Herramienta rotativa de velocidad variable 300 lista de partes
1. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 1
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
100
200
300
P.O. Box 1468 Racine, Wisconsin 53401
Call Toll Free for Pour obtenir des informations Llame gratis para
Consumer Information et les adresses de nos centres obtener información
& Service Locations de service après-vente, para el consumidor y
appelez ce numéro gratuit ubicaciones de servicio
1-800-4-DREMEL (1-800-437-3635) www.dremel.com
For English Version Version française Versión en español
See page 2 Voir page 21 Ver la página 41
2. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 2
Power Tool Safety Rules
! WARNING Read and understand all instructions. Failure to follow all instructions listed
below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area When operating a power tool outside, use
Keep your work area clean and well lit. an outdoor extension cord marked "W-A"
Cluttered benches and dark areas invite or "W." These cords are rated for outdoor use
accidents. and reduce the risk of electric shock. Refer to
“Recommended sizes of Extension Cords” in
Do not operate power tools in explosive
the Accessory section of this manual.
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power Personal Safety
tools create sparks which may ignite the dust Stay alert, watch what you are doing and
or fumes. use common sense when operating a
Keep by-standers, children, and visitors power tool. Do not use tool while tired or
away while operating a power tool. under the influence of drugs, alcohol, or
Distractions can cause you to lose control. medication. A moment of inattention while
operating power tools may result in serious
Electrical Safety personal injury.
Double Insulated tools are equipped with a
Dress properly. Do not wear loose clothing
polarized plug (one blade is wider than the
or jewelry. Contain long hair. Keep your
other.) This plug will fit in a polarized outlet
hair, clothing, and gloves away from
only one way. If the plug does not fit fully
moving parts. Loose clothes, jewelry, or long
in the outlet, reverse the plug. If it still does
hair can be caught in moving parts. Keep
not fit, contact a qualified electrician to
handles dry, clean and free from oil and
install a polarized outlet. Do not change
grease.
the plug in any way. Double Insulation
eliminates the need for the three wire Avoid accidental starting. Be sure switch is
grounded power cord and grounded power “OFF” before plugging in. Carrying tools with
supply system. Before plugging in the tool, be your finger on the switch or plugging in tools
certain the outlet voltage supplied is within the that have the switch “ON” invites accidents.
voltage marked on the nameplate. Do not use Remove adjusting keys or wrenches before
“AC only” rated tools with a DC power supply. turning the tool “ON”. A wrench or a key that
Avoid body contact with grounded is left attached to a rotating part of the tool may
surfaces such as pipes, radiators, ranges result in personal injury.
and refrigerators. There is an increased risk Do not overreach. Keep proper footing and
of electric shock if your body is grounded. If balance at all times. Proper footing and
operating the power tool in damp locations is balance enables better control of the tool in
unavoidable, a Ground Fault Circuit Interrupter unexpected situations.
must be used to supply the power to your tool.
Electrician’s rubber gloves and footwear will Use safety equipment. Always wear eye
further enhance your personal safety. protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used
Don't expose power tools to rain or wet for appropriate conditions.
conditions. Water entering a power tool will
increase the risk of electric shock. Tool Use and Care
Use clamps or other practical way to
Do not abuse the cord. Never use the cord
secure and support the workpiece to a
to carry the tools or pull the plug from an
stable platform. Holding the work by hand or
outlet. Keep cord away from heat, oil, sharp
against your body is unstable and may lead to
edges or moving parts. Replace damaged
loss of control.
cords immediately. Damaged cords increase
the risk of electric shock. Do not force tool. Use the correct tool for
your application. The correct tool will do the
2
3. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 3
job better and safer at the rate for which it is serviced before using. Many accidents are
designed. caused by poorly maintained tools. Develop a
Do not use tool if switch does not turn it periodic maintenance schedule for your tool.
“ON” or “OFF”. Any tool that cannot be Use only accessories that are
controlled with the switch is dangerous and recommended by the manufacturer for
must be repaired. your model. Accessories that may be suitable
Disconnect the plug from the power source for one tool, may become hazardous when
before making any adjustments, changing used on another tool.
accessories, or storing the tool. Such Service
preventive safety measures reduce the risk of Tool service must be performed only by
starting the tool accidentally. qualified repair personnel. Service or
Store idle tools out of reach of children and maintenance performed by unqualified
other untrained persons. Tools are personnel could result in a risk of injury. For
dangerous in the hands of untrained users. example: internal wires may be misplaced or
pinched, safety guard return springs may be
Maintain tools with care. Keep cutting tools
improperly mounted.
sharp and clean. Properly maintained tools,
with sharp cutting edges are less likely to bind When servicing a tool, use only identical
and are easier to control. Any alteration or replacement parts. Follow instructions in
modification is a misuse and may result in a the Maintenance section of this manual.
dangerous condition. Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of
Check for misalignment or binding of
electric shock or injury. Certain cleaning agents
moving parts, breakage of parts, and any
such as gasoline, carbon tetrachloride,
other condition that may affect the tools
ammonia, etc. may damage plastic parts.
operation. If damaged, have the tool
Safety Rules for Rotary Tools
Accessories must be rated for at least the Be aware of the switch location, when
speed recommended on the tool warning placing the tool down or when picking the
label. Wheels and other accessories running tool up. You may accidentally activate the
over rated speed can fly apart and cause switch.
injury. Always hold the hand piece firmly in your
Hold tool by insulated gripping surfaces hands during the start-up. The reaction
when performing an operation where the torque of the motor, as it accelerates to full
cutting tool may contact hidden wiring or speed, can cause the shaft to twist.
its own cord. Contact with a "live" wire will Always wear safety goggles and dust
make exposed metal parts of the tool "live" mask. Use only in well ventilated area.
and shock the operator. If cutting into existing Using personal safety devices and working in
walls or other blind areas where electrical safe environment reduces risk of injury.
wiring may exist is unavoidable, disconnect all
fuses or circuit breakers feeding this worksite. After changing the bits or making any
adjustments, make sure the collet nut and
Do not operate the flexible shaft with a any other adjustment devices are securely
sharp bend. Over bending the shaft can tightened. Loose adjustment device can
generate excessive heat on the jacket or hand unexpectedly shift, causing loss of control,
piece. The recommended minimum is 5" loose rotating components will be violently
radius. thrown.
Always disconnect the power cord from Do not reach in the area of the spinning
the power source before making any bit. The proximity of the spinning bit to your
adjustments or attaching any accessories. hand may not always be obvious.
You may unexpectedly cause the tool to start
leading to serious personal injury.
3
4. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 4
Safety Rules for Rotary Tools - (cont.)
Allow brushes to run at operating speed in the workpiece. Nails or foreign objects can
for at least one minute before using wheel. cause the bit to jump.
