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STRENGTHS OF NATURAL
     SOIL BRICKS

  By Dr-Ing. John K. Makunza
       University of Dar es Salaam
   Department of Structural Engineering
            12th December 2006




                                          1
1.0        Introduction
An adequate shelter is a basic human need, yet about 80%
of the rural population in developing countries still live in
spontaneous low quality settlements, as they cannot afford
the high cost of building materials which could produce
better shelters. One alternative for the expensive materials
is to use natural soil stabilized bricks because they have
been identified as low cost material with the potential of
reducing the problem of living in poor or sub-standard
houses. The technology uses the available soil on site, which
is stabilized with a small amount of cement or/and lime
depending on the characteristics of the soil so as to improve
the engineering properties of the produced bricks.

                                                          2
Problem Statement
Residents of most areas of Southern Highlands in Tanzania
have been using mud bricks and interwoven timber,
saplings or bamboo daubed with mud to build their houses
and sometimes they apply cement plaster on the walls.
Problems of the houses:
- vulnerable to weather especially during rain season
- soil material can expand and loose cohesiveness,
  particularly with cement plaster
- they are not sufficiently strong, although they somehow
  last long even for more than ten years.
- it has been learnt that thieves can easily chop-out some
  bricks or part of the mud wall and break-in then steal
  properties.
Therefore the houses are not safe and are less reliable.
Examples of the houses are shown in Figures 1, 2 and 3.
                                                       3
Figure 1: Traditional house constructed of mud-walls and
                    roofed with grass
                                                           4
Figure 2:House built of pure soil bricks (from non-stabilized soil)


                                                                 5
Figure 3: Pure soil brick-wall in which part of the cement
            plaster has fallen away                          6
2.0 Objectives
The main objective of this study was to assess the
suitability of bricks made of stabilized soil, as to
whether they can be used for the construction of
strong, safe and reliable low cost houses, or otherwise.




                                                       7
3.0      Adopted Methodology
The methodology adopted in carrying out the study
included the following:
•      literature review: Through reading different
       books, journals, some publications, and
       information obtained about properties of soils
       and soil stabilization,
•      site visits and sample collection in which
      samples S1 and S2 were collected
•      laboratory tests and data analysis in which
       the samples were tested and the data
       obtained analyzed to check the characteristics
       and adequacy of the soils as well as the bricks.

                                                          8
4.0 Soil Stabilization
In many developing countries especially in rural areas, soil is used
for the construction of houses. Natural compacted soil has good
insulation and fire resistant properties[1]. It is, however,
vulnerable to moisture and the erosive effects of weather. Walls
constructed out of well compacted soil, have adequate
compressive strength under dry conditions; however they will
loose their strength under adverse moisture content. Soil durability
and strength can also be improved by:
(i) Changing the distribution of grain size; gradation control
(ii) Compacting the soil;
(iii) Adding stabilizers or chemicals;
(iv) Mixing all of the above.
Soil can be improved and used as a building material for various
types of structures by adding substances known as stabilizers,
and the product is called stabilized soil. A properly stabilized,
consolidated, well-graded soil that is adequately moisturized,
mixed, and cured will provide a strong, stable, waterproof and
long-lasting building bricks.                                     9
Functions Stabilizers in Soils
Stabilizer material in the soil will do the following;
(i) cementing/binding the soil particles together making
      the product stronger
(ii) water proofing - reducing the amount of voids and
      water which can be absorbed by the soil
(iii) reducing the shrinkage and swelling properties of soil
(iv) increase the tensile strength of soil.

Some Commonly Used Stabilizers are;
(i)   cement
(ii)  lime
(iii) combination of lime and cement
(iv)  combination of lime and Pozzolana
(v)   asphalt
(vi)  burning clay bricks***                             10
5.0 Soil Tests and Results
5.1 Bottle test
The aim of this test was to determine the approximate amount of
clay, silt, sand and gravel presence in the soils.

