firing control components were mounted in the firing
control housing portion of the cylinder frame, which nec-
essarily is made of metal. Because the metal cylinder
frame is far heavier than the grip frame even in two-piece
revolver frame constructions, there was little weight sav-
ings possible by simply making the grip frame of a lighter
material. Although semi-automatic pistols have used
non-metallic polymer grip frames in combination with
metal reciprocating slides mounted thereon, the concept
of using dual materials in revolvers has not been used
heretofore because of the limitedpotentialgainsin weight
reduction achievable using the foregoing conventional
revolver construction with mounting the firing control
components in the cylinder frame. Previous use of non-
Ometallic materials such as polymers in revolvers has
been largely limited to the non-structural handgripswhich
typically are attached to the metal grip frame via threaded
fasteners. Accordingly, an improved revolver component
support structure and filing control arrangement is de-
sired.
[0005] US 5,293,708 (STRAYER et al) discloses a
frame/handgripassemblyprovidedfor autoloadinghand-
guns of the Model 1911 A1 type which incorporates a
gripless preferably metal frame structure having guide
rails for receiving a conventional slide and having a con-
figuration for receiving other standard 1911 A1 compo-
nents. US 5,622, 160 (CASAS SALVA) discloses im-
provements in gas-powered guns of the revolver type.
The gun includes a barrel (10), and a revolving projectile
loader (11), which is constituted by two pieces obtained
by moulding. US 3,810,326 discloses a revolver con-
structed in two interloking subassemblies.
SUMMARY OF THE VENTION
[0006] According to the present invention there is pro-
vided a revolver according to appended claim 1, and a
method of assembling a revolver according to appended
claim 10. In one embodiment, a revolver is provided that
includes a cylinder frame for rotatably carrying the cylin-
der and a separate firing control housing for mounting
and supporting the firing control mechanism components
operably associated with the cylinder for discharging the
revolver. In one embodiment, the cylinder frame is made
of metal while the firing control housing preferably is
made of a light-weight non-metallic material, and more
preferably in one embodiment is made of a polymer pos-
sessing a combination of high strength and toughness.
In one embodiment, the rear of the firing control housing
includes an elongated rear grip tang for mounting a hand
grip thereto.
[0007] Advantageously, in contrast to aluminium which
is sometimes used for revolver frames, a polymer-based
firing control housing frame, for example, according to
the preferred embodiment, has approximately equal
strength to some aluminium allows with only approxi-
mately half of the weight. Furthermore, since the firing
control housing is not part of the heavier metal cylinder
frame as in known revolver designs, the length of the
cylinder frame can be truncated and shortened to allow
more of the component support structure to be made
from the lighter weight non-metallic material. The pre-
ferred embodiment therefore offers a revolver in the
same overall unit size to the user at a significantly re-
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duced total weight compared with known all metal revolv-
ers. In addition, a contrasting and/or textured non-metal-
lic firing control housing such as one made of a dark or
otherwise colored polymer provides an aesthetically in-
teresting and pleasing appearance to many users not
seen heretofore in all metal frame revolver designs hav-
ing a substantially uniform appearance in color and tex-
ture.
[0008] According to another embodiment, a sol-
id-frame revolver with lateral or side swing-out cylinder
is provided that includes a cylinder latching system or
mechanism for locking the pivotally movable cylinder into
a supportive cylinder frame. Such revolver designs typ-
ically include a cylinder swing arm or crane to pivotally
mount the cylinder to the cylinder frame for loading car-
tridges into or removing spent cartridge casings from the
cylinder. In one embodiment, a cylinder latching mech-
anism for a revolver includes a cylinder rotatably mount-
ed in a frame and a spring-loaded plunger engageable
with the cylinder or a component operably associated
with the cylinder, such as without limitation an ejector in
one embodiment. The plunger is moveable from a locked
position to an unlocked position to release the cylinder.
In a preferred embodiment, the plunger may be slidably
disposed in a cavity in the cylinder frame and retained
therein by a retaining plug locked into the frame by an
interference fit between a barrel insert and the retaining
plug.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The features of the preferred embodiments will
be described with reference to the following drawings
where like elements are labeled similarly, and in which:
[0010] FIG. 1 is a left side cross-sectional view of one
embodiment of a revolver with a separate firing control
housing;
[0011] FIG. 2 is a right side cross-sectional view of the
revolver of FIG. 1;
[0012] FIGS. 3 is a right side cross-sectional view of
the firing control housing of the revolver of FIG. 1 with
firing control components mounted therein;
[0013] FIG. 4 is a right side view of the firing control
housing of the revolver of FIG. 1 with firing control com-
ponents mounted therein;
[0014] FIG. 5 is a right side perspective view of the
firing control housing of the revolver of FIG. 1 with firing
control components mounted therein;
[0015] FIG. 6 is an exploded front perspective view of
the revolver of FIG. 1;
[0016] FIG. 7 is a close-up cross-sectional side view
of the barrel portion of the revolver of FIG. 1.
[0017] FIG. 8 is a rearward-looking exploded perspec-
tive view of the barrel portion of the revolver of FIG. 1;
[0018] FIG. 9 is a forward-looking exploded perspec-
tive view of the barrel portion of the revolver of FIG. 1;
[0019] FIG. 10 is left side perspective view of the firing
control housing of the revolver of FIG. 1 with firing control
components mounted therein; and
[0020] FIG. 11 is an exploded rear perspective view of
the revolver of FIG. 1.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0021] The features and benefits of the invention are
illustrated and described herein by reference to preferred
embodiments. This description of preferred embodi-
ments is intended to be read in connection with the ac-
companying drawings, which are to be considered part
of the entire written description. In the description of em-
bodiments disclosed herein, any reference to direction
or orientation is merely intended for convenience of de-
scription and is not intended in any way to limit the scope
of the present invention. Relative terms such as "lower,"
"upper," "horizontal," "vertical,", "above," "below," "up,"
"down," "top" and "bottom" as well as derivative thereof
(e.g., "horizontally," "downwardly," "upwardly," etc.)
should be construed to refer to the orientation as then
described or as shown in the drawing under discussion.
These relative terms are for convenience of description
only and do not require that the apparatus be constructed
or operated in a particular orientation. Terms such as
"attached," "affixed," "connected" and "interconnected,"
refer to a relationship wherein structures are secured or
attached to one another either directly or indirectly
through intervening structures, as well as both movable
or rigid attachments or relationships, unless expressly
describedotherwise.Moreover, thefeaturesand benefits
of the invention are illustrated by reference to the pre-
ferred embodiments. Accordingly, the invention express-
ly should not be limited to such preferred embodiments
illustrating some possible non-limiting combination of
features that may exist alone or in other combinations of
features; the scope of the invention being defined by the
claims appended hereto.
[0022] Referring to FIGS. 1, a revolver 10 in the form
of a double-action solid-frame revolver is shown as in-
cluding a cylinder frame 12 with cylinder 16 rotatably car-
ried by frame 12 and defining a plurality of chambers 13
formed inside therein for holding cartridges. Cylinder 16
is supported by a cylinder crane 180 including an upper
support tube 101 received through the hub of the cylinder
and a lower retaining pin 19 removably received through
aperture 56 of the crane. Cylinder crane 180 is used to
pivot cylinder 16 outwards from cylinder frame 12 from
a ready-to-fire position wherein the cylinder is positioned
in the frame and a chamber 13 may be aligned with barrel
14, to a lateral loading position for loading cartridges into
chambers 13 wherein the cylinder is laterally displaced
from the frame. Revolver 10 further includes barrel 14
extending forward from cylinder frame 12 and defining
an internal bore 166 for receiving a bullet. In a preferred
embodiment, barrel 14 includes a barrel insert 140 which
is a separate component that is removably received in
barrel mounting bore 79 of cylinder frame 12 (best shown
in FIGS. 7 and 8) and supported by the frame as shown
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herein. In other embodiments, the barrel may be formed
as an integral part of cylinder frame 12 (not shown). Pref-
erably, barrel insert 140 is made of tough metal such as
steel that is capable of withstanding deflagration pres-
sures from discharging revolver 10 and capable of with-
standing the wear caused by the heat and friction of the
bullet as it travels through the internal bore 166. In a
preferred embodiment, cylinder frame 12 is preferably
made of metal, and more preferably may be aluminum,
titanium, or steel.
[0023] With continuing reference to FIGS. 1, 2, and 7,
revolver 10 further includes a spring-loaded ejector 106
for ejecting spent cartridge casings from the revolver.
Ejector 106 is disposed at the rear of cylinder 16 and is
configuredtooperablyengage therim ofa cartridgewhen
disposed in each cylinder 13. An ejector rod 104 having
a passageway disposed therethrough is coupled to ejec-
tor 106 and extends axially forward through cylinder 16.
Ejector spring 103 biases ejector rod 104 forward and
may be depressed by a user to ejector spent casing from
revolver 10 in a conventional manner. In a preferred em-
bodiment, ejector rod 104 preferably includes a for-
ward-extending ejector rod extension 17 which is config-
ured to engage an end cap 71 disposed thereon. Pref-
erably, at least a portion of ejector rod extension 17 is
externally threaded to engage complementary-config-
ured internal threads on end cap 71, further described
herein.
[0024] With reference to FIGS. 1 and 2, revolver 10
further includes a separate firing control housing 20 at-
tached to the rear of cylinder frame 12 for mounting and
housing the firing control components used to discharge
and operate the revolver. In one embodiment, firing con-
trol housing 20 is removably attachable to cylinder frame
12. In one embodiment, the rear of firing control housing
20 includes an elongated rear grip tang 22 for supporting
and mounting a one-piece or two-piece hand grip (not
shown) thereto. In one possible embodiment as shown,
firing control housing 20 preferably mayinclude a forward
extending portion defining an integral trigger guard 23.
In other embodiments, trigger guard 23 may be a sepa-
rate component that attaches to firing control housing 20
and/or cylinder frame 12.
[0025] Preferably, firing control housing 20 may be
made of a light-weight non-metallic material, and more
preferably in one embodiment may be made from a pol-
ymer. In a preferred embodiment, firing control housing
20 is made of a composite material such as a fiber-rein-
forced polymer for added strength and toughness to with-
stand the forces of firing revolver 10. Some typical suit-
able and durable polymers that may be used without lim-
itation are fiber-reinforced nylons and urethanes. Any
suitable non-metallic light-weight material may be used
so long as it has sufficient strength and toughness to
withstand forces generated from firing revolver 10. In a
preferred embodiment, firing control housing 20 is made
by a molding process. Advantageously, in contrast to us-
ing metals, fabricating firing control housing 20 from a
polymer via molding processes allows complex and in-
tricate shapes and openings to be economically created
and which are needed to incorporate the various firing
control mechanism and other components. Moreover,
such intricate shapes and openings either cannot tech-
nically be produced in metals or require extensive ma-
chining steps which are cost prohibitive.
[0026] It will be appreciated that although firing control
housing 20 is shown in application to a double-action
revolver with an internal hammer 18, the invention may
also be used with equal benefit for single-action and dou-
ble-action revolvers having either internal hammers or
hammers with an exposed spur that is manually cockable
by a user. Accordingly, the invention is not limited to dou-
ble action and/or internal spurless hammer revolver de-
signs as illustrated by the preferred embodiment herein.
[0027] It will be appreciatedthat while a fiber reinforced
polymer is the preferred material for the firing control
housing, certain revolver cartridges generate very high
firing pressures and resulting forces on the revolver
frame. These may exceed the strength of the polymer
firecontrol housing. Therefore, the invention is not limited
to polymers but may include metals such as aluminum,
titanium, or steel.
[0028] Fabricating firing control housing 20 from
non-metallic materials such as polymers offers numer-
ous possibilities for creating an aesthetically interesting
and pleasing overall ornamental appearance for revolver
10 not available in many conventional revolver designs.
For example, as best shown inFIG. 2,preferably non-me-
talliccylinder firing control housing 20 maybe made dark-
er in color than contrasting metallic cylinder frame 12.
Thus, in some possible embodiments, firing control hous-
ing20 maybe dark greyor black in color. Inother possible
embodiments, however, the metallic cylinder frame may
be darker (e.g. blued or blackened) whereas the firing
controlhousingmaybe madeof acontrasting lighter color
in non-metallic material. In addition, in some embodi-
ments, firing control housing 20 may have various sur-
face textures such as graining, pebbling, dimples, etc.
Accordingly, numerous ornamental color and texture
combinations are advantageously possible for revolver
10 as a result of using non-metallic materials for firing
control housing 20.
[0029] Firing control housing 20 may be mounted to
cylinder frame 12 in any suitable manner. In one possible
embodiment as shown in FIGS. 1, 6, 7, and 11, firing
control housing 20 may be mounted to cylinder frame 12
via an upper pinned connection 24 located generally be-
hind cylinder 16 and a forward lower pinned connection
25 above trigger guard 23. In a preferred embodiment,
upper pinned connection 24 may be formed by pin 94
received through two spaced-apart holes 92 in a pair of
projections 162 extending from firing control housing 20
and a single hole 90 in a projection 164 on preferably
cylinder frame 12 as shown. Since firing control housing
20 is preferably made of a non-metallic material such as
polymer in a preferred embodiment while cylinder frame
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12 is made of metal, the added bearing surface provided
by two projections 162 on the weaker polymeric housing
20 provides a strong connection to absorb the recoil forc-
es from discharging revolver 10 which are distributed
over a pair of polymeric projections defining holes 92.
[0030] In one embodiment, lower pinned connection
25 for mountingfiringcontrol housing 20 to cylinder frame
12 may be formed by a threaded hole 26 disposed in
firing control housing 20 which receives lower retaining
pin 19 operably associated with forming a pivot for cyl-
inder crane 180. In one embodiment, pin 19 includes a
shaft having at least a portion being threaded to engage
complementary-shaped threads in hole 26. In a preferred
embodiment where firing control housing 20 is made of
a non-metallic material and pin 19 is metallic, a metallic
threaded insert 105 (best shown in FIG. 7) configured to
threadably engage pin 19 may be disposed in firing con-
trol housing hole 26 to prevent stripping of threads in the
generally softer non-metallic housing. In a preferred em-
bodiment, retaining pin 19 may have a head at one end
configured to be engaged by a tool such as a slotted,
Phillips, or other shaped screwdriver for securing pin 19
to firing control housing 20.