During this time no one is to stand in front Never start the tool when the bit is
or in line with the brush. Loose bristles or engaged in the material. The bit cutting
wires will be discharged during the run-in time. edge may grab the material causing loss of
Wire and bristle brushes must never be control of the cutter.
operated at speeds greater than Avoid bouncing and snagging the wheel,
15,000/min. Direct the discharge of the especially when working corners, sharp
spinning wire brush away from you. Small edges etc. This can cause loss of control and
particles and tiny wire fragments may be kick-back.
discharged at high velocity during the
“cleaning” action with these brushes and may The direction of feed with the bit into the
become imbedded in your skin. Bristles or material when carving, routing or cutting is
wires will be discharged from the brush at high very important. Always feed the bit into
speeds. the material in the same direction as the
cutting edge is exiting from the material
Wear protective gloves and face shield (which is the same direction as the chips
with wire or bristle brushes. Apply wire or are thrown). Feeding the tool in the wrong
bristle brushes lightly to the work as only direction, causes the cutting edge of the bit to
the tips of the wire/bristles do the work. climb out of the work and pull the tool in the
“Heavy” pressure on bristles will cause the direction of this feed.
wire or bristle to become overstressed,
resulting in a wiping action and will cause the If the workpiece or bit becomes jammed or
bristles/wire to be discharged. bogged down, turn the tool “OFF” by the
switch. Wait for all moving parts to stop
Carefully handle both the tool and and unplug the tool, then work to free the
individual grinding wheels to avoid jammed material. If the switch to the tool is
chipping or cracking. Install a new wheel if left “ON” the tool could restart unexpectedly
tool is dropped while grinding. Do not use causing serious personal injury.
a wheel that may be damaged. Fragments
from a wheel that bursts during operation will Do not leave a running tool unattended,
fly away at great velocity possibly striking you turn power off. Only when tool comes to a
or bystanders. complete stop is it safe to put it down.
Never use dull or damaged bits. Sharp bits Do not grind or sand near flammable
must be handled with care. Damaged bits materials. Sparks from the wheel could ignite
can snap during use. Dull bits require more these materials.
force to push the tool, possibly causing the bit Do not touch the bit or collet after use.
to break. After use the bit and collet are too hot to be
Use clamps to support workpiece touched by bare hands.
whenever practical. Never hold a small Regularly clean the tool's air vents by
workpiece in one hand and the tool in the compressed air. Excessive accumulation of
other hand while in use. Allow for powdered metal inside the motor housing may
sufficient space, at least 6", between your cause electrical failures.
hand and the spinning bit. Round material
Do not allow familiarity gained from
such as dowel rods, pipes or tubing have a
frequent use of your rotary tool to become
tendency to roll while being cut, and may
commonplace. Always remember that a
cause the bit to “bite” or jump toward you.
careless fraction of a second is sufficient to
Clamping a small workpiece allows you to use
inflict severe injury.
both hands to control the tool.
Do not alter or misuse tool. Any alteration or
Inspect your workpiece before cutting.
modification is a misuse and may result in
When cutting irregularly shaped
serious personal injury.
workpieces, plan your work so it will not
slip and pinch the bit and be torn from This product is not intended for use as a
your hand. For example, if carving wood, dental drill, in human or veterinary medical
make sure there are no nails or foreign objects
4
5. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 5
applications. Serious personal injury may Some dust created by
result. ! WARNING power sanding, sawing,
When using the steel saws, cutoff wheels, grinding, drilling, and other construction
high speed cutters or tungsten carbide activities contains chemicals known to
cutters, always have the work secure ly cause cancer, birth defects or other
clamped. Never attempt to hold the work reproductive harm. Some examples of
with one hand while using any of these these chemicals are:
accessories. The reason is that these wheels • Lead from lead-based paints,
will grab if they become slightly canted in the • Crystalline silica from bricks and cement and
groove, and can kick back causing loss of other masonry products, and
control resulting in serious injury. Your second
hand should be used to steady and guide the • Arsenic and chromium from chemically
hand holding the tool. When a cutoff wheel treated lumber.
grabs, the wheel itself usually breaks. When Your risk from these exposures varies,
the steel saw, high speed cutters or tungsten depending on how often you do this type of
carbide cutter grab, it may jump from the work. To reduce your exposure to these
groove and you could lose control of the tool. chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.
5
6. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 6
Symbols
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n No load speed Rotational speed, at no load
.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
orbits etc. per minute
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings.
I, II, III, Higher number means greater speed
0 Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Li-ion RBRC seal Designates Li-ion battery recycling
program
This symbol designates that
This symbol designates this tool is listed by the
that this tool is listed by Canadian Standards
Underwriters Laboratories. Association, to United States
and Canadian Standards. This symbol
designates
This symbol designates This symbol designates that that
that this tool is listed by this tool is listed by this tool
the Canadian Standards Underwriters Laboratories, to complies
Association. United States and Canadian to NOM
Standards. Mexican
Standards.
This symbol designates that this tool is listed by the Intertek Testing
Services, to United States and Canadian Standards.
6
7. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 7
Functional Description and Specifications
Disconnect the plug from the power source before making any
! WARNING assembly, adjustments or changing accessories. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Models 100 & 200 SWITCH
High Speed Rotary Tools (100 SINGLE SPEED)
(200 TWO SPEED)
HANGER
SHAFT LOCK
BUTTON
HOUSING CAP
CORD
COLLET
COLLET
NUT
VENTILATION
OPENINGS
VENTILATION BRUSH COVER
OPENINGS (one on each side)
COLLET
WRENCH
ON/OFF HANGER WRENCH
Model 300 SWITCH STORAGE
High Speed Rotary Tool
SHAFT LOCK
BUTTON
HOUSING CAP
COLLET CORD
COLLET
NUT
VENTILATION
OPENINGS
VENTILATION BRUSH COVER
OPENINGS (one on each side)
Model number 100 200 300
Voltage rating 120V 50 - 60Hz 120V 50 - 60Hz 120V 50 - 60Hz
Amperage rating 1.15A HI 1.15A, LO 0,80A 1.15A
No load speed n0 35,000/min n0 15,000/35,000/min n0 5,000-35,000/min
Collet capacities 1/32, 1/16", 3/32", 1/8" 1/32, 1/16", 3/32", 1/8" 1/32, 1/16", 3/32", 1/8"
7
8. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 8
Assembly
Always unplug Rotary Tool
! WARNING COLLET IDENTIFICATION CHART
before changing accessories,
changing collets or servicing your Rotary Collet sizes can be identified by the rings on
Tool. the back end of collet.
1/32" Collet has one (1) ring.
COLLET SHAFT 1/16" Collet has two (2) rings.
WRENCH LOCK 3/32" Collet has three (3) rings.
BUTTON 1/8" Collet has no rings. (Included in
most tool kits on the tool)
480
1/8"
COLLET COLLET
NUT
TO TO COLLET
TIGHTEN LOOSEN NUT
COLLET NUT — To loosen, first press shaft IDENTIFICATION
lock button and rotate the shaft by hand until RINGS
the lock engages the shaft preventing further
rotation.