Table 5.1 Summary of bottle test results
 Soil description                     S1              S2
 Height of clay/silt content (mm)     250             220
 Total height of the content (mm)     480             480
 Percentage of clay/silt (%)          52.1            48.5

5.2 Atterberg limits
Soils can have various states of consistency, liquid, plastic or solid.
The boundaries separating the limits and indices, are expressed as
percentages by weight of the moisture content.

Table 5.2: Summary of Atterberg limit test
 Soil sample                            S1                S2
 Liquid limit (wL) %                    43               37.6
 Plastic limit (wP)%                    21                20
 Plasticity index (IP)%                 22               17.6             11
5.3     Box (linear shrinkage) test
This test is used to determine the amount of cement or lime to
be used for stabilizing a particular soil. The test results for soil
samples S1 and S2 were as follows;

Table 5.3: Summary of linear shrinkage test results
 Sample soil                      S1               S1
 Shrinkage (mm)                   12               18

5.4 Grain size distribution
Table 5.4: Summary of particle size distribution
 Soil description                S1                 S2
 Clay (%)                        34                 25
 Silt (%)                       23                  23
 Sand (%)                       40                 51.3
 Gravel (%)                       3                 0.7
 Solid density (kg/dm³)        2.65                2.65
 Soil description          Gravelly silty      Gravelly silty
                           clayey SAND         clayey Sand
                                                                       12
6.0 Production of Bricks




 (a)                          (b) brick size: 300 x 114 x 145 mm
Figure 4: (a) Hand steel mould, (b) Stabilized soil bricks


Mix Ratio: Cement: lime: soil 1:1:15 batch by volume
              cement: water 1:4 (water cement ratio)       13
7.0 Testing of Bricks
Compressive Strength Test
This test was done in order to determine the
compressive strength of the bricks against
vertical loading. The procedure for testing
each brick was done as follows:à External
dimensions of each sampled brick were
taken and the brick was marked for
identification
• The brick was weighed and recorded in
grams
• The brick was placed into the machine
and all set-up procedures were properly
                                               Fig. 5: A Brick under test
done
• The brick was gradually loaded until it
failed
• The ultimate load was recorded.

                                                                       14
Results – Sample S1

                                  Densities of soil Bricks - S1


                    1.8
                    1.7
  Desnity [g/cm³]




                    1.6
                    1.5
                    1.4
                    1.3
                    1.2
                    1.1
                     1
                          1   2         3           4             5   6    7
                                             Sample No []


  Figure 6: Densities of bricks – sample S1
                                                                          15
Co m pre ssive stre n gth o f S oil Brick s - S 1
                       T e st Re sults                                                BS 562 8 Va lue

                   6

                   5
Stress [N/m m ²]




                   4

                   3

                   2

                   1
                       1              2               3                 4             5                 6

                                                          Sa m ple No



        Figure 7: Compressive strength for bricks from sample S1
                                                                                                    16
Results - Sample S2

                                Densities of Soil Bricks - S2


                   2

                  1.8
Density [g/cm³]




                  1.6

                  1.4

                  1.2

                   1
                        1   2              3            4       5        6
                                           Sample No []



  Figure 8: Densities of soil bricks from soil sample S1
                                                                    17
Compressive strength of Soil Bricks - S2
                        Test results                            BS 5628 Value
                 6.00
                 5.00
Stress [N/mm²]




                 4.00
                 3.00
                 2.00
                 1.00
                 0.00
                        1          2            3           4           5       6
                                                Sample No []




 Figure 9: Compressive strength for bricks from sample S2
                                                                                18
Water absorption test results
The test was carried out in order to assess the water
absorption of the bricks.