[0031] With continuing reference to FIGS. 1, 6, and 7,
retaining pin 19 in one embodiment may be received
through a pair of spaced-apart holes96 defined in a lobed
portion 93 formed near the bottom forward section of cyl-
inder frame 12 (see FIGS. 6 and 7). Lobed portion 93
further defines a recess 107 disposed between holes 96
whichisconfiguredtoreceivethe lower portion of cylinder
crane swing arm 100 with aperture 56. In one embodi-
ment, lobed portion 93 of cylinder frame 12 is received
in a complementary-shaped recess 91 formed on a for-
ward portion of firing control housing 20 as best shown
in FIGS. 6 and 7. When lobed portion 93 is seated in
recess 91 of cylinder frame 12, holes 96 in lobed portion
93, aperture 56 in swing arm 100, and threaded hole 26
in cylinder frame 12 preferably become concentrically
aligned so that retaining pin 19 may be inserted there-
through to couple the cylinder frame 12 and cylinder
crane 180 to the front of firing control housing 20. Re-
taining pin 19 is threaded into hole 26 or metallic insert
105 to secure the cylinder frame 12 and firing control
housing 20 together.
[0032] It will be appreciated that the foregoing lower
pinned connection 25 construction with retaining pin 19
provides a robust attachment of the cylinder frame to the
preferablylighter-weight,non-metallic firingcontrol hous-
ing that iscapableof withstandingrecoil forces generated
by discharging revolver 10. Unlike the use of polymer
grip frames in semi-automatic pistols which have recip-
rocating slidesand recoil springstoabsorb therecoil forc-
es, all of the recoil forces generated by revolvers are
absorbed by the historically metal cylinder frame and
metal grip frames, both of which traditionally have been
made of steel and/or aluminum. Therefore, pinned at-
tachment of the metal-to-metal frame components of
conventional revolvers using relatively small metal pins
and fasteners have heretofore been relied upon to pre-
vent separation of the cylinder frames and grip frames
duetorecoil forces.Thistraditional typeofmountingtech-
nique would lack sufficient strength and be generally un-
suitable for coupling a metal cylinder frame to non-me-
tallicfiringcontrol housingor similarstructure, particularly
for the front mount which experiences the highest bend-
ing stresses when discharging a revolver. The robust
mounting arrangement provided herein provides a se-
cure mount capable of withstanding the recoil forces and
stress associated with recoil making the use of light-
weight, non-metallic firing control housings possible.
[0033] FIG. 6 shows an exploded perspective view of
revolver 10. Cylinder frame 12 defines an opening 15
which receives cylinder 16. In contrast to conventional
larger and heavier metal cylinder frames, the truncated
length and reduced size of the metal cylinder frame 12
is made possible by mounting the firing control compo-
nents in a separate preferably non-metallic and lighter-
weight firing control housing 20 (see, e.g. FIGS. 3 and
4). In a preferred embodiment, firing control housing 20
is made of a polymer and includes grip tang 22 to further
reduce weight.
[0034] Figures 3-5 show various right side views of the
firing control housing 20 with the firing control compo-
nents supported and mounted therein. As shown in FIG.
3, in one embodiment grip tang 22 is configured to define
an opening 41 for receiving an optional rotary mainspring
lock 40 and its associated lock housing 42 (shown in FIG.
4) mounted to the grip tang using pins inserted in holes
43. The rotary lock 40 interacts with hammer strut 64 to
disable the firing control mechanism.
[0035] Referring now primarily to FIGS. 1-5 and 10,
revolver 10 in a preferred embodiment includes a firing
controlmechanismcompletelysupportedbyfiring control
housing 20 that is independent of the cylinder frame 12,
and which mechanism generally includes the following
firing control components: trigger 11, hammer 18, cylin-
der lock 32, hammer lever or dog 34, pawl 35, and main-
spring assembly 30 with mainspring 31. In one embodi-
ment, mainspring assembly 30 includes mainspring strut
64 having an upper end 150 pinned connection to pin 36
of hammer 18 andalower end37bracedagainstaportion
of grip tang 22. In one embodiment shown in the figures,
lower end 37 of strut 64 may be engaged with a rotary
lock 40 that may be provided and disposed in grip tang
22. Hammer dog 34 is essentially a spring-biased lever
that is pivotably mounted to hammer 18 about a pinned
connection 52 andisoperably positionedbetween trigger
11 and hammer 18. Hammer dog 34 is biased upwards
(clockwise in FIG. 1) by a spring 54 (see FIG. 2) towards
hammer 18 and is engageable by the rear of trigger 11.
Hammer dog 34 is rotated upwards in response to a trig-
ger pull to fully cock and then release hammer 18 forward
for discharging revolver 10 in a conventional double ac-
tion operating mode. When released, trigger 11 then re-
turns downward and forward after firing to the position
shown in FIG. 1.
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[0036] Hammer 18 is pivotably mounted to firing con-
trol housing 20 about a pinned connection 53 and is mov-
able in rearward and forward arcuate motions. Hammer
18 is biased forward towards the cylinder by mainspring
31 as noted above. As shown in the preferred embodi-
ment, hammer 18 is completely internal and movably dis-
posed in cavity 21 of firing control housing 20. In one
embodiment, the upper portion hammer 18 may have a
rounded or arcuate profile and upper surface as shown
that complements a corresponding arcuate inner profile
of cavity 21. Since firing control housing 20 is advanta-
geously completely enclosed in the preferred embodi-
ment, foreign debris cannot enter cavity 21 and contam-
inate the firing mechanism unlike some conventional
housing designs which sometimes have an upper open-
ing even when spurless hammers are used. Advanta-
geously, the use of non-metallic materials such as mold-
ed polymers for firing control housing 20 makes fabrica-
tion of intricate details and curved contours possible and
more economical than fabricating comparable metal
housings which may require separate and additional ma-
chining steps to create these features. In addition, raw
production costs associated with molding polymers to
form firing control housing as shown and described here-
in is advantageously significantly less than producing
such a housing in metal. Moreover, it should be noted
that the smooth, rounded top profile of firing control hous-
ing 20 is ideally suited for small concealed-carry revolv-
ers since the revolver will not snag on a user’s clothing
when drawn. Although the preferred embodiment is an
enclosed spurlesshammer, the invention is not be limited
to this design and may also include versions with an open
slot for a protruding, spurred hammer that can be man-
ually operated by the user.
[0037] With continued reference to FIGS. 1-5 and 10,
trigger 11 is pivotably mounted to firing control housing
20 about a pinned connection 38 and moves arcuately
in response to a trigger pull by a user. Trigger 11 is biased
downwards and forward by trigger torsion spring 33. Cyl-
inder lock 32 is mounted about pinned connection 39 to
firing control housing 20 and is actuated by trigger 11.
Cylinder lock 32 keeps one of the chambers 13 concen-
trically aligned with the bore of barrel insert 140 during
firing. Cylinder lock 32 is preferably biased upwards by
a spring (not shown) into engagement with a cylinder lock
depression 50 formed in cylinder 16. Preferably, a cylin-
der lock depression 50 is provided for each chamber.
When trigger 11 is pulled rearwards, a front portion of
the trigger ahead of pinned connection 38 rotates down-
wards (counter-clockwise in FIG. 1) which engages and
rotates cylinder lock 32 downwards in an opposite direc-
tion (clockwise in FIG. 1) about pin 39. This motion dis-
engages cylinder lock 32 from one of the cylinder lock
depressions 50 (see FIG. 1) so that cylinder 16 may be
rotated by pawl 35 in a conventional manner to the next
firing position in response to pulling the trigger 11. When
trigger 11 reaches a predetermined rearward point and
a cylinder 13 containing the next cartridge to be dis-
charged aligns with barrel insert 140, cylinder lock 32 is
released by the trigger and returns to its initially upward
position to engage an new cylinder lock depression 50.
Further rearwardmotionof hammer 18 releases the ham-
mer to strike and detonate the cartridge directly or indi-
rectly via an intermediate firing pin carried by the cylinder
frame 12 positioned between the hammer and cartridge.
[0038] As described above, pulling trigger 11 also
cocks and releases hammer 18 to discharge revolver 10,
When trigger 11 is pulled, an extension arm 51 projecting
rearwards from the trigger engages and rotates hammer
dog 34upwards (clockwise in FIG. 1) whichinturnrotates
hammer 18 rearwards (clockwise in FIG. 1) to a prede-
termined point where the hammer is then released to
strike a cartridge in one of the chambers 13 or an inter-
mediate firing pin disposed between the hammer and
cartridge.
[0039] With continued reference to FIGS. 1-5 and 10,
the firing control mechanism of revolver 10 may include
a transfer bar 55 in some embodiments. Transfer bar 55
is vertically movable in response to a trigger pull and
reduces the likelihood that the revolver will fire in the ab-
sence of a trigger pull. In one embodiment, transfer bar
55 may be positioned forward of hammer dog 34 and is
movably coupled to trigger 11 via a pinned connection
57. Pawl 35 may also be movably coupled to trigger 11
via same pinned connection 57 or by a different connec-
tion. A spring-loaded firing pin 60 (shown in FIGS. 1 and
2 without the spring for clarity) is received in a recess
formed in cylinder frame 12 and axially movable therein
to strike a cartridge when loaded in chamber 13. When
trigger 11 is pulled, transfer bar 55 moves vertically up-
wards in response and becomes positioned between
hammer 18 and firing pin 60. As hammer 18 becomes
fully cocked and is then released as described herein,
the hammer strikes transfer bar 55 which in turn transfers
the force to firing pin 60 propelling the firing pin forward
to strike a cartridge. In the absence of a trigger pull, ham-
mer 18 preferably is incapable of reaching firing pin 60
when the hammer is in its forward-most position.
[0040] With reference to FIGS. 1-2, 6, and particularly
FIG. 7, cylinder crane 180 includes anupper support tube
101 that includes a rearward-extending cylindrical por-
tion received in the hub 160 of the cylinder 16 and a
forward-extending portion that in one embodiment is re-
ceived in a complementary shaped recess 70 in the for-
ward portion of cylinder frame 12. In one embodiment
best shown in FIG. 6, the forward-extending portion of
support tube 101 need not be completely cylindrical in
shape since it is disposed in cylinder frame 12 and not
the cylindrically-shaped cylinder hub. Support tube 101
rotatably supports cylinder 16 in cylinder frame 12. In a
preferred embodiment, upper support tube 101 prefera-
bly is hollow to axially slidably receive center pin rod 62
and ejector rod 104 received at least partially in tube 101.
Cylinder center pin rod 62 is biased rearward by spring
102 (best shown in FIG. 7) and axially movable being
actuated by a cylinder release latch 61 (shown in FIG.
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10). Center pin rod 62 allows a user to disengage ejector
rodextension17fromcylinderframe12andpivotcylinder
16laterallyoutwards fromthecylinder frame 12 asfurther
described herein to load cartridges into or eject spent
casings from cylinder chambers 13 using ejector 106.
[0041] In one possible embodiment, upper support
tube 101 is disposed on top of crane swing arm 100 (best
shown in FIG. 6). Support tube 101 may be formed as
an integral part of swing arm 100 or may be a separate
component attached thereto in other embodiments. Ap-
erture 56 is defined by a lower portion of swing arm 100
to receive crane retaining pin 19 therein.
[0042] Figures 7-9 show one embodiment of a cylinder
crane latching system including a latching member such
as plunger 72, biasing spring 73, and retaining plug 75.
Asbest shown inFIGS. 8and9,retainingplug75includes
an enlarged front head 80 with hole therein to allow a
portion of plunger 72 such as stem 98 to be projected
therethrough and a generally cylindrical rear sleeve 81
that is inserted into a cavity 74 formed in cylinder frame
12. At least a portion of plunger 72 is slidably disposed
in cavity 74 of cylinder frame 12 as shown, which also
houses spring 73. In one embodiment, spring 73 is a
helical compression spring. Preferably, a portion of
plunger 72 and spring 73 are disposed in sleeve 81 of
retaining plug 75. Plunger 72 includes a generally cylin-
drical rear projection 87 that preferably extends rear-
wardsat leastpartiallyintorecess70through arear open-
ing 120 in cavity 74 as shown and is slidably received in
an axial opening 108 in the tip of end cap 71 such that
the plunger contacts and biases cylinder center pin rod
62 rearwards. The rear of rod 62 is acted upon by cylinder
releaselatch 61 (seeFIGS. 1and10) whichaxiallymoves
the rod against the force of spring 73 when actuated.
[0043] A front portion of plunger 72 in one embodiment
includes a stem 98 that is slidably received in a forward
aperture 99 of retaining plug 75. Stem 98 helps guide
plunger 72 when spring 73 is compressed and the plung-
er is moved forward as described herein, thereby pro-
jecting a portion of stem 98 through aperture 99. The
interaction of stem 98 and aperture 99 adds stability to
axial movement of plunger 72 in cavity 74. In one em-
bodiment, plunger 72 includes a flanged portion 86 that
engages a portion of cylinder frame 12 surrounding rear
opening 120 adjacent to cavity 74 to prevent the plunger
from being ejectedrearwardsthroughthe cavitybyspring
73. Preferably, flanged portion 86 is larger in diameter
than rear opening 120. In one embodiment, front opening
121 of cavity 74 has a larger diameter than rear opening
120 and at least a slightly larger diameter than flanged
portion 86 to allow plunger 72 to be inserted into cavity
74 from the front. Cavity 74 preferably is bored, drilled,
or otherwise formed in cylinder frame 12 from the front
since the tooling necessary to produce the cavity is gen-
erally not accessible from the rear of the cylinder frame,
which in a preferred embodiment has a generally solid
structure at the rear except for two small holes for the
firing pin 60 and center pin rod 62 (see FIG. 6).
[0044] With reference to FIGS. 7-10, when the user
wishes to reload revolver 10, cylinder release latch 61 is
depressed which engages the rear of center pin rod 62
and movestherod forwardagainst spring-loadedplunger
72, which preferably is in contact with the front of the rod
as shown. Plunger 72 is forced forward and retracted into
cavity 74 while compressing spring 73 (not shown) to a
point where cap 71 may be disengaged from the plunger
allowing the cylinder 16 to be swung out laterally from
cylinder frame 12. After cylinder 16 is swung out and pin
rod 62 disengages plunger 72, plunger 72 is free to re-
emerge rearwards from cavity 74 into recess 70 under
the force of spring 73.
[0045] To return cylinder 16 to cylinder frame 12, the
user pushes the cylinder back into the frame. Cap 71
engages plunger 72 forcing the plunger back again into
cavity 74 until the hole in the end of the cap becomes
concentrically aligned with the plunger which then reent-
ers the cap and returns to the position shown in FIG. 7
before release latch 61 was actuated. To facilitate
smoothengagement and movement between cap 71and
plunger 72, the rear portion of the plunger such as rear
projection 87 is preferably shaped with a biased surface
82 that engages cap 71 which preferably is cylindrically-
shaped. In one embodiment, forward end of cap 71 may
also preferably be rounded as shown to facilitate smooth
engagement with plunger 72. In one embodiment, biased
surface 82 of plunger 72 may be retained in the orienta-
tion shown by providing a longitudinal slot 83 in the bot-
tom of plunger sleeve81 whichis adapted andconfigured
to slidably receive a lug 84 on the bottom of the plunger.