481
Do not engage lock while 3/32"
! CAUTION the Rotary Tool is running. 483
COLLET 482
With the shaft lock engaged use the collet 1/32"
1/16" COLLET
wrench to loosen the collet nut if necessary. COLLET
The collet nut must be loosely threaded on
when inserting an accessory. Change BALANCING ACCESSORIES — For
accessories by inserting the new one into the precision work, it is important that all
collet as far as possible to minimize runout and accessories be in good balance (much the
unbalance. With the shaft lock engaged, finger same as the tires on your automobile). To true
tighten the collet nut until the accessory shank up or balance an accessory, slightly loosen
is gripped by the collet. Avoid excessive collet nut and give the accessory or collet a 1/4
tightening of the collet nut when there is no turn. Retighten collet nut and run the Rotary
bit inserted. Tool. You should be able to tell by the sound
COLLETS — Four different size collets (see and feel if your accessory is running in
illustration), to accommodate different shank balance. Continue adjusting in this fashion until
sizes, are available for your Rotary Tool. To best balance is achieved. To maintain balance
install a different collet, remove the collet nut on abrasive wheel points, before each use,
and remove the old collet. Insert the unslotted with the wheel point secured in the collet, turn
end of the collet in the hole in the end of the on the Rotary Tool and run the 415 Dressing
tool shaft. Replace collet nut on the shaft. Stone lightly against the revolving wheel point.
This removes high spots and trues up the
Always use the collet which
! CAUTION matches the shank size of wheel point for good balance.
the accessory you plan to use. Never force The hanger is provided for the use of hanging
a larger diameter shank into a collet. your tool while using the flex-shaft or for
storage. If you do not use the hanger, remove
Note: Most rotary tool kits do not include all
it from the tool and snap it back into place
four collets sizes.
underneath the cord so it will be out of the way
while the tool is in use.
8
9. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 9
Operating Instructions
The Rotary Tool is a handful of high-speed
power. It serves as a carver, grinder, polisher,
sander, cutter, power brush, drill and more.
The Rotary Tool has a small, powerful electric
universal motor, is comfortable in the hand,
and is made to accept a large variety of
accessories including abrasive wheels, drill
bits, wire brushes, polishers, engraving cutters,
router bits, cutting wheels and attachments. Sharpen Tools Drilling
Accessories come in a variety of shapes and
permit you to do a number of different jobs. As
you be come familiar with the range of
accessories and their uses, you will learn just
how versatile the Rotary Tool is. You’ll see
dozens of uses you hadn’t thought of before.
The real secret of the Rotary Tool is its speed.
To understand the advantages of its high
speed, you have to know that the standard
portable electric drill runs at speeds up to
2,800 revolutions per minute. The Rotary Tool Shape Wood Carve Wood
operates at speeds up to 35,000 revolutions
per minute. The typical electric drill is a low-
speed, high torque tool; the Rotary Tool is just
the opposite – a high-speed, low torque tool.
The major difference to the user is that in the
high speed tools, the speed combined with the
accessory mounted in the collet does the work.
You don’t apply pressure to the tool, but simply
hold and guide it. In the low speed tools, you
not only guide the tool, but also apply pressure
to it, as you do, for example, when drilling a hole. Deburr Metal Cut Metal
It is this high speed, along with its compact
and can fly apart as they come up to speed.
size and wide variety of special accessories
This is not common, but it does happen.
and attachments, that makes the Rotary Tool
different from other tools. The speed enables it Practice on scrap materials first to see how the
to do jobs low speed tools cannot do, such as Rotary Tool's high speed action performs.
cutting hardened steel, engraving glass, etc. Keep in mind that the work is done by the
Getting the most out of your Rotary Tool is a speed of the tool and by the accessory in the
matter of learning how to let this speed work collet. You should not lean on or push the tool
for you. To learn about more uses and the during use.
versatility of Dremel accessories and Instead, lower the spinning accessory lightly to
attachments refer to this Owner's Manual or the work and allow it to touch the point at
check our website at www.Dremel.com. which you want cutting (or sanding or etching,
Using the Rotary Tool etc.) to begin. Concentrate on guiding the tool
The first step in learning to use the Rotary Tool over the work using very little pressure from
is to get the “feel” of it. Hold it in your hand and your hand. Allow the accessory to do the work.
feel its weight and balance. Feel the taper of Usually, it is best to make a series of passes
the housing. This taper permits the Rotary Tool with the tool rather than attempt to do all the
to be grasped much like a pen or pencil work in one pass. To make a cut, for example,
(Figure A). pass the tool back and forth over the work,
Always hold the tool away from your face. much as you would a small paint brush. Cut a
Accessories can be damaged during handling, little material on each pass until you reach the
9
10. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 10
desired depth. For most work, the gentle touch less likely to make errors, and will get the most
is best. With it, you have the best control, are efficient work out of the accessory.
Questions or Problems? Call 1-800-437-3635
or check our website at www.Dremel.com
FIG. A FIG. B
For best control in close work, grip the The “Golf Grip” method of holding the
Rotary Tool like a pencil between your tool is used for more aggressive
thumb and forefinger. operations such as grinding a flat surface
or using cutoff wheels.
WARNING
Whenever you hold the tool, be careful
! CAUTION not to cover the air vents with your hand.
This blocks the air flow and causes the motor to overheat.
Wear Eye Protection
Operating Speeds
To select the right speed for each job, use a When the switch indicator is on the high
practice piece of material. setting, the tool runs at about 35,000 RPM.
NOTE: Speed is affected by voltage (MODEL 300)
changes. A reduced incoming voltage will On the vari able speed model, there are
slow the RPM of the tool. switch setting indicators marked with a line.
Slide to the number on the housing to select
(MODEL 100)
the operating speed needed from 5,000 –
On the single speed model, there is an ON-
35,000 RPM. You can refer to the charts
OFF switch. When the switch is on, the tool
on page 17, 18, 19 and 20 to determine the
runs at 35,000 RPM.
proper speed, based on the material being
(MODEL 200) worked and the type of accessory being
On the two-speed model, there is a LO and HI used. These charts enable you to select
switch. When the switch indicator is on the low both the correct acces sory and the
setting, the tool runs at about 15,000 RPM. optimum speed at a glance.
10
11. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 11
The speed of Rotary Tool is controlled by The point to remember is this: You can do the
setting this indicator on the housing. great majority of work with the single speed at
its regular speed of 35,000 RPM. But for
certain materials and types of work, you need
slower speeds — which is the reason the
variable speed models are available.
To aid you in determining the optimum
operational speed for different materials and
different accessories, we have constructed a
series of tables that appear on page 17, 18, 19
and 20. By referring to these tables, you can
discover the recommended speeds for each
The Settings for Approximate Revolutions type of accessory. Look these tables over and
Per Minute on Rotary Tool Variable Speed become familiar with them.
Model 300. Ultimately, the best way to determine the
Switch Setting Speed Range correct speed for work on any material is to
practice for a few minutes on a piece of scrap,
2 15,000 – 18,000 RPM even after referring to the chart. You can
*4 19,000 – 11,000 RPM quickly learn that a slower or faster speed is
6 12,000 – 17,000 RPM more effective just by observing what happens
as you make a pass or two at different speeds.
8 18,000 – 24,000 RPM When working with plastic, for example, start at
10 25,000 – 35,000 RPM a slow rate of speed and increase the speed
until you observe that the plastic is melting at
* 300 Wire Brush Setting. the point of contact. Then reduce the speed
Needs for Slower Speeds slightly to get the optimum working speed.
Certain materials, however, (some plastics and Some rules of thumb in regard to speed:
precious metals, for ex ample) require a
relatively slow speed because at high speed 1. Plastic and other materials that melt at low
the friction of the accessory generates heat temperatures should be cut at low speeds.
and may cause damage to the material. 2. Polishing, buffing and cleaning with any
Slow speeds (15,000 RPM or less) usually are type of bristle brush must be done at
best for polishing operations employing the felt speeds not greater than 15,000 RPM to
polishing accessories. They may also be best prevent damage to the brush.
for working on delicate projects as “eggery” 3. Wood should be cut at high speed.
work, delicate wood carving and fragile model 4. Iron or steel should be cut at high speed. If
parts. (All brushing applications require lower a high speed steel cutter starts to chatter —
speeds to avoid wire discharge from the this normally means it is running too slow.
holder.)
5. Aluminum, copper alloys, lead alloys, zinc
If you need it, single-speed models also can have alloys and tin may be cut at various speeds,
speed control by using a Model 221 foot control depending on the type of cutting being
unit. done. Use paraffin or other suitable
Not for use with variable lubricant on the cutter to prevent the cut
! CAUTION speed or two speed models material from adhering to the cutter teeth.
200 or 300. Use with external speed control will Increasing the pressure on the tool is not the
damage the variable/two speed electronics. answer when it is not performing as you think it
Higher speeds are better for carving, cutting, should. Perhaps you should be using a
routing, shaping, cutting dadoes or rabbets in different accessory, and perhaps an
wood. adjustment in speed would solve the problem.
Leaning on the tool does not help.
Hardwoods, metals and glass require high
speed operation, and drilling should also be Let speed do the work!
done at high speeds.
Use only Dremel®, high-performance accessories.
11
12. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 12
Maintenance Information
Service contacts the commutator is rough and/or
Preventive maintenance pitted, they should be replaced. Check both
! WARNING performed by unauthorized brushes (Figure D).
per so n nel may result in misplacing of
internal wires and components which could FIG. C
cause serious hazard. We recommend that
all tool service be performed by a Dremel
Service Facility.
To avoid injury from
! WARNING unexpected starting or
electrical shock, always remove plug from
wall outlet before performing service or
cleaning.
CARBON BRUSHES
The brushes and commutator in your tool have
been engineered for many hours of
dependable service.
In order to prepare your brushes for use, run
your tool at full speed for 5 minutes under no
load. This will properly “seat” your brushes, BRUSH FIG. D
which extends the life of both your brushes CAP
BRUSH
and your tool. SPRING
To maintain peak efficiency of the motor, we
recommend every 40 - 50 hours the brushes
be examined. Only genuine Dremel replace-
ment brushes specially designed for your tool
should be used.
MAINTENANCE OF REPLACEABLE
BRUSHES ON MODELS 100, 200 & 300 BRUSH
The brushes should be inspected frequently
when tools are used continuously. If your tool
runs sporadically, loses power, makes unusual
noises or runs at a reduced speed, check the CURVED END OF BRUSH MUST
brushes. MATCH CURVATURE OF HOUSING
! CAUTION To continue using the tool
in this condition will
Usually the brushes will not wear out simul-
taneously. If one brush is worn out, replace
permanently damage your tool.
both brushes. Make sure the brushes are
Follow these steps to check/change the rotary installed as illustrated. The curved surface
tool brushes: of the brush must match the curvature of
1. With the power cord unplugged, place the the commutator.
tool on a clean surface. Use the tool 3. After replacing brushes the tool should be
wrench as a screwdriver to remove the run at no-load; place it on a clean surface
brush caps in a counter-clockwise direction and run it freely at full speed for 5 minutes
(Figure C). before loading (or using) the tool. This will
2. Remove the brushes from the tool by allow the brushes to “seat” properly and will
pulling on the spring that is attached to the give you more hours of life from each set of
carbon brush. If the brush is less than 1/8" brushes. This will also extend the total life of
long and the end surface of the brush that your tool since the commutator surface will
“wear” longer.
12
13. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 13
BEARINGS Ventilation openings and switch levers must be
Models 100, 200 & 300 have double ball kept clean and free of foreign matter. Do not
bearing construction. Under normal use they attempt to clean by inserting pointed objects
will not require lubrication. through openings.
Cleaning Certain cleaning agents and
To avoid accidents always
! CAUTION sol vents damage plastic
! WARNING dis connect the tool from parts. Some of these are: gasoline, carbon
the power supply before cleaning or tetrachloride, chlorinated cleaning solvents,
performing any maintenance. The tool may ammonia and house hold detergents that
be cleaned most effectively with compressed contain ammonia.
dry air. Always wear safety goggles when
cleaning tools with compressed air.
Extension Cords RECOMMENDED SIZES OF EXTENSION CORDS
If an extension cord is 120 VOLT ALTERNATING CURRENT TOOLS
! WARNING necessary, a cord with
adequate size conductors that is capable Tool’s Cord Size in A.W.G. Wire Sizes in mm2
of carrying the current necessary for your Ampere
Cord Length in Feet Cord Length in Meters
Rating
tool must be used. This will prevent 25 50 100 150 15 30 60 120
excessive voltage drop, loss of power or 3-6 18 16 16 14 0.75 0.75 1.5 2.5
overheating. Grounded tools must use 3-wire 6-8 18 16 14 12 0.75 1.0 2.5 4.0
extension cords that have 3-prong plugs and 8-10 18 16 14 12 0.75 1.0 2.5 4.0
receptacles. 10-12 16 16 14 12 1.0 2.5 4.0 —
NOTE: The smaller the gauge number, the 12-16 14 12 — — — — — —
heavier the cord.
Dremel Accessories
®
! WARNING Use only Dremel , high-performance accessories. Other accessories are not
designed for this tool and may lead to personal injury or property damage.
The number and variety of accessories for the these so that you will have the proper size of
Rotary Tool are almost limitless. There is a collet for any accessory or drill bit you want to
category suited to almost any job you might use. Currently, the 1/8", 3/32",1/32" and
have to do — and a variety of sizes and shapes 1/16" collets accommodate all of the avail -
within each category which enables you to get able Dremel accessories. 1/8" collets are
the perfect accessory for every need. included in most rotary tool kits.
Refer to the DREMEL ACCESSORY ORDER Mandrels
FORM for illustrations of the accessories A mandrel is a shank with a threaded or screw
available. These accessories may be found head, which are required when you use
at your local hardware, hobby or home polishing accessories, cutting wheels, sanding
center dealers. discs, and pol ish ing points. The reason
mandrels are used is that sanding discs,
cutting wheels and similar accessories must be
replaced frequently. The mandrel is a per-
Collets manent shank, allowing you to replace only the
If you expect to use a variety of accessories, worn head when necessary, thus saving the
we recommend that in the beginning you expense of replacing the shaft each time.
purchase a complete set of four collets. Store
13
14. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 14
wheels, sanding discs and polishing wheels.
1/8" shank.
Screw Mandrel N° 401
This is a screw mandrel used with the felt
polishing tip and felt polishing wheels. 1/8"
shank.
EZ Lock Mandrel N° 402
The Dremel EZ Lock makes accessory
changes easy as PULL - TWIST - RELEASE.