[0046] As best shown in FIGS. 7-10, plunger 72 and
retaining plug 75 may be retained in cylinder frame 12 in
a preferred embodiment without the use of a cross-pin
and complex arrangements as used in some convention-
al revolver designs. Head 80 of retaining plug 75 may be
configured with a stepped portion 76 which is engaged
by a radially-enlarged flange or boss 77 on the front of
barrel insert 140. Preferably, barrel insert 140 may have
an internal rifled surface and external threads that en-
gage complementary internal threads in barrel mounting
bore 79 in barrel 14 of cylinder frame 12. When barrel
insert 140 is threaded into cylinder frame 12, stepped
portion 76 of retaining plug 75 is engaged by and trapped
behind boss 77 of barrel insert 140 via surface-to-surface
contact, thereby locking the end cap 71 to revolver 10.
Advantageously, this provides a mechanically simple
means for securing retaining plug 75 in revolver 10 with-
out the use of pins. The front horizontal part of stepped
portion 76 of retaining plug 75 preferably may be arcu-
ately shaped as shown to mate with the cylindrical con-
tour of boss 77 which rests thereon. This also helps main-
tain retaining plug 75 in the position shown so that slot
83 in sleeve 81 remains on bottom to in turn maintain
biased surface 82 of plunger 72 in a vertical position via
sliding engagement of bottom lug 84 with the slot.
[0047] The foregoing cylinder lock system advanta-
geously is mechanically simple, reliable, and accom-
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plished in fewer parts than some convention revolver de-
signs that reduces production costs in both materials and
assembly labor. The cylinder latching system also has
economic advantage, as the cap 71 and/or retaining plug
75 may be produced from either metal or non-metallic
materials, and may be produced either by metal injection
molding (MIM) or via injection molding of a polymer.
[0048] A preferred method of assembling the cylinder
latching system will now be described with reference to
FIGS. 7-9. The method includes inserting plunger 72 into
cavity 74 of cylinder frame 12. Preferably, plunger 72 is
inserted into cavity 74 from the front of cylinder frame 12
through front opening 121. Plunger 72 is preferably ori-
ented so that biased surface 82 faces the left side of pistol
10 (as shown in FIG. 9) and lug 84 is on the bottom to
be subsequently received by slot 83 in sleeve 81. Next,
spring 73 is inserted into cavity 74 and engaged with
plunger flanged portion 86 forcing the plunger rearwards
and extending rear projection 87 through rear opening
120 of the cavity (if not already extended therethrough).
Flanged portion 86 of plunger 72 engages a portion of
cylinder frame 12 surrounding opening 120. Retaining
plug 75 is then inserted into cavity74 withsleeve81 being
first received in the cavity. Preferably, slot 83 in sleeve
81 is slidably engaged with lug 84 of plunger 72. Stepped
portion 76 of retaining plug 75 engages a complementa-
ry-shaped portion of cylinder frame 12 and becomes
seated in the frame. Barrel insert 140 is then rotationally
inserted into barrel 14 engaging the external threads on
the insert with the internal threads 79 formed on the bar-
rel. Stepped portion 76 is engaged by a radially-enlarged
flange or boss 77 on the front of barrel insert 140, thereby
trapping and locking retaining plug 75 in cylinder frame
12.
[0049] In another alternative embodiment, spring 73
may be inserted into sleeve 81 of retaining plug 75 fol-
lowed by inserting plunger 72 into the retaining plug be-
hind the spring. Slot 83 in sleeve 81 is preferably slidably
engaged with lug 84 of plunger 72. The retaining
plug-plunger assembly 75, 72 may then be inserted into
cavity 74 of cylinder frame 12 in the position shown in
FIGS. 7-9. This is followed by threadably inserting barrel
insert 140 into barrel 40as described above, andtrapping
retaining plug 75 in the cylinder frame with the barrel
insert.
Claims
1. Arevolver (10) with light-weight firingcontrol housing
(20) comprising:
a metallic cylinder frame (12) supporting a ro-
tatable cylinder (16) defining a plurality of car-
tridge-receiving chambers (13), the cylinder be-
ing received in a complementary configured
opening (15) defined by the cylinder frame;
characterised by,
a separable firing control housing (20) made of
a non-metallic material and attached to the cyl-
inder frame (12), the firing control housing sup-
porting at least one firing control mechanism
component for discharging the revolver (10);
a spaced pair of forwardly extending projections
(162) disposed on the firing control housing (20)
that receive therebetween a rearwardly extend-
ing projection (164) disposed on the cylinder
frame, the forwardly extending projections each
defining a firing control housing bearing surface
that engages the cylinder frame (12) for absorb-
ing recoil forces from discharging the revolver.
2. The revolver (10) of claim 1
wherein the firing control housing (20) is made of a
polymer, or
the firing control housing (20) includes an integral
grip tang (22) configured for mounting a hand grip
thereto, and optionally in such case
further comprising a mainspring strut (150) support-
ed by the grip tang of the firing control housing.
3. The revolver (10) of claim 1, whereinthefiring control
housing (20) includes a forward portion having a
threaded metallic insert (105) for receiving a com-
plementary threaded retaining pin (19) that pivotably
mounts a cylinder crane (180) to the revolver for ro-
tationally supporting the cylinder (16).
4. The revolver (10) of claim 1, whereinthefiring control
housing (20) further defines an arcuately-shaped in-
ternal cavity(21) that housesahammer (18) pivotally
mounted to the housing for pivotable movement, and
optionally
wherein the firing control housing (20) has a rounded
top profile that complements the shape of the arcu-
ately-shaped internal cavity (21) to prevent snagging
the revolver on a user’s clothing, or optionally
wherein the hammer (18) has an arcuately-shaped
top that complements the arcutately-shaped internal
cavity.
5. The revolver (10) of claim 1, whereinthefiring control
housing (20) includes an integral trigger guard (23),
or
wherein the firing control housing (20) is formed by
injection molding, or
wherein the at least one firing control mechanism
component is a pivotable hammer (18) actuated by
a trigger (11), the hammer and the trigger being piv-
otably mounted to the firing control housing (20).
6. The revolver (10) of claim 1, wherein the cylinder
frame (12) is coupled to the firing control housing
(20) by an axially-aligned retaining pin (19) received
through a mounting hole (26) in a lower portion of
the cylinder frame, the retaining pin engaging a fron-
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tally open metallic insert (105) disposed in the for-
ward portion of the firing control housing.
7. The revolver (10) of claim 6, wherein the cylinder
frame (12) comprises a pair of spaced apart mount-
ing holes (96) disposed in a lower lobed portion (93)
of the cylinder frame, and optionally
wherein a recess (107) is defined in the lower lobed
portion (93) between the pair of mounting holes (96)
that receives a swing arm (100) of a cylinder crane
(180) coupled to the cylinder (16) operable to pivot
the cylinder laterally outwards from the cylinder
frame (12), the swing arm including a hole (56) con-
centrically aligned with the mounting holes (96) in
the lobed portion (93) wherein the retaining pin (19)
being received through the mounting holes in the
lobed portion and swing arm, or optionally
wherein the lower lobed portion (93) of the cylinder
frame (12) is arcuately shaped and is seated in a
complementary shaped recess (91) formed in the
firing control housing (20).
8. The revolver (10) of claim 6, wherein the cylinder
frame (12) is further coupled to the firing control
housing (20) via an upper rear pinned connection
(24) located at least partially behind the cylinder (16)
near an upper portion of the housing.
9. The revolver (10) of claim 8, wherein the upper rear
pinned connection (24) comprises a laterally dis-
posed pin (94) received through concentrically
aligned mounting holes (90, 92) in the cylinder frame
(12) and firing control housing (20), and optionally
wherein the firing control housing (20) includes two
mounting holes (92) with one mounting hole being
disposed in each of two spaced apart projections
(162) formed on the housing and the cylinder frame
mounting hole (90) is disposed in a projection (164)
formed on the cylinder frame (12), the laterally dis-
posed pin extending through the holes in the housing
and cylinder frame.
10. A method of assembling a revolver (10) having a
light-weight firing control housing (20) comprising:
providing a non-metallic firing control housing
(20);
mounting a trigger (11) to the housing (20);
mounting a hammer (18) to the housing (20) for
pivotable movement between a cocked and an
uncocked position;
securing a metallic cylinder frame (12) to the
housing (20);
inserting a projection (164) disposed on the rear
of the cylinder frame (12) between a pair of
spaced apart projections (162) disposed on the
firing control housing (20); and
engaging bearing surfaces defined by the pair
of projections (162) on the firing control housing
(20) with mating bearingsurfacesonthecylinder
frame (12) for absorbing recoil forces from dis-
charging the revolver (10).
11. The method of claim 10, wherein the securing step
includes axially inserting a retaining pin (19) through
a hole (96) in the cylinder frame (12) and engaging
the retaining pin with the firing control housing (20).
12. The method of claim 11, wherein the engaging step
includes engaging a threaded portion of the retaining
pin (19) with an axially aligned threaded metallic in-
sert (105) disposed in the firing control housing.
13. The method of claim 12, further comprising placing
a cylinder crane (180) with the cylinder (16) rotatably
mounted thereon into the cylinder frame (12), and
wherein the securing step includes inserting the re-
taining pin (19) through the hole (96) in the cylinder
frame (12) and an aperture (56) in the cylinder crane
(180) to secure the cylinder frame and the cylinder
crane to the firing control housing (20).
14. The method of claim 10, wherein the firing control
housing (20) is made of a polymer.
15. The method of claim 11, wherein the securing step
includes laterally inserting a pin (94) through con-
centrically aligned holes (90, 92) formed in an upper
part of the cylinder frame (12) and firing control hous-
ing (20).
Patentansprüche
1. Revolver (10) mit einem leichten Abschuss-Steue-
rungsgehäuse (20), der Folgendes umfasst:
einenmetallischen Trommelrahmen (12), derei-
ne drehbare Trommel (16) trägt, die mehrere
Patronenaufnahmekammern (13) definiert, wo-
bei die Trommel in einer komplementär konfigu-
rierten Öffnung (159) aufgenommen wird, die
durch den Trommelrahmen geformt wird, ge-
kennzeichnet durch
ein abtrennbares Abschuss-Steuerungsgehäu-
se (20), das aus einem nichtmetallischen Werk-
stoff hergestellt und an dem Trommelrahmen
(12) befestigt ist, wobei das Abschuss-Steue-
rungsgehäuse wenigstens einen Bestandteil ei-
nes Abschuss-Steuerungsmechanismus zum
Abfeuern des Revolvers (10) trägt,
ein mit Zwischenraum angeordnetes Paar von
sich nach vorn erstreckenden Vorsprüngen
(162), angeordnet an dem Abschuss-Steue-
rungsgehäuse (20), die zwischen denselben ei-
nen sich nach hinten erstreckenden Vorsprung
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(164), angeordnet an dem Trommelrahmen,
aufnehmen, wobei die sich nach vom erstrek-
kenden Vorsprünge jeweils eine Lagerfläche für
das Abschuss-Steuerungsgehäuse definieren,
die den Trommelrahmen (12) in Eingriff nimmt,
um Rückstoßkräfte vom Abfeuern des Revol-
vers zu absorbieren.
2. Revolver (10) nach Anspruch 1,
wobei das Abschuss-Steuerungsgehäuse (20) aus
einem Polymer hergestellt ist oder
das Abschuss-Steuerungsgehäuse (20) eine inte-
grale Griffangel (22) einschließt, die zum Anbringen
eines Handgriffs an derselben konfiguriert ist, und
der in einem solchen Fall wahlweise
ferner eine Schlagfederstrebe (150) umfasst, die
durch die Griffangel des Abschuss-Steuerungsge-
häuses getragen wird.
3. Revolver (10) nach Anspruch 1, wobei das Ab-
schuss-Steuerungsgehäuse (20) einen vorderen
Abschnitt, der einen mit Gewinde versehenen me-
tallischen Einsatz (105) hat, zum Aufnehmen eines
komplementär mit Gewinde versehenen Haltestifts
(19), der schwenkbar einen Trommelkran (180) an
dem Revolver anbringt, um die Trommel (16) dreh-
bar zu tragen.
4. Revolver (10) nach Anspruch 1, wobei das Ab-
schuss-Steuerungsgehäuse (20) ferner einen bo-
genförmigen inneren Hohlraum (21) definiert, der ei-
nen Hahn (18) aufnimmt, der für eine Schwenkbe-
wegung schwenkbar an dem Gehäuse angebracht
ist, und wahlweise
wobei das Abschuss-Steuerungsgehäuse (20) ein
abgerundetes oberes Profil hat, das die Form des
bogenförmigen inneren Hohlraums (21) ergänzt, um
ein Hängenbleiben des Revolvers an der Kleidung
eines Benutzers zu verhindern, oder wahlweise
wobei der Hahn (18) eine bogenförmige Oberseite
hat, die den bogenförmigen inneren Hohlraum er-
gänzt.
5. Revolver (10) nach Anspruch 1, wobei das Ab-
schuss-Steuerungsgehäuse (20) einen integralen
Abzugsschutz (23) einschließt oder
wobei das Abschuss-Steuerungsgehäuse (20)
durch Spritzgießen geformt ist oder
wobei der wenigstens eine Bestandteil des Ab-
schuss-Steuerungsmechanismus ein schwenkba-
rer Hahn (18) ist, der durch einen Abzug (11) betätigt
wird, wobei der Hahn und der Abzug schwenkbar an
dem Abschuss-Steuerungsgehäuse (20) ange-
bracht sind.
6. Revolver (10) nach Anspruch 1, wobei der Trommel-
rahmen (12) durch einen axial ausgerichteten Hal-
testift (19), der durch ein Anbringungsloch (26) in
einem unteren Abschnitt des Trommelrahmens auf-
genommen wird, an das Abschuss-Steuerungsge-
häuse (20) gekoppelt ist, wobei der Haltestift einen
frontal offenen metallischen Einsatz (105) in Eingriff
nimmt, der in dem vorderen Abschnitt desAbschuss-
Steuerungsgehäuses angeordnet ist.
7. Revolver (10) nach Anspruch 6, wobei der Trommel-
rahmen(12) ein Paar von mit Zwischenraum entfernt
angeordneten Anbringungslöchern (96) umfasst,
das in einem unteren gelappten Abschnitt (93) des
der Trommelrahmens angeordnet ist, und wahlwei-
se
wobei eine Aussparung (107) in dem unteren ge-
lappten Abschnitt (93) zwischen dem Paar von An-
bringungslöchern (96) definiert ist, die einen
Schwenkarm (100) eines an die Trommel (16) ge-
koppelten Trommelkrans (180) aufnimmt, der funk-
tionsfähig ist, um die Trommel seitlich nach außen
aus dem Trommelrahmen (12) zu schwenken, wobei
der Schwenkarm ein Loch (56) einschließt, das kon-
zentrisch mit den Anbringungslöchern (96) in dem
gelappten Abschnitt (93) ausgerichtet ist, wobei der
Haltestift (19) durch die Anbringungslöcher in dem
gelappten Abschnitt und dem Schwenkarm aufge-
nommen wird, oder wahlweise
wobei der untere gelappte Abschnitt (93) des Trom-
melrahmens (12) bogenförmig gestaltet ist und in
einer komplementär geformten Aussparung (91)
festsitzt, die in dem Abschuss-Steuerungsgehäuse
(20) geformt ist.