Small Screw Mandrel N° 402 The one-piece mandrel design simplifies the
This is a mandrel with a small screw at its tip, process of changing cutting wheels and makes
and is used with emery and fiberglass cutting it easy to cut through plastic.
High Speed Cutters Aluminum Oxide Grinding Stones
Available in many shapes, high speed cutters (red/brown)
are used in carving, cutting and slotting in Round, pointed, flat — you name the shape
wood, plastics and soft metals such as and there is one available in this category.
aluminum, copper and brass. These are the These are made of aluminum oxide and cover
accessories to use for freehand routing or virtually every possible kind of grinding
carving in wood or plastic, and for precision application. Use them for sharpening lawn
cutting. Made of high quality steel. 1/8" shank. mower blades, screwdriver tips, knives,
scissors, chisels and other cutting tools. Use to
remove flash from metal castings, deburring
any metal after cutting, smoothing welded
Tungsten Carbide Cutters joints, grinding off rivets and removing rust.
These are tough, long-lived cutters for use on These grinding stones can be resharped with a
hardened steel, fired ceramics and other very dressing stone. In machine shops, high speed
hard ma terials. They can be used for drills and cutters normally are ground with
engraving on tools and garden equipment. 1/8" aluminum oxide wheels. 1/8" shank.
shanks.
Engraving Cutters
This group has a wide variety of sizes and Silicon Carbide Grinding Stones
shapes, and are made for intricate work on (blue/green)
ceramics (greenware), wood carvings, jewelry Tougher than aluminum oxide points, these are
and scrimshaw. They often are used in making made especially for use on hard materials
complicat ed printed circuit boards. They such as glass and ce ramics. Typical uses
should not be used on steel and other very might be the removal of stilt marks and excess
hard materials but are excellent on wood, glaze on ceramics and engraving on glass.
plastic and soft metals. 3/32" shank. 1/8" shank.
Diamond Wheel Points
Excellent for fine detail work on wood, jade,
ceramic, glass and other hard material. Bits
Structured Tooth Tungsten Carbide Cutters are covered with diamond particles. 3/32"
Fast cutting, needle-sharp teeth for greater shanks. (Not recommended for drilling)
material removal with minimum loading. Use
on fiberglass, wood, plastic, epoxy and rubber.
1/8" shank.
14
15. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 15
Dremel Accessories (Cont.)
3. Apply the brush to the work in such a way
that as much of the brush face as possible is in
full contact with the work. Applying the side or
edge of the brush to the work will result in wire
breakage and shortened brush life.
Wire Brushes CORRECT:
Three different shapes of wire brushes are Wire tips doing the work.
available. For best results wire brushes
should be used at speeds not greater than
15,000 RPM. Refer to Operating Speeds
section for proper tool speed setting. The
three shapes come in three different materials:
stainless steel, brass and carbon wire. The
stainless steel perform well on pewter,
aluminum, stainless steel, and other metals,
without leaving "after-rust". Brass brushes are
non sparking, and softer than steel; making
them good for use on soft metal like gold,
cooper and brass. The carbon wire brushes
are good for general purpose cleaning.
Polishing Accessories
These include an impregnated polishing point
and an impregnated polishing wheel for
bringing metal surfaces to smooth finish; a felt
polishing tip and felt polishing wheel, and cloth
Bristle Brushes
polishing wheel, all used for polishing plastics,
These are excellent cleaning tools on
metals, jewelry and small parts. Also included
silverware, jewelry and antiques. The three
in this group is a polishing compound (No. 421)
shapes make it possible to get into tight
for use with the felt and cloth polishers.
corners and other difficult places. Bristle
brushes can be used with polishing compound Polishing points make a very smooth surface,
for faster cleaning or polishing. but a high luster is obtained using felt or cloth
wheels and polishing compound. For best
Brushing Pressure results polishing accessories should be
1. Remember, the tips of a wire brush do the used at speeds not greater than 15,000
work. Operate the brush with the lightest RPM.
pressure so only the tips of the wire come in
contact with the work. No polishing compound is needed when using
the 425 Polishing Wheel.
2. If heavier pressures are used, the wires will
be overstressed, resulting in a wiping action;
and if this is continued, the life of the brush will
be shortened due to wire fatigue.
INCORRECT:
Excessive pressure can cause wire breakage. Aluminum Oxide Abrasive Wheels
Use to remove paint, deburr metal, polish
stainless steel and other metals. Available in
fine and medium grits. 1/8" shank.
15
16. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 16
Dremel Accessories (Cont.)
operations. Use them for cutting off frozen bolt
heads and nuts, or to reslot a screw head
which has become so damaged that the
Sanding Accessories screwdriver won’t work in it. Fine for cutting
Sanding discs in fine, medium and coarse BX cable, small rods, tubing, cable and cutting
grades are made to fit mandrel No. 402. They rectangular holes in sheet metal.
can be used for nearly any small sanding job
you might have, from model making to fine
furniture finishing. In addition, there is the drum
sander, a tiny drum which fits into the Rotary Drywall Cutting Bit
Tool and makes it possible to shape wood, Gives you fast, clean cuts in drywall.
smooth fiberglass, sand inside curves and
other difficult places, and other sanding jobs.
You replace the sanding bands on the drum as
they become worn and lose their grit. Bands Tile Cutting Bit
come in fine medium and coarse grades. Cuts ceramic wall tile, cement board, and
Flapwheels grind and polish flat or contoured plaster.
surfaces. They are used most effectively as a
finishing sander after heavier surface sanding
and material removal is completed. Flapwheels Spiral Cutting Bit
come in fine and coarse grades. Buffs are a Cuts through all types of wood and wood
great finishing accessory for cleaning and light composites.
sanding. They work effectively on metal, glass,
wood, aluminum and plastics. Coarse and
medium buffs are sold together. Do not exceed
15,000 RPM in speed. 1/8" shank.
High Speed Router Bits
For routing, inlaying, and mortising in wood
and other soft materials. Use with Dremel No.
335 Router attachment and No. 231
Grinding Wheel Shaper/Router table.
Use for deburring, removing rust, and general
purpose grinding. Use with Mandrel #402.
Cutting Wheels
These thin discs of emery or fiberglass are
used for slicing, cutting off and similar
16
17. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 17
Speed Settings
* Speed for light cuts; Caution - burning on deep grooves.
• Depending on cutting direction relative to grain.
Not all speed settings can be achieved on 100 and 200 series tool. For certain applications,
a variable speed tool is required.
2 = 5,000 - 8,000 RPM's 4 = 9,000 - 11,000 RPM's
6 = 12,000 - 17,000 RPM’s 8 = 18,000 - 24,000 RPM’s 10 = 25,000 - 35,000 RPM’s
High Speed Cutters
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
100, 121, 131 10 10 6 6 8 - - -
114, 124, 10 6 4 6 6 - - -
134, 144
190 10 10 4 6 10 - - -
118, 191, 192, 10 10 4 6 10 - - -
193, 194
116, 117, 10 6 4 6 6 - - -
125, 196
115 10 10 4 6 6 - - -
198 10 8 4 6 6 - - -
199 10 8 4 6 6 - - -
Engraving Cutters
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
105, 108 10 10 8 4 6 - - -
106, 109, 10 10 6 4 6 - - -
107, 110 10 10 6 4 6 - - -
111 10* 10* 8* 4 6 - - -
112 10* 10* 6* 4 6 - - -
113 10* 10* 6* 4 6 - - -
Diamond Wheel Points
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
7103, 7105, 10 8 - - - 10 10 10
7117, 7120,
7122, 7123,
7134, 7144
Structured Tooth Tungsten Carbide Cutters
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
9931, 9932, 10 8 4 - 6 - - -
9933, 9934,
9935, 9936
17
18. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 18
Speed Settings (Continued)
* Speed for light cuts; Caution - burning on deep grooves.
• Depending on cutting direction relative to grain.
Not all speed settings can be achieved on 100 and 200 series tool. For certain applications,
a variable speed tool is required.
2 = 5,000 - 8,000 RPM's 4 = 9,000 - 11,000 RPM's
6 = 12,000 - 17,000 RPM’s 8 = 18,000 - 24,000 RPM’s 10 = 25,000 - 35,000 RPM’s
Tungsten Carbide Cutters
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
9901, 9902, 10 8 4 10 6 8 8-10 8-10
9903, 9904,
9905, 9906,
9912
9909, 9910 8 8-10 8-10
9911
High Speed Router Bits
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
612, 640 10* 8• - - - - - -
615, 617, 618, 10* 10 • - - - - - -
650, 652, 654 10* 8• - - - - - -
Silicon Carbide Grinding Stones
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
83142, 83322, - - 6 10 4 6 10 10
83702, 84922,
85422, 85602,
85622
Abrasive Points
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
516, 517, 4-6 4-6 - 8 6 - - -
518
500 4-6 4-6 - 6-8 4-6 - - -
Aluminum oxide grinding stones
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
541,903, 911, 10 10 - 8 4 6 10 -
921, 932, 941,
945, 952, 953,
954, 971, 997,
8153, 8175,
8193, 8215
18
19. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 19
Speed Settings (Continued)
* Speed for light cuts; Caution - burning on deep grooves.
• Depending on cutting direction relative to grain.
Not all speed settings can be achieved on 100 and 200 series tool. For certain applications,
a variable speed tool is required.
2 = 5,000 - 8,000 RPM's 4 = 9,000 - 11,000 RPM's
6 = 12,000 - 17,000 RPM’s 8 = 18,000 - 24,000 RPM’s 10 = 25,000 - 35,000 RPM’s
Chain Saw Sharpening Stones
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
453, 454, - - - 10 - - - -
455
Cutting Accessories
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
409, 420, 426 - - 2-4 10 10 10 10 -
540, EZ409
542, EZ544 10 8-10 2-4 - - - -
545, EZ545 8-10 8 - - - 6-8 6-8 -
560 For use on drywall. For best results, use at 30,000 rpm.
561 6-10 6-10 2-4 - 10 - - -
562 - - - - - - 10
EZ456 - - - 10 10 - - -
EZ476 - - 2-4 - - - - -
Polishing Accessories
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
461, 462, 463 - - - 8 8 8 8 8
414, 422, 429 - - - 6 6 6 6 6
425, 427 - - - 8 8 - - -
423E - - - 6-8 2 2 2 6-8
403, 404, 405 4 4 2-4 6 2 - - -
530, 531, 532 - 4 - 4 - - - -
428, 442, 443 4 4 2 4 4 - - -
535, 536, 537 4 4 - 4 4 4 - -
Sanding Bands and Discs
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
430, 431, 438 2-10 2-10 2-6 10 10 2-10 2-10 -
439, 440, 444 2-10 2-10 2-6 10 10 2-10 2-10 -
407, 408, 432 2-10 2-10 2-6 10 10 2-10 2-10 -
411, 412, 413 6 6 2 - 2 - - -
19
20. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 20
Speed Settings (Continued)
* Speed for light cuts; Caution - burning on deep grooves.
• Depending on cutting direction relative to grain.
Not all speed settings can be achieved on 100 and 200 series tool. For certain applications,
a variable speed tool is required.
2 = 5,000 - 8,000 RPM's 4 = 9,000 - 11,000 RPM's
6 = 12,000 - 17,000 RPM’s 8 = 18,000 - 24,000 RPM’s 10 = 25,000 - 35,000 RPM’s
Flapwheels
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
502, 503, 504, 10 8 2 10 8-10 - - -
505
Finishing Abrasive Buffs
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
511E, 512E 6 6 4 6 6 - - -
Drill Bit
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
150 10 8-10 2-4 - 6 - - -
Grout Removal Bits
Catalog Soft Hard Laminates Steel Aluminum, Shell/ Ceramic Glass
Number Wood Wood /Plastic Brass, etc. Stone
569,570 For Use on Wall and Floor Grout 6-8
20
21. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 21
Consignes générales de sécurité
Vous devez lire et comprendre toutes les instructions. Le non-respect, même partiel,
! AVERTISSEMENT des instructions ci-après entraîne un risque de choc électrique, d'incendie et/ou de
blessures graves.
CONSERVEZ CES INSTRUCTIONS
Aire de travail Reportez-vous aux « Dimensions recommandées des
Veillez à ce que l'aire de travail soit propre et bien cordons de rallonge » dans la section Accessoires de ce
éclairée. Le désordre et le manque de lumière favorisent manuel.
les accidents.
Sécurité des personnes
N'utilisez pas d'outils électriques dans une atmosphère Restez alerte, concentrez-vous sur votre travail et faites
explosive, par exemple en présence de liquides, de gaz preuve de jugement lorsque vous utilisez un outil
ou de poussières inflammables. Les outils électriques électrique. N'utilisez pas un outil électrique si vous
créent des étincelles qui pourraient enflammer les êtes fatigué ou sous l'influence de drogues, d'alcool ou
poussières ou les vapeurs. de médicaments. Un instant d'inattention suffit pour
Tenez à distance les curieux, les enfants et les visiteurs entraîner des blessures graves.
pendant que vous travaillez avec un outil électrique. Ils Habillez-vous convenablement. Ne portez ni vêtements
pourraient vous distraire et vous faire faire une fausse flottants ni bijoux. Confinez les cheveux longs.
manoeuvre. N'approchez jamais les cheveux, les vêtements ou les
Sécurité électrique gants des pièces en mouvement. Des vêtements
Les outils à double isolation sont équipés d'une fiche flottants, des bijoux ou des cheveux longs risquent d'être
polarisée (une des lames est plus large que l'autre), happés par des pièces en mouvement. Gardez les
qui ne peut se brancher que d'une seule façon dans une poignées sèches, propres et exemptes d'huile et de
prise polarisée. Si la fiche n'entre pas parfaitement graisse.
dans la prise, inversez sa position ; si elle n'entre Méfiez-vous d'un démarrage accidentel. Avant de
toujours pas bien, demandez à un électricien qualifié brancher l'outil, assurez-vous que son interrupteur est
d'installer une prise de courant polarisée. Ne modifiez sur ARRÈT.Le fait de transporter un outil avec le doigt sur
pas la fiche de l'outil. La double isolation élimine le la détente ou de brancher un outil dont l'interrupteur est
besoin d'un cordon d'alimentation à trois fils avec mise à en position MARCHE peut mener tout droit à un accident.