8. Revolver (10) nach Anspruch 6, wobei der Trommel-
rahmen (12) ferner über eine obere hintere Stiftver-
bindung (24), die wenigstens teilweise hinter der
Trommel (16) nahe einem oberen Abschnitt des Ge-
häuses angeordnet ist, an das Abschuss-Steue-
rungsgehäuse (20) gekoppelt ist.
9. Revolver (10) nach Anspruch 8, wobei die obere hin-
tereStiftverbindung(24) einenseitlichangeordneten
Stift (94) umfasst, der durch die konzentrisch aus-
gerichteten Anbringungslöcher (90, 92) in dem
Trommelrahmen (12) und dem Abschuss-Steue-
rungsgehäuse (20) aufgenommen wird, und wahl-
weise
wobei das Abschuss-Steuerungsgehäuse (20) zwei
Anbringungslöcher (92) einschließt, wobei ein An-
bringungsloch in jedem der zwei an dem Gehäuse
geformten Vorsprünge (162) angeordnet ist und das
Trommelrahmen-Anbringungsloch (90) in einem an
dem Trommelrahmen (12) geformten Vorsprung
(164) angeordnet ist, wobei sich der seitlich ange-
ordnete Stift durch die Löcher in dem Gehäuse und
dem Trommelrahmen erstreckt.
10. Verfahren zum Zusammenbauen eines Revolvers
(10), der ein leichtes Abschuss-Steuerungsgehäuse
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(20) hat, wobei das Verfahren Folgendes umfasst:
das Bereitstellen eines nichtmetallischen Ab-
schuss-Steuerungsgehäuses (20),
das Anbringen eines Abzugs (11) an dem Ge-
häuse (20),
das Anbringen eines Hahns (18) an dem Ge-
häuse (20) für eine Schwenkbewegung zwi-
schen einer gespannten und einer nicht ge-
spannten Stellung,
das Befestigen eines metallischen Trommelrah-
mens (12) an dem Abschuss-Steuerungsge-
häuse (20),
das Einsetzen eines ander Rückseite des Trom-
melrahmens (12) angeordneten Vorsprungs
(164) zwischen einem Paar von an dem Ab-
schuss-Steuerungsgehäuse (20) angeordneten
Vorsprüngen (162) und
das In-Eingriff-Bringen von Lagerflächen, die
durch das Paar von Vorsprüngen (162) an dem
Abschuss-Steuerungsgehäuse (20) definiert
werden, mit passenden Lagerflächen an dem
Trommelrahmen (12), um Rückstoßkräfte vom
Abfeuern des Revolvers (10) zu absorbieren.
11. Verfahren nach Anspruch 10, wobei der Befesti-
gungsschritt das axiale Einsetzen eines Haltestifts
(19) durcheinLoch(96) in dem Trommelrahmen(12)
und das In-Eingriff-Bringen des Haltestifts mit dem
Abschuss-Steuerungsgehäuse (20) einschließt.
12. Verfahren nach Anspruch 11, wobei der Eingriffs-
schritt das In-Eingriff-Bringen eines mit Gewinde
versehenenAbschnittsdesHaltestifts(19) miteinem
axial ausgerichteten mit Gewinde versehenen me-
tallischen Einsatz (105), der in dem Abschuss-
Steuerungsgehäuse bereitgestellt wird.
13. Verfahren nach Anspruch 12, das ferner das Anord-
nen eines Trommelkrans (180) mit der drehbar an
demselben angebrachten Trommel (16) in dem
Trommelrahmen (12) umfasst, und wobei der Befe-
stigungsschritt das Einsetzen des Haltestifts (19)
durch das Loch (96) in dem Trommelrahmen (12)
und eine Öffnung (56) in dem Trommelkran (180)
umfasst, um den Trommelrahmen und den Trom-
melkran an dem Abschuss-Steuerungsgehäuse
(20) zu befestigen.
14. Verfahren nach Anspruch 10, wobei das Abschuss-
Steuerungsgehäuse (20) aus einem Polymer herge-
stellt ist.
15. Verfahren nach Anspruch 11, wobei der Befesti-
gungsschritt das seitliche Einsetzen eines Stifts (94)
durch konzentrisch ausgerichtete Löcher (90, 92),
die in einem oberen Teil des Trommelrahmens (12)
und dem Abschuss-Steuerungsgehäuse (20) ge-
formt sind, einschließt.
Revendications
1. Révolver (10), comportant un logement de contrôle
du tir léger (20), comprenant :
une carcasse de barillet métallique (12), sup-
portant un barillet rotatif (16), définissant plu-
sieurs chambres de réception de cartouches
(13), le barillet étant reçu dans une ouverture à
configuration complémentaire (15) définie par la
carcasse du barillet ; caractérisé par
un logement de contrôle du tir séparable (20),
composé d’un matériau non métallique et fixé
sur la carcasse du barillet (12), le logement de
contrôle du tir supportant au moins un compo-
sant de mécanisme de contrôle du tir pour dé-
charger le révolver (10) ;
une paire de saillies espacées s’étendant vers
l’avant (162), agencées sur le logement de con-
trôle du tir (20), recevant entre elles une saillie
s’étendant vers l’arrière (164), agencée sur la
carcasse du barillet, les saillies s’étendant vers
l’avant définissant chacune une surface de sup-
port du logement de contrôle du tir s’engageant
dans la carcasse du barillet (12) pour absorber
les forces de recul entraînées par la décharge
du révolver.
2. Révolver (10) selon la revendication 1,
dans lequel le logement de contrôle du tir (20) est
fabriqué à partir d’un polymère ; ou
le logement de contrôle du tir (20) englobe un mon-
tant de poignée d’une seule pièce (22), destiné au
montage d’une poignée sur celui-ci, et optionnelle-
ment dans un tel cas
comprenant en outre une entretoise du ressort de
percussion (150), supportée par le montant de poi-
gnée du logement de contrôle du tir.
3. Révolver (10) selon la revendication 1, dans lequel
le logement de contrôle du tir (20) englobe une partie
avant, comportant un insert métallique fileté (105)
pour recevoir une goupille de retenue à filetage com-
plémentaire (19), assurant le montage pivotant d’un
bras de support de barillet (180) sur le révolver pour
supporter de manière rotative le barillet (16).
4. Révolver (10) selon la revendication 1, dans lequel
le logement de contrôle du tir (20) définit en outre
une cavité interne de forme arquée (21) recevant un
chien (18) monté de manière pivotante sur le loge-
ment en vue d’un déplacement pivotant ; et option-
nellement
dans lequel le logement de contrôle du tir (20) a un
profil supérieur arrondi, complémentaire de la forme
19 20
EP 2 185 888 B1
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5
10
15
20
25
30
35
40
45
50
55
de la cavité interne de forme arquée (21), pour em-
pêcher un accrochage du révolver sur les vêtements
d’un utilisateur ; ou optionnellement
dans lequel le chien (18) comporte une partie supé-
rieure de forme arquée complémentaire de la cavité
interne de forme arquée.
5. Révolver (10) selon la revendication 1, dans lequel
le logement de contrôle du tir (20) englobe un pontet
d’une seule pièce (23) ; ou
dans lequel le logement de contrôle du tir (20) est
formé par moulage par injection ; ou
dans lequel le au moins un composant du mécanis-
me de contrôle du tir est un chien pivotant (18) ac-
tionné par une détente (11), le chien et la détente
étant montés de manière pivotante sur le logement
de contrôle du tir (20).
6. Révolver (10) selon la revendication 1, dans lequel
la carcasse du barillet (12) est accouplée au loge-
ment de contrôle du tir (20) par une goupille de re-
tenue à alignement axial (19), reçue à travers un trou
de montage (26) dans une partie inférieure de la car-
casse du barillet, la goupille de retenue s’engageant
dans un insert métallique ouvert vers l’avant (105)
agencé dans la partie avant du logement de contrôle
du tir.
7. Révolver (10) selon la revendication 6, dans lequel
la carcasse du barillet (12) comprend une paire de
trous de montage espacés (96), agencés dans une
partieinférieurelobée(93)delacarcassedubarillet ;
et optionnellement
dans lequel un évidement (107) est défini dans la
partie inférieure lobée (93) entre la paire de trous de
montage (96), recevant un bras oscillant (100) d’un
bras de support du barillet (180) accouplé au barillet
(16) et servant à faire pivoter le barillet latéralement
vers l’extérieur de la carcasse du barillet (12), le bras
oscillant englobant un trou (56) aligné de manière
concentrique avec les trous de montage (96) dans
la partie lobée (93), la goupille de retenue (19) étant
reçue à travers les trous de montage dans la partie
lobée et du bras oscillant ; ou optionnellement
dans lequel la partie inférieure lobée (93) de la car-
casse dubarillet (12) a uneforme arquée et est logée
dans un évidement de forme complémentaire (91)
formé dans le logement de contrôle du tir (20).
8. Révolver (10) selon la revendication 6, dans lequel
la carcasse du barillet (12) est en outre accouplée
aulogement de contrôle du tir (20) par l’intermédiaire
d’une connexion à goupilles arrière supérieure (24),
agencée au moins partiellement derrière le barillet
(16), près d’une partie supérieure du logement.
9. Révolver (10) selon la revendication 8, dans lequel
la connexion àgoupilles arrière supérieure (24) com-
prend une goupille à agencement latéral (94) reçue
à travers des trous de montage à alignement con-
centrique (90, 92) dans la carcasse du barillet (12)
et le logement de contrôle du tir (20) ; et optionnel-
lement
dans lequel le logement de contrôle du tir (20) en-
globe deux trous de montage (92), un trou de mon-
tage étant agencé dans chacune de deux saillies
espacées (162) formées sur le logement, le trou de
montage de la carcasse du barillet (90) étant agencé
dans une saillie (164) formée sur la carcasse du ba-
rillet (12), lagoupille àagencement latéral s’étendant
à travers les trous dans le logement et la carcasse
du barillet.
10. Procédé d’assemblage d’un révolver (10), compor-
tant un logement de contrôle du tir léger (20), com-
prenant les étapes ci-dessous :
fourniture d’un logement de contrôle du tir non
métallique (20) ;
montage d’une détente (11) sur le logement
(20) ;
montage d’un chien (18) sur le logement (20),
en vue d’un déplacement pivotant entre une po-
sition armée et une position non armée ;
fixation d’une carcasse de barillet métallique
(12) sur le logement (20) ;
insertion d’une saillie (164) agencéesur lapartie
arrière de la carcasse du barillet (12) entre une
paire de saillies espacées (162) agencées sur
le logement de contrôle du tir (20); et
engagement desurfacesdesupport définiespar
la paire de saillies (162) sur le logement de con-
trôle du tir (20) dans des surfaces de support
complémentaires sur la carcasse du barillet
(12), en vue d’absorber les forces de recul en-
traînées par la décharge du révolver (10).
11. Procédé selon la revendication 10, dans lequel l’éta-
pe de fixation englobe l’insertion axiale d’une gou-
pille de retenue (19) à travers un trou (96) dans la
carcasse du barillet (12) et l’engagement de la gou-
pille de retenue dans le logement de contrôle du tir
(20).
12. Procédé selon la revendication 11, dans lequel l’éta-
pe d’engagement englobe l’engagement d’une par-
tie filetéedelagoupille de retenue(19) dansuninsert
métallique fileté à alignement axial (105) agencé
dans le logement de contrôle du tir.
13. Procédé selon la revendication 12, comprenant en
outre l’étape d’agencement d’un bras de support de
barillet (180), lebarillet (16) yétantmontédemanière
rotative, dans la carcasse du barillet (12), l’étape de
fixation englobant l’insertion de la goupille de rete-
nue (19) à travers le trou (96) dans la carcasse du
21 22
EP 2 185 888 B1
13
5
10
15
20
25
30
35
40
45
50
55
barillet (12) et une ouverture (56) du support du ba-
rillet (180), pour fixer la carcasse du barillet et le sup-
port du barillet sur le logement de contrôle du tir (20).
14. Procédé selon la revendication 10, dans lequel le
logement de contrôle du tir (20) est composé d’un
polymère.
15. Procédé selon la revendication 11, dans lequel l’éta-
pe de fixation englobe l’insertion latérale d’une gou-
pille (94) à travers des trous à alignement concen-
trique (90, 92), formés dans une partie supérieure
de la carcasse du barillet (12) et le logement de con-
trôle du tir (20).
23 24
EP 2 185 888 B1
14
EP 2 185 888 B1
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EP 2 185 888 B1
16
EP 2 185 888 B1
17
EP 2 185 888 B1
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EP 2 185 888 B1
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EP 2 185 888 B1
20
EP 2 185 888 B1
21
EP 2 185 888 B1
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EP 2 185 888 B1
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EP 2 185 888 B1
24
EP 2 185 888 B1
25
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader’s convenience only. It does not form part of the European
patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be
excluded and the EPO disclaims all liability in this regard.
Patent documents cited in the description
• US 6574898 B [0003]
• US 6928763 B [0003]
• US 5293708 A, STRAYER [0005]
• US 5622 A [0005]
• US 160 A [0005]
• US 3810326 A [0005]

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Ep2185888 b1

  • 1. Note: Within nine months of the publication of the mention of the grant of the European patent in the European Patent Bulletin, any person may give notice to the European Patent Office of opposition to that patent, in accordance with the Implementing Regulations. Notice of opposition shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention). Printed by Jouve, 75001 PARIS (FR) (19)EP2185888B1 TEPZZ _85888B_T (11) EP 2 185 888 B1 (12) EUROPEAN PATENT SPECIFICATION (45) Date of publication and mention of the grant of the patent: 03.04.2013 Bulletin 2013/14 (21) Application number: 08797397.0 (22) Date of filing: 07.08.2008 (51) Int Cl.: F41A 3/66 (2006.01) F41A 19/42 (2006.01) F41C 3/14 (2006.01) F41C 23/10 (2006.01) F41A 21/48 (2006.01) F41C 23/16 (2006.01) (86) International application number: PCT/US2008/072506 (87) International publication number: WO 2009/023531 (19.02.2009 Gazette 2009/08) (54) LIGHT-WEIGHT FIRING CONTROL HOUSING FOR REVOLVER LEICHTES SCHIESSSTEUERGEHÄUSE FÜR EINEN REVOLVER LOGEMENT DE CONTRÔLE DE MISE À FEU LÉGER POUR RÉVOLVER (84) Designated Contracting States: AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT RO SE SI SK TR (30) Priority: 14.08.2007 US 955723 P 01.08.2008 US 184706 (43) Date of publication of application: 19.05.2010 Bulletin 2010/20 (73) Proprietor: STURM, RUGER & COMPANY, INC. Southport, CT 06890 (US) (72) Inventor: ZAJK, Joseph, J. Newport, NH 03773 (US) (74) Representative: Moreland, David et al Marks & Clerk LLP Aurora 120 Bothwell Street Glasgow G2 7JS (GB) (56) References cited: US-A- 422 930 US-A- 465 179 US-A- 678 274 US-A- 3 810 326 US-A- 3 810 326 US-A- 3 918 189 US-A- 5 293 708 US-A- 5 483 766 US-A- 5 622 160 US-A- 5 622 160 • ’Modern Firearms-Handguns-MP412 "REX"’, [Online] XP008131636 Retrieved from the Internet: <URL:http://web.archive.org/web/ 20040813192 555/http://world.guns.ru/ handguns/hg49-e.ht m>
  • 2. EP 2 185 888 B1 2 5 10 15 20 25 30 35 40 45 50 55 Description BACKGROUND OF THE INVENTION [0001] The present invention generally relates to fire- arms, and more particularly to a revolver with a separate firing control housing and cylinder frame. [0002] Revolvers typically include a cylinder frame which rotatably supports a revolving cylinder with a plu- rality of chambers for holding cartridges and a grip frame that provides a structure for mounting and supporting a hand grip attached thereto at the rear of the revolver. The barrel of the revolver is also mounted to the front of or forms part of the cylinder frame. [0003] In some designs such as heavy duty revolvers capable of firing magnum-type loads, a strong one-piece integral frame construction is often preferred which com- bines both the cylinder and grip frames into one integral unit for added durability needed to sustain the shock loads and recoil resulting from firing such high-caliber revolvers. United States Patent 6,574,898 shows a typ- ical one-piece revolver frame. Other known designs such as the revolver shown in U.S. Patent 6,928,763 utilize a two-piece frame construction in which a separate struc- turally light and relatively thin grip frame is attached to the more robust cylinder frame which absorbs the bulk of the recoil forces. In such two-piece designs; the grip frame provides not much more than a narrow skeletal framework for mounting a hand grip thereto. The firing control mechanism components including the hammer, trigger, pawl, and related parts are mounted together in a firing control housing that typically is formed as an in- tegral part of thesubstantiallyheavier cylinder frame. The firing control housing is typically located in the rear of the cylinder frame since these components operably interact with and therefore must be located proximate to the rear of the cylinder for striking a chambered cartridge. In prac- tice, itisdifficult to achieveproper alignment andmeshing between the trigger and hammer operably coupled there- to if these firing control components were mounted in separate frames. To withstand the shock and stresses associated with firing the revolver, the cylinder frame in- cluding the firing control housing have traditionally been made of metal such as steel or aluminum. [0004] Reducing the weight of the component support structures for firearms and therefore the overall weight is desirable for making the firearm easier for a user to carry. This is especially true for compact concealed-carry firearms where weight is an important consideration. However, both cylinder and sometimes separate grip frames used hereto fore for revolvers have traditionally been made completely of metal. This is largely because the firing control components were mounted in the firing control housing portion of the cylinder frame, which nec- essarily is made of metal. Because the metal cylinder frame is far heavier than the grip frame even in two-piece revolver frame constructions, there was little weight sav- ings possible by simply making the grip frame of a lighter material. Although semi-automatic pistols have used non-metallic polymer grip frames in combination with metal reciprocating slides mounted thereon, the concept of using dual materials in revolvers has not been used heretofore because of the limitedpotentialgainsin weight reduction achievable using the foregoing conventional revolver construction with mounting the firing control components in the cylinder frame. Previous use of non- Ometallic materials such as polymers in revolvers has been largely limited to the non-structural handgripswhich typically are attached to the metal grip frame via threaded fasteners. Accordingly, an improved revolver component support structure and filing control arrangement is de- sired. [0005] US 5,293,708 (STRAYER et al) discloses a frame/handgripassemblyprovidedfor autoloadinghand- guns of the Model 1911 A1 type which incorporates a gripless preferably metal frame structure having guide rails for receiving a conventional slide and having a con- figuration for receiving other standard 1911 A1 compo- nents. US 5,622, 160 (CASAS SALVA) discloses im- provements in gas-powered guns of the revolver type. The gun includes a barrel (10), and a revolving projectile loader (11), which is constituted by two pieces obtained by moulding. US 3,810,326 discloses a revolver con- structed in two interloking subassemblies. SUMMARY OF THE VENTION [0006] According to the present invention there is pro- vided a revolver according to appended claim 1, and a method of assembling a revolver according to appended claim 10. In one embodiment, a revolver is provided that includes a cylinder frame for rotatably carrying the cylin- der and a separate firing control housing for mounting and supporting the firing control mechanism components operably associated with the cylinder for discharging the revolver. In one embodiment, the cylinder frame is made of metal while the firing control housing preferably is made of a light-weight non-metallic material, and more preferably in one embodiment is made of a polymer pos- sessing a combination of high strength and toughness. In one embodiment, the rear of the firing control housing includes an elongated rear grip tang for mounting a hand grip thereto. [0007] Advantageously, in contrast to aluminium which is sometimes used for revolver frames, a polymer-based firing control housing frame, for example, according to the preferred embodiment, has approximately equal strength to some aluminium allows with only approxi- mately half of the weight. Furthermore, since the firing control housing is not part of the heavier metal cylinder frame as in known revolver designs, the length of the cylinder frame can be truncated and shortened to allow more of the component support structure to be made from the lighter weight non-metallic material. The pre- ferred embodiment therefore offers a revolver in the same overall unit size to the user at a significantly re- 1 2
  • 3. EP 2 185 888 B1 3 5 10 15 20 25 30 35 40 45 50 55 duced total weight compared with known all metal revolv- ers. In addition, a contrasting and/or textured non-metal- lic firing control housing such as one made of a dark or otherwise colored polymer provides an aesthetically in- teresting and pleasing appearance to many users not seen heretofore in all metal frame revolver designs hav- ing a substantially uniform appearance in color and tex- ture. [0008] According to another embodiment, a sol- id-frame revolver with lateral or side swing-out cylinder is provided that includes a cylinder latching system or mechanism for locking the pivotally movable cylinder into a supportive cylinder frame. Such revolver designs typ- ically include a cylinder swing arm or crane to pivotally mount the cylinder to the cylinder frame for loading car- tridges into or removing spent cartridge casings from the cylinder. In one embodiment, a cylinder latching mech- anism for a revolver includes a cylinder rotatably mount- ed in a frame and a spring-loaded plunger engageable with the cylinder or a component operably associated with the cylinder, such as without limitation an ejector in one embodiment. The plunger is moveable from a locked position to an unlocked position to release the cylinder. In a preferred embodiment, the plunger may be slidably disposed in a cavity in the cylinder frame and retained therein by a retaining plug locked into the frame by an interference fit between a barrel insert and the retaining plug. BRIEF DESCRIPTION OF THE DRAWINGS [0009] The features of the preferred embodiments will be described with reference to the following drawings where like elements are labeled similarly, and in which: [0010] FIG. 1 is a left side cross-sectional view of one embodiment of a revolver with a separate firing control housing; [0011] FIG. 2 is a right side cross-sectional view of the revolver of FIG. 1; [0012] FIGS. 3 is a right side cross-sectional view of the firing control housing of the revolver of FIG. 1 with firing control components mounted therein; [0013] FIG. 4 is a right side view of the firing control housing of the revolver of FIG. 1 with firing control com- ponents mounted therein; [0014] FIG. 5 is a right side perspective view of the firing control housing of the revolver of FIG. 1 with firing control components mounted therein; [0015] FIG. 6 is an exploded front perspective view of the revolver of FIG. 1; [0016] FIG. 7 is a close-up cross-sectional side view of the barrel portion of the revolver of FIG. 1. [0017] FIG. 8 is a rearward-looking exploded perspec- tive view of the barrel portion of the revolver of FIG. 1; [0018] FIG. 9 is a forward-looking exploded perspec- tive view of the barrel portion of the revolver of FIG. 1; [0019] FIG. 10 is left side perspective view of the firing control housing of the revolver of FIG. 1 with firing control components mounted therein; and [0020] FIG. 11 is an exploded rear perspective view of the revolver of FIG. 1. DESCRIPTION OF PREFERRED EMBODIMENTS [0021] The features and benefits of the invention are illustrated and described herein by reference to preferred embodiments. This description of preferred embodi- ments is intended to be read in connection with the ac- companying drawings, which are to be considered part of the entire written description. In the description of em- bodiments disclosed herein, any reference to direction or orientation is merely intended for convenience of de- scription and is not intended in any way to limit the scope of the present invention. Relative terms such as "lower," "upper," "horizontal," "vertical,", "above," "below," "up," "down," "top" and "bottom" as well as derivative thereof (e.g., "horizontally," "downwardly," "upwardly," etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation. Terms such as "attached," "affixed," "connected" and "interconnected," refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly describedotherwise.Moreover, thefeaturesand benefits of the invention are illustrated by reference to the pre- ferred embodiments. Accordingly, the invention express- ly should not be limited to such preferred embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features; the scope of the invention being defined by the claims appended hereto. [0022] Referring to FIGS. 1, a revolver 10 in the form of a double-action solid-frame revolver is shown as in- cluding a cylinder frame 12 with cylinder 16 rotatably car- ried by frame 12 and defining a plurality of chambers 13 formed inside therein for holding cartridges. Cylinder 16 is supported by a cylinder crane 180 including an upper support tube 101 received through the hub of the cylinder and a lower retaining pin 19 removably received through aperture 56 of the crane. Cylinder crane 180 is used to pivot cylinder 16 outwards from cylinder frame 12 from a ready-to-fire position wherein the cylinder is positioned in the frame and a chamber 13 may be aligned with barrel 14, to a lateral loading position for loading cartridges into chambers 13 wherein the cylinder is laterally displaced from the frame. Revolver 10 further includes barrel 14 extending forward from cylinder frame 12 and defining an internal bore 166 for receiving a bullet. In a preferred embodiment, barrel 14 includes a barrel insert 140 which is a separate component that is removably received in barrel mounting bore 79 of cylinder frame 12 (best shown in FIGS. 7 and 8) and supported by the frame as shown 3 4
  • 4. EP 2 185 888 B1 4 5 10 15 20 25 30 35 40 45 50 55 herein. In other embodiments, the barrel may be formed as an integral part of cylinder frame 12 (not shown). Pref- erably, barrel insert 140 is made of tough metal such as steel that is capable of withstanding deflagration pres- sures from discharging revolver 10 and capable of with- standing the wear caused by the heat and friction of the bullet as it travels through the internal bore 166. In a preferred embodiment, cylinder frame 12 is preferably made of metal, and more preferably may be aluminum, titanium, or steel. [0023] With continuing reference to FIGS. 1, 2, and 7, revolver 10 further includes a spring-loaded ejector 106 for ejecting spent cartridge casings from the revolver. Ejector 106 is disposed at the rear of cylinder 16 and is configuredtooperablyengage therim ofa cartridgewhen disposed in each cylinder 13. An ejector rod 104 having a passageway disposed therethrough is coupled to ejec- tor 106 and extends axially forward through cylinder 16. Ejector spring 103 biases ejector rod 104 forward and may be depressed by a user to ejector spent casing from revolver 10 in a conventional manner. In a preferred em- bodiment, ejector rod 104 preferably includes a for- ward-extending ejector rod extension 17 which is config- ured to engage an end cap 71 disposed thereon. Pref- erably, at least a portion of ejector rod extension 17 is externally threaded to engage complementary-config- ured internal threads on end cap 71, further described herein. [0024] With reference to FIGS. 1 and 2, revolver 10 further includes a separate firing control housing 20 at- tached to the rear of cylinder frame 12 for mounting and housing the firing control components used to discharge and operate the revolver. In one embodiment, firing con- trol housing 20 is removably attachable to cylinder frame 12. In one embodiment, the rear of firing control housing 20 includes an elongated rear grip tang 22 for supporting and mounting a one-piece or two-piece hand grip (not shown) thereto. In one possible embodiment as shown, firing control housing 20 preferably mayinclude a forward extending portion defining an integral trigger guard 23. In other embodiments, trigger guard 23 may be a sepa- rate component that attaches to firing control housing 20 and/or cylinder frame 12. [0025] Preferably, firing control housing 20 may be made of a light-weight non-metallic material, and more preferably in one embodiment may be made from a pol- ymer. In a preferred embodiment, firing control housing 20 is made of a composite material such as a fiber-rein- forced polymer for added strength and toughness to with- stand the forces of firing revolver 10. Some typical suit- able and durable polymers that may be used without lim- itation are fiber-reinforced nylons and urethanes. Any suitable non-metallic light-weight material may be used so long as it has sufficient strength and toughness to withstand forces generated from firing revolver 10. In a preferred embodiment, firing control housing 20 is made by a molding process. Advantageously, in contrast to us- ing metals, fabricating firing control housing 20 from a polymer via molding processes allows complex and in- tricate shapes and openings to be economically created and which are needed to incorporate the various firing control mechanism and other components. Moreover, such intricate shapes and openings either cannot tech- nically be produced in metals or require extensive ma- chining steps which are cost prohibitive. [0026] It will be appreciated that although firing control housing 20 is shown in application to a double-action revolver with an internal hammer 18, the invention may also be used with equal benefit for single-action and dou- ble-action revolvers having either internal hammers or hammers with an exposed spur that is manually cockable by a user. Accordingly, the invention is not limited to dou- ble action and/or internal spurless hammer revolver de- signs as illustrated by the preferred embodiment herein. [0027] It will be appreciatedthat while a fiber reinforced polymer is the preferred material for the firing control housing, certain revolver cartridges generate very high firing pressures and resulting forces on the revolver frame. These may exceed the strength of the polymer firecontrol housing. Therefore, the invention is not limited to polymers but may include metals such as aluminum, titanium, or steel. [0028] Fabricating firing control housing 20 from non-metallic materials such as polymers offers numer- ous possibilities for creating an aesthetically interesting and pleasing overall ornamental appearance for revolver 10 not available in many conventional revolver designs. For example, as best shown inFIG. 