la terre ainsi que d'une prise de courant mise à la terre. Enlevez les clés de réglage ou de serrage avant de
Avant de brancher l'outil, assurez-vous que la tension de démarrer l'outil. Une clé laissée dans une pièce
la prise correspond à celle indiquée sur la plaque tournante de l'outil peut provoquer des blessures.
signalétique. N'utilisez pas d'outils prévus pour courant
alternatif seulement avec une source de courant continu. Ne vous penchez pas trop en avant. Maintenez un bon
appui et restez en équilibre en tout temps. Un bonne
Évitez tout contact corporel avec des surfaces mises à stabilité vous permet de mieux réagir à une situation
la terre (tuyauterie, radiateurs, cuisinières, inattendue.
réfrigérateurs, etc.).Le risque de choc électrique est plus
grand si votre corps est en contact avec la terre. Si Utilisez des accessoires de sécurité. Portez toujours
l'utilisation de l'outil électrique dans un endroit humide des lunettes ou une visière. Selon les conditions, portez
est inévitable, un disjoncteur de fuite à la terre doit être aussi un masque antipoussière, des bottes de sécurité
utilisé pour alimenter votre outil. Des chaussures et des antidérapantes, un casque protecteur et/ou un protecteur
gants en caoutchouc d'électricien contribueront à d'oreille.
accroître davantage votre sécurité personnelle. Utilisation et entretien des outils
N'exposez pas les outils électriques à la pluie ou à Immobilisez le matériau sur une surface stable au
l'eau. La présence d'eau dans un outil électrique moyen de brides ou de toute autre façon adéquate. Le
augmente le risque de choc électrique. fait de tenir la pièce avec la main ou contre votre corps
Ne maltraitez pas le cordon. Ne transportez pas l'outil offre une stabilité insuffisante et peut amener un
par son cordon et ne débranchez pas la fiche en tirant dérapage de l'outil.
sur le cordon. N'exposez pas le cordon à la chaleur, à Ne forcez pas l'outil. Utilisez l'outil approprié à la
des huiles, à des arêtes vives ou à des pièces en tâche. L'outil correct fonctionne mieux et de façon plus
mouvement. Remplacez immédiatement un cordon sécuritaire. Respectez aussi la vitesse de travail qui lui est
endommagé. Un cordon endommagé augmente le propre.
risque de choc électrique. N'utilisez pas un outil si son interrupteur est bloqué. Un
Lorsque vous utilisez un outil électrique à l'extérieur, outil que vous ne pouvez pas commander par son
employez une rallonge pour l'extérieur marquée « W-A interrupteur est dangereux et doit être réparé.
» ou « W ». Ces cordons sont faits pour être utilisés à Débranchez la fiche de l'outil avant d'effectuer un
l'extérieur et réduisent le risque de choc électrique. réglage, de changer d'accessoire ou de ranger l'outil.
21
22. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 22
De telles mesures préventives de sécurité réduisent le N'utilisez que des accessoires que le fabricant
risque de démarrage accidentel de l'outil. recommande pour votre modèle d'outil. Certains
Rangez les outils hors de la portée des enfants et accessoires peuvent convenir à un outil, mais être
d'autres personnes inexpérimentées. Les outils sont dangereux avec un autre.
dangereux dans les mains d'utilisateurs novices.
Réparation
Prenez soin de bien entretenir les outils. Les outils de La réparation des outils électriques doit être confiée à
coupe doivent être toujours bien affûtés et propres. Des un réparateur qualifié. L'entretien ou la réparation d'un
outils bien entretenus, dont les arêtes sont bien outil électrique par un amateur peut avoir des
tranchantes, sont moins susceptibles de coincer et plus conséquences graves. Ainsi, des fils internes peuvent être
faciles à diriger.Toute altération ou modification constitue mal placés ou pincés, ou des ressorts de rappel de
un usage erroné et peut causer un danger. protecteur peuvent être montés erronément.
Soyez attentif à tout désalignement ou coincement des Pour la réparation d'un outil, n'employez que des
pièces en mouvement, à tout bris ou à toute autre pièces de rechange d'origine. Suivez les directives
condition préjudiciable au bon fonctionnement de données à la section « Réparation » de ce manuel.
l'outil. Si vous constatez qu'un outil est endommagé, L'emploi de pièces non autorisées ou le non-respect des
faites-le réparer avant de vous en servir. De nombreux instructions d'entretien peut créer un risque de choc
accidents sont causés par des outils en mauvais état. électrique ou de blessures. Certains agents nettoyants
Élaborez un calendrier d'entretien périodique de votre tels qu'essence, tétrachlorure de carbone, ammoniac,
outil. etc., peuvent abîmer les pièces en plastique.
Consignes de sécurité pour outils rotatifs
Les accessoires doivent être prévus pour au moins la Portez toujours des lunettes de sécurité et un masque
vitesse recommandée sur l'étiquette d'avertissement anti-poussières. N'utilisez l'outil qu'à un endroit bien
de l'outil. Les meules et les autres accessoires utilisés à aéré. L'utilisation de dispositifs de sécurité personnelle
une vitesse supérieure à la vitesse nominale peuvent se et le travail dans un environnement sûr réduisent les
détacher et provoquer des blessures. risques de blessures.
Tenez l'outil par les surfaces de préhension isolées en Après avoir changé les lames ou effectué quelque
exécutant une opération lorsque l'outil de coupe peut réglage que ce soit, assurez-vous que l'écrou de la
venir en contact avec des fils cachés ou son propre douille et tous les autres dispositifs de réglage sont
cordon. Le contact avec un fil sous tension rendra les bien serrés. Un dispositif de réglage lâche peut bouger
parties métalliques exposées de l'outil sous tension et soudainement et causer ainsi une perte de contrôle avec
causera des secousses électriques à l'opérateur. Pour projection violente des composants en rotation.
couper dans des murs existants ou autres endroits Ne placez pas la main à proximité de l'embout qui
aveugles pouvant dissimuler des fils électriques, tourne. Vous ne vous rendrez pas toujours compte de
débranchez tous les fusibles ou les disjoncteurs cette proximité.
alimentant ce lieu de travail.
Laissez les brosses tourner à la vitesse de fonctionne-
Ne faites pas fonctionner l’arbre flexible avec une ment pendant au moins une minute avant d’utiliser la
courbe prononcée. Lors du pliage, l’arbre peut produire meule. Durant cette période, personne ne doit se tenir
une chaleur excessive sur la gaine ou la pièce manuelle. devant la meule ou en ligne avec celle-ci. Pendant la
Le rayon minimum recommandé est de 127 mm. période de rodage, les poils ou fils de fer seront éjectés
Débranchez toujours le cordon de la prise de courant de la brosse.
avant d'effectuer quelque réglage que ce soit oude Les brosses (de soies de porc ou métalliques) ne
monter des accessoires. L'outil pourrait se mettre en doivent jamais être utilisées au-dessus de 15 000 tr/mn.
marche par mégarde et causer des blessures graves. Dirigez la décharge de la brosse métallique en
Connaissez l'emplacement de l'interrupteur lorsque rotation en sens opposé à vous. Des petites particules
vous déposez l'outil ou lorsque vous le reprenez. Vous et des petits fragments de fil peuvent être déchargés à
risquez d'actionner l'interrupteur par mégarde. grande vitesse durant l'action de « nettoyage » de ces
Maintenez toujours maintenez toujours fermement la brosses et peuvent se loger dans votre peau. À haute
pièce manuelle dans vos mains pendant le vitesse, les poils ou fils de fer mal attachés seront
démarrage. Lors de son accélération pour atteindre le éjectés.
plein régime, le couple à réaction du moteur peut Portez des gants protecteurs et un masque de soudeur
entraîner une torsion de l’arbre. avec les brosses métalliques ou de soies de porc.