2,preferably non-me- talliccylinder firing control housing 20 maybe made dark- er in color than contrasting metallic cylinder frame 12. Thus, in some possible embodiments, firing control hous- ing20 maybe dark greyor black in color. Inother possible embodiments, however, the metallic cylinder frame may be darker (e.g. blued or blackened) whereas the firing controlhousingmaybe madeof acontrasting lighter color in non-metallic material. In addition, in some embodi- ments, firing control housing 20 may have various sur- face textures such as graining, pebbling, dimples, etc. Accordingly, numerous ornamental color and texture combinations are advantageously possible for revolver 10 as a result of using non-metallic materials for firing control housing 20. [0029] Firing control housing 20 may be mounted to cylinder frame 12 in any suitable manner. In one possible embodiment as shown in FIGS. 1, 6, 7, and 11, firing control housing 20 may be mounted to cylinder frame 12 via an upper pinned connection 24 located generally be- hind cylinder 16 and a forward lower pinned connection 25 above trigger guard 23. In a preferred embodiment, upper pinned connection 24 may be formed by pin 94 received through two spaced-apart holes 92 in a pair of projections 162 extending from firing control housing 20 and a single hole 90 in a projection 164 on preferably cylinder frame 12 as shown. Since firing control housing 20 is preferably made of a non-metallic material such as polymer in a preferred embodiment while cylinder frame 5 6
  • 5. EP 2 185 888 B1 5 5 10 15 20 25 30 35 40 45 50 55 12 is made of metal, the added bearing surface provided by two projections 162 on the weaker polymeric housing 20 provides a strong connection to absorb the recoil forc- es from discharging revolver 10 which are distributed over a pair of polymeric projections defining holes 92. [0030] In one embodiment, lower pinned connection 25 for mountingfiringcontrol housing 20 to cylinder frame 12 may be formed by a threaded hole 26 disposed in firing control housing 20 which receives lower retaining pin 19 operably associated with forming a pivot for cyl- inder crane 180. In one embodiment, pin 19 includes a shaft having at least a portion being threaded to engage complementary-shaped threads in hole 26. In a preferred embodiment where firing control housing 20 is made of a non-metallic material and pin 19 is metallic, a metallic threaded insert 105 (best shown in FIG. 7) configured to threadably engage pin 19 may be disposed in firing con- trol housing hole 26 to prevent stripping of threads in the generally softer non-metallic housing. In a preferred em- bodiment, retaining pin 19 may have a head at one end configured to be engaged by a tool such as a slotted, Phillips, or other shaped screwdriver for securing pin 19 to firing control housing 20. [0031] With continuing reference to FIGS. 1, 6, and 7, retaining pin 19 in one embodiment may be received through a pair of spaced-apart holes96 defined in a lobed portion 93 formed near the bottom forward section of cyl- inder frame 12 (see FIGS. 6 and 7). Lobed portion 93 further defines a recess 107 disposed between holes 96 whichisconfiguredtoreceivethe lower portion of cylinder crane swing arm 100 with aperture 56. In one embodi- ment, lobed portion 93 of cylinder frame 12 is received in a complementary-shaped recess 91 formed on a for- ward portion of firing control housing 20 as best shown in FIGS. 6 and 7. When lobed portion 93 is seated in recess 91 of cylinder frame 12, holes 96 in lobed portion 93, aperture 56 in swing arm 100, and threaded hole 26 in cylinder frame 12 preferably become concentrically aligned so that retaining pin 19 may be inserted there- through to couple the cylinder frame 12 and cylinder crane 180 to the front of firing control housing 20. Re- taining pin 19 is threaded into hole 26 or metallic insert 105 to secure the cylinder frame 12 and firing control housing 20 together. [0032] It will be appreciated that the foregoing lower pinned connection 25 construction with retaining pin 19 provides a robust attachment of the cylinder frame to the preferablylighter-weight,non-metallic firingcontrol hous- ing that iscapableof withstandingrecoil forces generated by discharging revolver 10. Unlike the use of polymer grip frames in semi-automatic pistols which have recip- rocating slidesand recoil springstoabsorb therecoil forc- es, all of the recoil forces generated by revolvers are absorbed by the historically metal cylinder frame and metal grip frames, both of which traditionally have been made of steel and/or aluminum. Therefore, pinned at- tachment of the metal-to-metal frame components of conventional revolvers using relatively small metal pins and fasteners have heretofore been relied upon to pre- vent separation of the cylinder frames and grip frames duetorecoil forces.Thistraditional typeofmountingtech- nique would lack sufficient strength and be generally un- suitable for coupling a metal cylinder frame to non-me- tallicfiringcontrol housingor similarstructure, particularly for the front mount which experiences the highest bend- ing stresses when discharging a revolver. The robust mounting arrangement provided herein provides a se- cure mount capable of withstanding the recoil forces and stress associated with recoil making the use of light- weight, non-metallic firing control housings possible. [0033] FIG. 6 shows an exploded perspective view of revolver 10. Cylinder frame 12 defines an opening 15 which receives cylinder 16. In contrast to conventional larger and heavier metal cylinder frames, the truncated length and reduced size of the metal cylinder frame 12 is made possible by mounting the firing control compo- nents in a separate preferably non-metallic and lighter- weight firing control housing 20 (see, e.g. FIGS. 3 and 4). In a preferred embodiment, firing control housing 20 is made of a polymer and includes grip tang 22 to further reduce weight. [0034] Figures 3-5 show various right side views of the firing control housing 20 with the firing control compo- nents supported and mounted therein. As shown in FIG. 3, in one embodiment grip tang 22 is configured to define an opening 41 for receiving an optional rotary mainspring lock 40 and its associated lock housing 42 (shown in FIG. 4) mounted to the grip tang using pins inserted in holes 43. The rotary lock 40 interacts with hammer strut 64 to disable the firing control mechanism. [0035] Referring now primarily to FIGS. 1-5 and 10, revolver 10 in a preferred embodiment includes a firing controlmechanismcompletelysupportedbyfiring control housing 20 that is independent of the cylinder frame 12, and which mechanism generally includes the following firing control components: trigger 11, hammer 18, cylin- der lock 32, hammer lever or dog 34, pawl 35, and main- spring assembly 30 with mainspring 31. In one embodi- ment, mainspring assembly 30 includes mainspring strut 64 having an upper end 150 pinned connection to pin 36 of hammer 18 andalower end37bracedagainstaportion of grip tang 22. In one embodiment shown in the figures, lower end 37 of strut 64 may be engaged with a rotary lock 40 that may be provided and disposed in grip tang 22. Hammer dog 34 is essentially a spring-biased lever that is pivotably mounted to hammer 18 about a pinned connection 52 andisoperably positionedbetween trigger 11 and hammer 18. Hammer dog 34 is biased upwards (clockwise in FIG. 1) by a spring 54 (see FIG. 2) towards hammer 18 and is engageable by the rear of trigger 11. Hammer dog 34 is rotated upwards in response to a trig- ger pull to fully cock and then release hammer 18 forward for discharging revolver 10 in a conventional double ac- tion operating mode. When released, trigger 11 then re- turns downward and forward after firing to the position shown in FIG. 1. 7 8
  • 6. EP 2 185 888 B1 6 5 10 15 20 25 30 35 40 45 50 55 [0036] Hammer 18 is pivotably mounted to firing con- trol housing 20 about a pinned connection 53 and is mov- able in rearward and forward arcuate motions. Hammer 18 is biased forward towards the cylinder by mainspring 31 as noted above. As shown in the preferred embodi- ment, hammer 18 is completely internal and movably dis- posed in cavity 21 of firing control housing 20. In one embodiment, the upper portion hammer 18 may have a rounded or arcuate profile and upper surface as shown that complements a corresponding arcuate inner profile of cavity 21. Since firing control housing 20 is advanta- geously completely enclosed in the preferred embodi- ment, foreign debris cannot enter cavity 21 and contam- inate the firing mechanism unlike some conventional housing designs which sometimes have an upper open- ing even when spurless hammers are used. Advanta- geously, the use of non-metallic materials such as mold- ed polymers for firing control housing 20 makes fabrica- tion of intricate details and curved contours possible and more economical than fabricating comparable metal housings which may require separate and additional ma- chining steps to create these features. In addition, raw production costs associated with molding polymers to form firing control housing as shown and described here- in is advantageously significantly less than producing such a housing in metal. Moreover, it should be noted that the smooth, rounded top profile of firing control hous- ing 20 is ideally suited for small concealed-carry revolv- ers since the revolver will not snag on a user’s clothing when drawn. Although the preferred embodiment is an enclosed spurlesshammer, the invention is not be limited to this design and may also include versions with an open slot for a protruding, spurred hammer that can be man- ually operated by the user. [0037] With continued reference to FIGS. 1-5 and 10, trigger 11 is pivotably mounted to firing control housing 20 about a pinned connection 38 and moves arcuately in response to a trigger pull by a user. Trigger 11 is biased downwards and forward by trigger torsion spring 33. Cyl- inder lock 32 is mounted about pinned connection 39 to firing control housing 20 and is actuated by trigger 11. Cylinder lock 32 keeps one of the chambers 13 concen- trically aligned with the bore of barrel insert 140 during firing. Cylinder lock 32 is preferably biased upwards by a spring (not shown) into engagement with a cylinder lock depression 50 formed in cylinder 16. Preferably, a cylin- der lock depression 50 is provided for each chamber. When trigger 11 is pulled rearwards, a front portion of the trigger ahead of pinned connection 38 rotates down- wards (counter-clockwise in FIG. 1) which engages and rotates cylinder lock 32 downwards in an opposite direc- tion (clockwise in FIG. 1) about pin 39. This motion dis- engages cylinder lock 32 from one of the cylinder lock depressions 50 (see FIG. 1) so that cylinder 16 may be rotated by pawl 35 in a conventional manner to the next firing position in response to pulling the trigger 11. When trigger 11 reaches a predetermined rearward point and a cylinder 13 containing the next cartridge to be dis- charged aligns with barrel insert 140, cylinder lock 32 is released by the trigger and returns to its initially upward position to engage an new cylinder lock depression 50. Further rearwardmotionof hammer 18 releases the ham- mer to strike and detonate the cartridge directly or indi- rectly via an intermediate firing pin carried by the cylinder frame 12 positioned between the hammer and cartridge. [0038] As described above, pulling trigger 11 also cocks and releases hammer 18 to discharge revolver 10, When trigger 11 is pulled, an extension arm 51 projecting rearwards from the trigger engages and rotates hammer dog 34upwards (clockwise in FIG. 1) whichinturnrotates hammer 18 rearwards (clockwise in FIG. 1) to a prede- termined point where the hammer is then released to strike a cartridge in one of the chambers 13 or an inter- mediate firing pin disposed between the hammer and cartridge. [0039] With continued reference to FIGS. 1-5 and 10, the firing control mechanism of revolver 10 may include a transfer bar 55 in some embodiments. Transfer bar 55 is vertically movable in response to a trigger pull and reduces the likelihood that the revolver will fire in the ab- sence of a trigger pull. In one embodiment, transfer bar 55 may be positioned forward of hammer dog 34 and is movably coupled to trigger 11 via a pinned connection 57. Pawl 35 may also be movably coupled to trigger 11 via same pinned connection 57 or by a different connec- tion. A spring-loaded firing pin 60 (shown in FIGS. 1 and 2 without the spring for clarity) is received in a recess formed in cylinder frame 12 and axially movable therein to strike a cartridge when loaded in chamber 13. When trigger 11 is pulled, transfer bar 55 moves vertically up- wards in response and becomes positioned between hammer 18 and firing pin 60. As hammer 18 becomes fully cocked and is then released as described herein, the hammer strikes transfer bar 55 which in turn transfers the force to firing pin 60 propelling the firing pin forward to strike a cartridge. In the absence of a trigger pull, ham- mer 18 preferably is incapable of reaching firing pin 60 when the hammer is in its forward-most position. [0040] With reference to FIGS. 1-2, 6, and particularly FIG. 7, cylinder crane 180 includes anupper support tube 101 that includes a rearward-extending cylindrical por- tion received in the hub 160 of the cylinder 16 and a forward-extending portion that in one embodiment is re- ceived in a complementary shaped recess 70 in the for- ward portion of cylinder frame 12. In one embodiment best shown in FIG. 6, the forward-extending portion of support tube 101 need not be completely cylindrical in shape since it is disposed in cylinder frame 12 and not the cylindrically-shaped cylinder hub. Support tube 101 rotatably supports cylinder 16 in cylinder frame 12. In a preferred embodiment, upper support tube 101 prefera- bly is hollow to axially slidably receive center pin rod 62 and ejector rod 104 received at least partially in tube 101. Cylinder center pin rod 62 is biased rearward by spring 102 (best shown in FIG. 7) and axially movable being actuated by a cylinder release latch 61 (shown in FIG. 9 10