22
23. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 23
Consignes de sécurité pour outils rotatifs - (suite)
Appliquez légèrement les brosses métalliques ou de l’embout de l'ouvrage et tire l'outil dans le sens de cette
soies de porc sur votre ouvrage, puisque seules les avance.
extrémités du fil métallique/des brosses font le Si le matériau ou l'embout se grippe ou se bloque,
travail. Une « lourde » pression sur les brosses mettez l'outil hors tension « OFF » par l'interrupteur.
entraînera une surcharge du fil métallique ou de la Attendez que toutes les pièces mobiles
brosse, résultant en une action d’essuyage, et entraînera s'immobilisent et débranchez l'outil, et débloquez
une décharge des brosses/du fil métallique. ensuite l'ouvrage bloqué. Si l'interrupteur de l'outil est
Maniez soigneusement l'outil aussi bien que les laissé en position de marche « ON », l'outil pourrait se
meules individuelles pour éviter les éclats ou les remettre en marche par mégarde et causer ainsi des
fissurations. Posez une nouvelle meule si l'outil blessures graves.
tombe pendant la rectification. N'utilisez pas une Ne laissez pas un outil en marche sans surveillance,
meule qui peut être endommagée. Les fragments mettez-le hors tension. L'outil peut être déposé en
d'une meule qui éclate durant le fonctionnement seront toute sécurité uniquement lorsqu'il s'est arrêté
projetés à grande vitesse et pourraient frapper des complètement.
personnes présentes ou vous-même.
Ne rectifiez et ne poncez pas à proximité de matières
N'utilisez jamais d'embouts émoussés ou abîmés. Les inflammables. Les étincelles provenant de la meule
lames affilées doivent être maniées soigneusement. Les pourraient enflammer ces matières.
embouts abîmés peuvent se rompre brusquement
durant l'usage. Les embouts émoussés nécessitent plus Ne touchez pas l'embout ou la douille après usage.
de force pour pousser l'outil, causant éventuellement un Après usage, l'embout et la douille sont trop chauds
bris de l'embout. pour être touchés à mains nues.
Utilisez des pinces pour supporter l'ouvrage autant Nettoyez régulièrement les prises d'air de l'outil à
que possible. Ne tenez jamais un petit ouvrage d'une l'aide d'air comprimé. Une accumulation excessive de
main et l'outil de l'autre main pendant que celui-ci est métal en poudre à l'intérieur du carter du moteur peut
en usage. Prévoyez un espace suffisant, d'au moins causer des défaillances électriques.
150 mm, entre votre main et l'embout qui tourne. Les Ne soyez pas dupé par la familiarité acquise par un
pièces rondes, telles que tiges cylindriques, tuyaux ou usage fréquent de votre outil rotatif. N'oubliez pas
tubes, ont tendance à rouler pendant qu'on les coupe et, qu'une fraction de seconde d'insouciance suffit à
de ce fait, l'embout peut « mordre » ou sauter vers infliger des blessures graves.
vous. En fixant un petit ouvrage, vous pourrez utiliser
vos deux mains pour contrôler l'outil. Ne modifiez pas l'outil et n'en faites pas un usage
erroné. Toute altération ou modification constitue un
Inspectez l'ouvrage avant de le couper. Avant de usage erroné et peut provoquer des blessures graves.
couper un ouvrage de forme irrégulière, planifiez
votre travail de manière à ce que l'ouvrage ne glisse Ce produit n’est pas destiné à être utilisé comme
pas et ne vienne pas pincer l'embout qui sera arraché fraise dentaire dans des applications médicales
de votre main. Ainsi, si vous taillez du bois, assurez- humaines ou vétérinaires. Des blessures graves
vous de l'absence de clous ou de corps étrangers dans peuvent s’ensuivre.
l'ouvrage. Sous l'effet du contact avec des clous ou Lorsque vous utilisez les scies en acier, les disques
corps étrangers, l'embout peut sauter. de découpage, les couteaux à grande vitesse ou les
Ne mettez jamais l'outil en marche alors que couteaux au carbure de tungstène, assurez-vous que
l'embout est enfoncé dans le matériau. Le tranchant la pièce est toujours bien assujettie. Ne tentez jamais
de l'embout peut se coincer dans le matériau et vous de tenir la pièce d’une seule main tout en utilisant
faire perdre le contrôle de l'outil. l’un de ces accessoires. La raison en est que ces
disques grippent lorsqu’ils sont même très légèrement
Évitez de faire rebondir et de heurter la meule, surtout inclinés dans la rainure, et ils peuvent alors rebondir,
en travaillant des coins, des arêtes vives, etc. Ceci vous faisant ainsi perdre le contrôle et causant des
peut causer une perte de contrôle et un rebond. blessures graves. Votre autre main doit servir à
Le sens d'avance de l’embout dans l'ouvrage lorsque stabiliser et guider la main qui tient l’outil. Lorsqu’un
vous taillez, détourez ou coupez est très important. disque de découpage grippe, on peut généralement
Avancez toujours l’embout dans l'ouvrage dans le s’attendre à ce qu’il se brise. Lorsque la scie en acier, les
sens dans lequel le tranchant sort de l'ouvrage (ce qui couteaux à grande vitesse ou le couteau au carbure de
correspond au sens d'éjection des copeaux). L'avance tungstène grippent, ils peuvent sauter hors de la rainure
de l'outil dans le mauvais sens fait sortir le tranchant de et vous pouvez perdre le contrôle de l’outil.
23
24. DM 2610004477 08-09:DM 2610004477 08-09 8/3/09 1:18 PM Page 24
Les travaux à la machine • L’arsenic et le chrome provenant des bois traités
! AVERTISSEMENT tel que ponçage, sciage, chimiquement.
meulage, perçage et autres travaux du bâtiment Le niveau de risque dû à cette exposition varie avec la
peuvent créer des poussières contenant des produits fréquence de ces types de travaux. Pour réduire
chimiques qui sont des causes reconnues de cancer, l’exposition à ces produits chimiques, il faut travailler
de malformation congénitale ou d’autres problèmes dans un lieu bien ventilé et porter un équipement de
reproductifs. Ces produits chimiques sont, par sécurité approprié tel que certains masques à poussière
exemple : conçus spécialement pour filtrer les particules
• Le plomb provenant des peintures à base de plomb, microscopiques.
• Les cristaux de silices provenant des briques et du
ciment et d’autres produits de maçonnerie, et
24