  • 7. EP 2 185 888 B1 7 5 10 15 20 25 30 35 40 45 50 55 10). Center pin rod 62 allows a user to disengage ejector rodextension17fromcylinderframe12andpivotcylinder 16laterallyoutwards fromthecylinder frame 12 asfurther described herein to load cartridges into or eject spent casings from cylinder chambers 13 using ejector 106. [0041] In one possible embodiment, upper support tube 101 is disposed on top of crane swing arm 100 (best shown in FIG. 6). Support tube 101 may be formed as an integral part of swing arm 100 or may be a separate component attached thereto in other embodiments. Ap- erture 56 is defined by a lower portion of swing arm 100 to receive crane retaining pin 19 therein. [0042] Figures 7-9 show one embodiment of a cylinder crane latching system including a latching member such as plunger 72, biasing spring 73, and retaining plug 75. Asbest shown inFIGS. 8and9,retainingplug75includes an enlarged front head 80 with hole therein to allow a portion of plunger 72 such as stem 98 to be projected therethrough and a generally cylindrical rear sleeve 81 that is inserted into a cavity 74 formed in cylinder frame 12. At least a portion of plunger 72 is slidably disposed in cavity 74 of cylinder frame 12 as shown, which also houses spring 73. In one embodiment, spring 73 is a helical compression spring. Preferably, a portion of plunger 72 and spring 73 are disposed in sleeve 81 of retaining plug 75. Plunger 72 includes a generally cylin- drical rear projection 87 that preferably extends rear- wardsat leastpartiallyintorecess70through arear open- ing 120 in cavity 74 as shown and is slidably received in an axial opening 108 in the tip of end cap 71 such that the plunger contacts and biases cylinder center pin rod 62 rearwards. The rear of rod 62 is acted upon by cylinder releaselatch 61 (seeFIGS. 1and10) whichaxiallymoves the rod against the force of spring 73 when actuated. [0043] A front portion of plunger 72 in one embodiment includes a stem 98 that is slidably received in a forward aperture 99 of retaining plug 75. Stem 98 helps guide plunger 72 when spring 73 is compressed and the plung- er is moved forward as described herein, thereby pro- jecting a portion of stem 98 through aperture 99. The interaction of stem 98 and aperture 99 adds stability to axial movement of plunger 72 in cavity 74. In one em- bodiment, plunger 72 includes a flanged portion 86 that engages a portion of cylinder frame 12 surrounding rear opening 120 adjacent to cavity 74 to prevent the plunger from being ejectedrearwardsthroughthe cavitybyspring 73. Preferably, flanged portion 86 is larger in diameter than rear opening 120. In one embodiment, front opening 121 of cavity 74 has a larger diameter than rear opening 120 and at least a slightly larger diameter than flanged portion 86 to allow plunger 72 to be inserted into cavity 74 from the front. Cavity 74 preferably is bored, drilled, or otherwise formed in cylinder frame 12 from the front since the tooling necessary to produce the cavity is gen- erally not accessible from the rear of the cylinder frame, which in a preferred embodiment has a generally solid structure at the rear except for two small holes for the firing pin 60 and center pin rod 62 (see FIG. 6). [0044] With reference to FIGS. 7-10, when the user wishes to reload revolver 10, cylinder release latch 61 is depressed which engages the rear of center pin rod 62 and movestherod forwardagainst spring-loadedplunger 72, which preferably is in contact with the front of the rod as shown. Plunger 72 is forced forward and retracted into cavity 74 while compressing spring 73 (not shown) to a point where cap 71 may be disengaged from the plunger allowing the cylinder 16 to be swung out laterally from cylinder frame 12. After cylinder 16 is swung out and pin rod 62 disengages plunger 72, plunger 72 is free to re- emerge rearwards from cavity 74 into recess 70 under the force of spring 73. [0045] To return cylinder 16 to cylinder frame 12, the user pushes the cylinder back into the frame. Cap 71 engages plunger 72 forcing the plunger back again into cavity 74 until the hole in the end of the cap becomes concentrically aligned with the plunger which then reent- ers the cap and returns to the position shown in FIG. 7 before release latch 61 was actuated. To facilitate smoothengagement and movement between cap 71and plunger 72, the rear portion of the plunger such as rear projection 87 is preferably shaped with a biased surface 82 that engages cap 71 which preferably is cylindrically- shaped. In one embodiment, forward end of cap 71 may also preferably be rounded as shown to facilitate smooth engagement with plunger 72. In one embodiment, biased surface 82 of plunger 72 may be retained in the orienta- tion shown by providing a longitudinal slot 83 in the bot- tom of plunger sleeve81 whichis adapted andconfigured to slidably receive a lug 84 on the bottom of the plunger. [0046] As best shown in FIGS. 7-10, plunger 72 and retaining plug 75 may be retained in cylinder frame 12 in a preferred embodiment without the use of a cross-pin and complex arrangements as used in some convention- al revolver designs. Head 80 of retaining plug 75 may be configured with a stepped portion 76 which is engaged by a radially-enlarged flange or boss 77 on the front of barrel insert 140. Preferably, barrel insert 140 may have an internal rifled surface and external threads that en- gage complementary internal threads in barrel mounting bore 79 in barrel 14 of cylinder frame 12. When barrel insert 140 is threaded into cylinder frame 12, stepped portion 76 of retaining plug 75 is engaged by and trapped behind boss 77 of barrel insert 140 via surface-to-surface contact, thereby locking the end cap 71 to revolver 10. Advantageously, this provides a mechanically simple means for securing retaining plug 75 in revolver 10 with- out the use of pins. The front horizontal part of stepped portion 76 of retaining plug 75 preferably may be arcu- ately shaped as shown to mate with the cylindrical con- tour of boss 77 which rests thereon. This also helps main- tain retaining plug 75 in the position shown so that slot 83 in sleeve 81 remains on bottom to in turn maintain biased surface 82 of plunger 72 in a vertical position via sliding engagement of bottom lug 84 with the slot. [0047] The foregoing cylinder lock system advanta- geously is mechanically simple, reliable, and accom- 11 12
  • 8. EP 2 185 888 B1 8 5 10 15 20 25 30 35 40 45 50 55 plished in fewer parts than some convention revolver de- signs that reduces production costs in both materials and assembly labor. The cylinder latching system also has economic advantage, as the cap 71 and/or retaining plug 75 may be produced from either metal or non-metallic materials, and may be produced either by metal injection molding (MIM) or via injection molding of a polymer. [0048] A preferred method of assembling the cylinder latching system will now be described with reference to FIGS. 7-9. The method includes inserting plunger 72 into cavity 74 of cylinder frame 12. Preferably, plunger 72 is inserted into cavity 74 from the front of cylinder frame 12 through front opening 121. Plunger 72 is preferably ori- ented so that biased surface 82 faces the left side of pistol 10 (as shown in FIG. 9) and lug 84 is on the bottom to be subsequently received by slot 83 in sleeve 81. Next, spring 73 is inserted into cavity 74 and engaged with plunger flanged portion 86 forcing the plunger rearwards and extending rear projection 87 through rear opening 120 of the cavity (if not already extended therethrough). Flanged portion 86 of plunger 72 engages a portion of cylinder frame 12 surrounding opening 120. Retaining plug 75 is then inserted into cavity74 withsleeve81 being first received in the cavity. Preferably, slot 83 in sleeve 81 is slidably engaged with lug 84 of plunger 72. Stepped portion 76 of retaining plug 75 engages a complementa- ry-shaped portion of cylinder frame 12 and becomes seated in the frame. Barrel insert 140 is then rotationally inserted into barrel 14 engaging the external threads on the insert with the internal threads 79 formed on the bar- rel. Stepped portion 76 is engaged by a radially-enlarged flange or boss 77 on the front of barrel insert 140, thereby trapping and locking retaining plug 75 in cylinder frame 12. [0049] In another alternative embodiment, spring 73 may be inserted into sleeve 81 of retaining plug 75 fol- lowed by inserting plunger 72 into the retaining plug be- hind the spring. Slot 83 in sleeve 81 is preferably slidably engaged with lug 84 of plunger 72. The retaining plug-plunger assembly 75, 72 may then be inserted into cavity 74 of cylinder frame 12 in the position shown in FIGS. 7-9. This is followed by threadably inserting barrel insert 140 into barrel 40as described above, andtrapping retaining plug 75 in the cylinder frame with the barrel insert. Claims 1. Arevolver (10) with light-weight firingcontrol housing (20) comprising: a metallic cylinder frame (12) supporting a ro- tatable cylinder (16) defining a plurality of car- tridge-receiving chambers (13), the cylinder be- ing received in a complementary configured opening (15) defined by the cylinder frame; characterised by, a separable firing control housing (20) made of a non-metallic material and attached to the cyl- inder frame (12), the firing control housing sup- porting at least one firing control mechanism component for discharging the revolver (10); a spaced pair of forwardly extending projections (162) disposed on the firing control housing (20) that receive therebetween a rearwardly extend- ing projection (164) disposed on the cylinder frame, the forwardly extending projections each defining a firing control housing bearing surface that engages the cylinder frame (12) for absorb- ing recoil forces from discharging the revolver. 2. The revolver (10) of claim 1 wherein the firing control housing (20) is made of a polymer, or the firing control housing (20) includes an integral grip tang (22) configured for mounting a hand grip thereto, and optionally in such case further comprising a mainspring strut (150) support- ed by the grip tang of the firing control housing. 3. The revolver (10) of claim 1, whereinthefiring control housing (20) includes a forward portion having a threaded metallic insert (105) for receiving a com- plementary threaded retaining pin (19) that pivotably mounts a cylinder crane (180) to the revolver for ro- tationally supporting the cylinder (16). 4. The revolver (10) of claim 1, whereinthefiring control housing (20) further defines an arcuately-shaped in- ternal cavity(21) that housesahammer (18) pivotally mounted to the housing for pivotable movement, and optionally wherein the firing control housing (20) has a rounded top profile that complements the shape of the arcu- ately-shaped internal cavity (21) to prevent snagging the revolver on a user’s clothing, or optionally wherein the hammer (18) has an arcuately-shaped top that complements the arcutately-shaped internal cavity. 5. The revolver (10) of claim 1, whereinthefiring control housing (20) includes an integral trigger guard (23), or wherein the firing control housing (20) is formed by injection molding, or wherein the at least one firing control mechanism component is a pivotable hammer (18) actuated by a trigger (11), the hammer and the trigger being piv- otably mounted to the firing control housing (20). 6. The revolver (10) of claim 1, wherein the cylinder frame (12) is coupled to the firing control housing (20) by an axially-aligned retaining pin (19) received through a mounting hole (26) in a lower portion of the cylinder frame, the retaining pin engaging a fron- 13 14
  • 9. EP 2 185 888 B1 9 5 10 15 20 25 30 35 40 45 50 55 tally open metallic insert (105) disposed in the for- ward portion of the firing control housing. 7. The revolver (10) of claim 6, wherein the cylinder frame (12) comprises a pair of spaced apart mount- ing holes (96) disposed in a lower lobed portion (93) of the cylinder frame, and optionally wherein a recess (107) is defined in the lower lobed portion (93) between the pair of mounting holes (96) that receives a swing arm (100) of a cylinder crane (180) coupled to the cylinder (16) operable to pivot the cylinder laterally outwards from the cylinder frame (12), the swing arm including a hole (56) con- centrically aligned with the mounting holes (96) in the lobed portion (93) wherein the retaining pin (19) being received through the mounting holes in the lobed portion and swing arm, or optionally wherein the lower lobed portion (93) of the cylinder frame (12) is arcuately shaped and is seated in a complementary shaped recess (91) formed in the firing control housing (20). 8. The revolver (10) of claim 6, wherein the cylinder frame (12) is further coupled to the firing control housing (20) via an upper rear pinned connection (24) located at least partially behind the cylinder (16) near an upper portion of the housing. 9. The revolver (10) of claim 8, wherein the upper rear pinned connection (24) comprises a laterally dis- posed pin (94) received through concentrically aligned mounting holes (90, 92) in the cylinder frame (12) and firing control housing (20), and optionally wherein the firing control housing (20) includes two mounting holes (92) with one mounting hole being disposed in each of two spaced apart projections (162) formed on the housing and the cylinder frame mounting hole (90) is disposed in a projection (164) formed on the cylinder frame (12), the laterally dis- posed pin extending through the holes in the housing and cylinder frame. 10. A method of assembling a revolver (10) having a light-weight firing control housing (20) comprising: providing a non-metallic firing control housing (20); mounting a trigger (11) to the housing (20); mounting a hammer (18) to the housing (20) for pivotable movement between a cocked and an uncocked position; securing a metallic cylinder frame (12) to the housing (20); inserting a projection (164) disposed on the rear of the cylinder frame (12) between a pair of spaced apart projections (162) disposed on the firing control housing (20); and engaging bearing surfaces defined by the pair of projections (162) on the firing control housing (20) with mating bearingsurfacesonthecylinder frame (12) for absorbing recoil forces from dis- charging the revolver (10). 11. The method of claim 10, wherein the securing step includes axially inserting a retaining pin (19) through a hole (96) in the cylinder frame (12) and engaging the retaining pin with the firing control housing (20). 12. The method of claim 11, wherein the engaging step includes engaging a threaded portion of the retaining pin (19) with an axially aligned threaded metallic in- sert (105) disposed in the firing control housing. 13. The method of claim 12, further comprising placing a cylinder crane (180) with the cylinder (16) rotatably mounted thereon into the cylinder frame (12), and wherein the securing step includes inserting the re- taining pin (19) through the hole (96) in the cylinder frame (12) and an aperture (56) in the cylinder crane (180) to secure the cylinder frame and the cylinder crane to the firing control housing (20). 14. The method of claim 10, wherein the firing control housing (20) is made of a polymer. 15. The method of claim 11, wherein the securing step includes laterally inserting a pin (94) through con- centrically aligned holes (90, 92) formed in an upper part of the cylinder frame (12) and firing control hous- ing (20). Patentansprüche 1. Revolver (10) mit einem leichten Abschuss-Steue- rungsgehäuse (20), der Folgendes umfasst: einenmetallischen Trommelrahmen (12), derei- ne drehbare Trommel (16) trägt, die mehrere Patronenaufnahmekammern (13) definiert, wo- bei die Trommel in einer komplementär konfigu- rierten Öffnung (159) aufgenommen wird, die durch den Trommelrahmen geformt wird, ge- kennzeichnet durch ein abtrennbares Abschuss-Steuerungsgehäu- se (20), das aus einem nichtmetallischen Werk- stoff hergestellt und an dem Trommelrahmen (12) befestigt ist, wobei das Abschuss-Steue- rungsgehäuse wenigstens einen Bestandteil ei- nes Abschuss-Steuerungsmechanismus zum Abfeuern des Revolvers (10) trägt, ein mit Zwischenraum angeordnetes Paar von sich nach vorn erstreckenden Vorsprüngen (162), angeordnet an dem Abschuss-Steue- rungsgehäuse (20), die zwischen denselben ei- nen sich nach hinten erstreckenden Vorsprung 15 16
  • 10. EP 2 185 888 B1 10 5 10 15 20 25 30 35 40 45 50 55 (164), angeordnet an dem Trommelrahmen, aufnehmen, wobei die sich nach vom erstrek- kenden Vorsprünge jeweils eine Lagerfläche für das Abschuss-Steuerungsgehäuse definieren, die den Trommelrahmen (12) in Eingriff nimmt, um Rückstoßkräfte vom Abfeuern des Revol- vers zu absorbieren. 2. Revolver (10) nach Anspruch 1, wobei das Abschuss-Steuerungsgehäuse (20) aus einem Polymer hergestellt ist oder das Abschuss-Steuerungsgehäuse (20) eine inte- grale Griffangel (22) einschließt, die zum Anbringen eines Handgriffs an derselben konfiguriert ist, und der in einem solchen Fall wahlweise ferner eine Schlagfederstrebe (150) umfasst, die durch die Griffangel des Abschuss-Steuerungsge- häuses getragen wird. 3. Revolver (10) nach Anspruch 1, wobei das Ab- schuss-Steuerungsgehäuse (20) einen vorderen Abschnitt, der einen mit Gewinde versehenen me- tallischen Einsatz (105) hat, zum Aufnehmen eines komplementär mit Gewinde versehenen Haltestifts (19), der schwenkbar einen Trommelkran (180) an dem Revolver anbringt, um die Trommel (16) dreh- bar zu tragen. 4. Revolver (10) nach Anspruch 1, wobei das Ab- schuss-Steuerungsgehäuse (20) ferner einen bo- genförmigen inneren Hohlraum (21) definiert, der ei- nen Hahn (18) aufnimmt, der für eine Schwenkbe- wegung schwenkbar an dem Gehäuse angebracht ist, und wahlweise wobei das Abschuss-Steuerungsgehäuse (20) ein abgerundetes oberes Profil hat, das die Form des bogenförmigen inneren Hohlraums (21) ergänzt, um ein Hängenbleiben des Revolvers an der Kleidung eines Benutzers zu verhindern, oder wahlweise wobei der Hahn (18) eine bogenförmige Oberseite hat, die den bogenförmigen inneren Hohlraum er- gänzt. 5. Revolver (10) nach Anspruch 1, wobei das Ab- schuss-Steuerungsgehäuse (20) einen integralen Abzugsschutz (23) einschließt oder wobei das Abschuss-Steuerungsgehäuse (20) durch Spritzgießen geformt ist oder wobei der wenigstens eine Bestandteil des Ab- schuss-Steuerungsmechanismus ein schwenkba- rer Hahn (18) ist, der durch einen Abzug (11) betätigt wird, wobei der Hahn und der Abzug schwenkbar an dem Abschuss-Steuerungsgehäuse (20) ange- bracht sind. 6. Revolver (10) nach Anspruch 1, wobei der Trommel- rahmen (12) durch einen axial ausgerichteten Hal- testift (19), der durch ein Anbringungsloch (26) in einem unteren Abschnitt des Trommelrahmens auf- genommen wird, an das Abschuss-Steuerungsge- häuse (20) gekoppelt ist, wobei der Haltestift einen frontal offenen metallischen Einsatz (105) in Eingriff nimmt, der in dem vorderen Abschnitt desAbschuss- Steuerungsgehäuses angeordnet ist. 7. Revolver (10) nach Anspruch 6, wobei der Trommel- rahmen(12) ein Paar von mit Zwischenraum entfernt angeordneten Anbringungslöchern (96) umfasst, das in einem unteren gelappten Abschnitt (93) des der Trommelrahmens angeordnet ist, und wahlwei- se wobei eine Aussparung (107) in dem unteren ge- lappten Abschnitt (93) zwischen dem Paar von An- bringungslöchern (96) definiert ist, die einen Schwenkarm (100) eines an die Trommel (16) ge- koppelten Trommelkrans (180) aufnimmt, der funk- tionsfähig ist, um die Trommel seitlich nach außen aus dem Trommelrahmen (12) zu schwenken, wobei der Schwenkarm ein Loch (56) einschließt, das kon- zentrisch mit den Anbringungslöchern (96) in dem gelappten Abschnitt (93) ausgerichtet ist, wobei der Haltestift (19) durch die Anbringungslöcher in dem gelappten Abschnitt und dem Schwenkarm aufge- nommen wird, oder wahlweise wobei der untere gelappte Abschnitt (93) des Trom- melrahmens (12) bogenförmig gestaltet ist und in einer komplementär geformten Aussparung (91) festsitzt, die in dem Abschuss-Steuerungsgehäuse (20) geformt ist. 8. Revolver (10) nach Anspruch 6, wobei der Trommel- rahmen (12) ferner über eine obere hintere Stiftver- bindung (24), die wenigstens teilweise hinter der Trommel (16) nahe einem oberen Abschnitt des Ge- häuses angeordnet ist, an das Abschuss-Steue- rungsgehäuse (20) gekoppelt ist. 9. Revolver (10) nach Anspruch 8, wobei die obere hin- tereStiftverbindung(24) einenseitlichangeordneten Stift (94) umfasst, der durch die konzentrisch aus- gerichteten Anbringungslöcher (90, 92) in dem Trommelrahmen (12) und dem Abschuss-Steue- rungsgehäuse (20) aufgenommen wird, und wahl- weise wobei das Abschuss-Steuerungsgehäuse (20) zwei Anbringungslöcher (92) einschließt, wobei ein An- bringungsloch in jedem der zwei an dem Gehäuse geformten Vorsprünge (162) angeordnet ist und das Trommelrahmen-Anbringungsloch (90) in einem an dem Trommelrahmen (12) geformten Vorsprung (164) angeordnet ist, wobei sich der seitlich ange- ordnete Stift durch die Löcher in dem Gehäuse und dem Trommelrahmen erstreckt. 10. Verfahren zum Zusammenbauen eines Revolvers (10), der ein leichtes Abschuss-Steuerungsgehäuse 17 18
  • 11. EP 2 185 888 B1 11 5 10 15 20 25 30 35 40 45 50 55 (20) hat, wobei das Verfahren Folgendes umfasst: das Bereitstellen eines nichtmetallischen Ab- schuss-Steuerungsgehäuses (20), das Anbringen eines Abzugs (11) an dem Ge- häuse (20), das Anbringen eines Hahns (18) an dem Ge- häuse (20) für eine Schwenkbewegung zwi- schen einer gespannten und einer nicht ge- spannten Stellung, das Befestigen eines metallischen Trommelrah- mens (12) an dem Abschuss-Steuerungsge- häuse (20), das Einsetzen eines ander Rückseite des Trom- melrahmens (12) angeordneten Vorsprungs (164) zwischen einem Paar von an dem Ab- schuss-Steuerungsgehäuse (20) angeordneten Vorsprüngen (162) und das In-Eingriff-Bringen von Lagerflächen, die durch das Paar von Vorsprüngen (162) an dem Abschuss-Steuerungsgehäuse (20) definiert werden, mit passenden Lagerflächen an dem Trommelrahmen (12), um Rückstoßkräfte vom Abfeuern des Revolvers (10) zu absorbieren. 11. Verfahren nach Anspruch 10, wobei der Befesti- gungsschritt das axiale Einsetzen eines Haltestifts (19) durcheinLoch(96) in dem Trommelrahmen(12) und das In-Eingriff-Bringen des Haltestifts mit dem Abschuss-Steuerungsgehäuse (20) einschließt. 12. Verfahren nach Anspruch 11, wobei der Eingriffs- schritt das In-Eingriff-Bringen eines mit Gewinde versehenenAbschnittsdesHaltestifts(19) miteinem axial ausgerichteten mit Gewinde versehenen me- tallischen Einsatz (105), der in dem Abschuss- Steuerungsgehäuse bereitgestellt wird. 13. Verfahren nach Anspruch 12, das ferner das Anord- nen eines Trommelkrans (180) mit der drehbar an demselben angebrachten Trommel (16) in dem Trommelrahmen (12) umfasst, und wobei der Befe- stigungsschritt das Einsetzen des Haltestifts (19) durch das Loch (96) in dem Trommelrahmen (12) und eine Öffnung (56) in dem Trommelkran (180) umfasst, um den Trommelrahmen und den Trom- melkran an dem Abschuss-Steuerungsgehäuse (20) zu befestigen. 14. Verfahren nach Anspruch 10, wobei das Abschuss- Steuerungsgehäuse (20) aus einem Polymer herge- stellt ist. 15. Verfahren nach Anspruch 11, wobei der Befesti- gungsschritt das seitliche Einsetzen eines Stifts (94) durch konzentrisch ausgerichtete Löcher (90, 92), die in einem oberen Teil des Trommelrahmens (12) und dem Abschuss-Steuerungsgehäuse (20) ge- formt sind, einschließt. Revendications 1. Révolver (10), comportant un logement de contrôle du tir léger (20), comprenant : une carcasse de barillet métallique (12), sup- portant un barillet rotatif (16), définissant plu- sieurs chambres de réception de cartouches (13), le barillet étant reçu dans une ouverture à configuration complémentaire (15) définie par la carcasse du barillet ; caractérisé par un logement de contrôle du tir séparable (20), composé d’un matériau non métallique et fixé sur la carcasse du barillet (12), le logement de contrôle du tir supportant au moins un compo- sant de mécanisme de contrôle du tir pour dé- charger le révolver (10) ; une paire de saillies espacées s’étendant vers l’avant (162), agencées sur le logement de con- trôle du tir (20), recevant entre elles une saillie s’étendant vers l’arrière (164), agencée sur la carcasse du barillet, les saillies s’étendant vers l’avant définissant chacune une surface de sup- port du logement de contrôle du tir s’engageant dans la carcasse du barillet (12) pour absorber les forces de recul entraînées par la décharge du révolver. 2. Révolver (10) selon la revendication 1, dans lequel le logement de contrôle du tir (20) est fabriqué à partir d’un polymère ; ou le logement de contrôle du tir (20) englobe un mon- tant de poignée d’une seule pièce (22), destiné au montage d’une poignée sur celui-ci, et optionnelle- ment dans un tel cas comprenant en outre une entretoise du ressort de percussion (150), supportée par le montant de poi- gnée du logement de contrôle du tir. 3. Révolver (10) selon la revendication 1, dans lequel le logement de contrôle du tir (20) englobe une partie avant, comportant un insert métallique fileté (105) pour recevoir une goupille de retenue à filetage com- plémentaire (19), assurant le montage pivotant d’un bras de support de barillet (180) sur le révolver pour supporter de manière rotative le barillet (16). 4. Révolver (10) selon la revendication 1, dans lequel le logement de contrôle du tir (20) définit en outre une cavité interne de forme arquée (21) recevant un chien (18) monté de manière pivotante sur le loge- ment en vue d’un déplacement pivotant ; et option- nellement dans lequel le logement de contrôle du tir (20) a un profil supérieur arrondi, complémentaire de la forme 19 20
  • 12. EP 2 185 888 B1 12 5 10 15 20 25 30 35 40 45 50 55 de la cavité interne de forme arquée (21), pour em- pêcher un accrochage du révolver sur les vêtements d’un utilisateur ; ou optionnellement dans lequel le chien (18) comporte une partie supé- rieure de forme arquée complémentaire de la cavité interne de forme arquée. 5. Révolver (10) selon la revendication 1, dans lequel le logement de contrôle du tir (20) englobe un pontet d’une seule pièce (23) ; ou dans lequel le logement de contrôle du tir (20) est formé par moulage par injection ; ou dans lequel le au moins un composant du mécanis- me de contrôle du tir est un chien pivotant (18) ac- tionné par une détente (11), le chien et la détente étant montés de manière pivotante sur le logement de contrôle du tir (20). 6. Révolver (10) selon la revendication 1, dans lequel la carcasse du barillet (12) est accouplée au loge- ment de contrôle du tir (20) par une goupille de re- tenue à alignement axial (19), reçue à travers un trou de montage (26) dans une partie inférieure de la car- casse du barillet, la goupille de retenue s’engageant dans un insert métallique ouvert vers l’avant (105) agencé dans la partie avant du logement de contrôle du tir. 7. Révolver (10) selon la revendication 6, dans lequel la carcasse du barillet (12) comprend une paire de trous de montage espacés (96), agencés dans une partieinférieurelobée(93)delacarcassedubarillet ; et optionnellement dans lequel un évidement (107) est défini dans la partie inférieure lobée (93) entre la paire de trous de montage (96), recevant un bras oscillant (100) d’un bras de support du barillet (180) accouplé au barillet (16) et servant à faire pivoter le barillet latéralement vers l’extérieur de la carcasse du barillet (12), le bras oscillant englobant un trou (56) aligné de manière concentrique avec les trous de montage (96) dans la partie lobée (93), la goupille de retenue (19) étant reçue à travers les trous de montage dans la partie lobée et du bras oscillant ; ou optionnellement dans lequel la partie inférieure lobée (93) de la car- casse dubarillet (12) a uneforme arquée et est logée dans un évidement de forme complémentaire (91) formé dans le logement de contrôle du tir (20). 8. Révolver (10) selon la revendication 6, dans lequel la carcasse du barillet (12) est en outre accouplée aulogement de contrôle du tir (20) par l’intermédiaire d’une connexion à goupilles arrière supérieure (24), agencée au moins partiellement derrière le barillet (16), près d’une partie supérieure du logement. 9. Révolver (10) selon la revendication 8, dans lequel la connexion àgoupilles arrière supérieure (24) com- prend une goupille à agencement latéral (94) reçue à travers des trous de montage à alignement con- centrique (90, 92) dans la carcasse du barillet (12) et le logement de contrôle du tir (20) ; et optionnel- lement dans lequel le logement de contrôle du tir (20) en- globe deux trous de montage (92), un trou de mon- tage étant agencé dans chacune de deux saillies espacées (162) formées sur le logement, le trou de montage de la carcasse du barillet (90) étant agencé dans une saillie (164) formée sur la carcasse du ba- rillet (12), lagoupille àagencement latéral s’étendant à travers les trous dans le logement et la carcasse du barillet. 10. Procédé d’assemblage d’un révolver (10), compor- tant un logement de contrôle du tir léger (20), com- prenant les étapes ci-dessous : fourniture d’un logement de contrôle du tir non métallique (20) ; montage d’une détente (11) sur le logement (20) ; montage d’un chien (18) sur le logement (20), en vue d’un déplacement pivotant entre une po- sition armée et une position non armée ; fixation d’une carcasse de barillet métallique (12) sur le logement (20) ; insertion d’une saillie (164) agencéesur lapartie arrière de la carcasse du barillet (12) entre une paire de saillies espacées (162) agencées sur le logement de contrôle du tir (20); et engagement desurfacesdesupport définiespar la paire de saillies (162) sur le logement de con- trôle du tir (20) dans des surfaces de support complémentaires sur la carcasse du barillet (12), en vue d’absorber les forces de recul en- traînées par la décharge du révolver (10). 11. Procédé selon la revendication 10, dans lequel l’éta- pe de fixation englobe l’insertion axiale d’une gou- pille de retenue (19) à travers un trou (96) dans la carcasse du barillet (12) et l’engagement de la gou- pille de retenue dans le logement de contrôle du tir (20). 12. Procédé selon la revendication 11, dans lequel l’éta- pe d’engagement englobe l’engagement d’une par- tie filetéedelagoupille de retenue(19) dansuninsert métallique fileté à alignement axial (105) agencé dans le logement de contrôle du tir. 13. Procédé selon la revendication 12, comprenant en outre l’étape d’agencement d’un bras de support de barillet (180), lebarillet (16) yétantmontédemanière rotative, dans la carcasse du barillet (12), l’étape de fixation englobant l’insertion de la goupille de rete- nue (19) à travers le trou (96) dans la carcasse du 21 22
  • 13. EP 2 185 888 B1 13 5 10 15 20 25 30 35 40 45 50 55 barillet (12) et une ouverture (56) du support du ba- rillet (180), pour fixer la carcasse du barillet et le sup- port du barillet sur le logement de contrôle du tir (20). 14. Procédé selon la revendication 10, dans lequel le logement de contrôle du tir (20) est composé d’un polymère. 15. Procédé selon la revendication 11, dans lequel l’éta- pe de fixation englobe l’insertion latérale d’une gou- pille (94) à travers des trous à alignement concen- trique (90, 92), formés dans une partie supérieure de la carcasse du barillet (12) et le logement de con- trôle du tir (20). 23 24
  • 14. EP 2 185 888 B1 14
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  • 25. EP 2 185 888 B1 25 REFERENCES CITED IN THE DESCRIPTION This list of references cited by the applicant is for the reader’s convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard. Patent documents cited in the description • US 6574898 B [0003] • US 6928763 B [0003] • US 5293708 A, STRAYER [0005] • US 5622 A [0005] • US 160 A [0005] • US 3810326 A [0005]