  Results:
  Average water absorption for bricks from sample S1 = 12.3%
  Average water absorption for bricks from sample S2 = 9.86%
  Specification control values :   not greater than 20%




                                                          19
8.0      Compressive Strength Test
                of Sample Walls
Load bearing walls
may be designed to
carry in plane
horizontal loads
induced by wind,
bracing effects or
earthquake; the
loads are transferred
to the walls
primarily via
diaphragms such as
floors or roofs.
                        Figure 10: Wall specimen under test
                                                              20
Results:
Average maximum load:             137.00 kN

Average compressive strength:     1.22 N/mm2

From practical point of view, the strength of
walls for normal residential buildings is less than
0.60 N/mm2




                                               21
Application of stabilized soil bricks




Figure 11: Guard’s hut built from stabilized soil bricks   22
9.0 Concluding Remarks
• Basing on the results obtained in this study, it has been
  found that bricks made from stabilized soil with a mix
  ratio of 1:1:15 for cement: lime: soil have
  compressive strengths greater than that specified in the
  British Standard (BS 5628 Part 1) of 2.80 N/mm2.
• It has also been learnt that this technology uses less
  amount of cement in the production of bricks when
  compared with cement sand blocks
• Building with stabilized soil bricks is a technology which
  offers a good possibility for enabling low income groups
  to build their own houses at low cost
• stabilized soil bricks have more advantage when
  compared to burnt bricks because they are
  environmentally friendly since there is no felling of trees
  for burning the bricks.



                                                           23
Burnt Bricks




Figure 12: Burnt brick site near Ifunda – Iringa region
                                                          24
Recommendations
    To achieve a successful dissemination of this technology,
    the following recommendations should be implemented.
•      Promoting stabilized soil bricks through advertising and
       pilot housing, so that many people could have much
       knowledge about this technology.
•      To prepare operation manual for the soil preparation,
       use of the bricks press and building process.
•      Training people about the production of these bricks.
•      Further research on use of stabilized soil bricks for low-
       rise buildings is required. In this case a study on the
       strength of walls against lateral loading and earthquake
       effects is deemed necessary.



                                                                25
Steel Mould for Bricks Production




Figure 13:   Steel mould for bricks production   26
Fig. 14:
Map of
Tanzania




       27

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Strength of Natural Soil Bricks

  • 1. STRENGTHS OF NATURAL SOIL BRICKS By Dr-Ing. John K. Makunza University of Dar es Salaam Department of Structural Engineering 12th December 2006 1
  • 2. 1.0 Introduction An adequate shelter is a basic human need, yet about 80% of the rural population in developing countries still live in spontaneous low quality settlements, as they cannot afford the high cost of building materials which could produce better shelters. One alternative for the expensive materials is to use natural soil stabilized bricks because they have been identified as low cost material with the potential of reducing the problem of living in poor or sub-standard houses. The technology uses the available soil on site, which is stabilized with a small amount of cement or/and lime depending on the characteristics of the soil so as to improve the engineering properties of the produced bricks. 2
  • 3. Problem Statement Residents of most areas of Southern Highlands in Tanzania have been using mud bricks and interwoven timber, saplings or bamboo daubed with mud to build their houses and sometimes they apply cement plaster on the walls. Problems of the houses: - vulnerable to weather especially during rain season - soil material can expand and loose cohesiveness, particularly with cement plaster - they are not sufficiently strong, although they somehow last long even for more than ten years. - it has been learnt that thieves can easily chop-out some bricks or part of the mud wall and break-in then steal properties. Therefore the houses are not safe and are less reliable. Examples of the houses are shown in Figures 1, 2 and 3. 3
  • 4. Figure 1: Traditional house constructed of mud-walls and roofed with grass 4
  • 5. Figure 2:House built of pure soil bricks (from non-stabilized soil) 5
  • 6. Figure 3: Pure soil brick-wall in which part of the cement plaster has fallen away 6
  • 7. 2.0 Objectives The main objective of this study was to assess the suitability of bricks made of stabilized soil, as to whether they can be used for the construction of strong, safe and reliable low cost houses, or otherwise. 7
  • 8. 3.0 Adopted Methodology The methodology adopted in carrying out the study included the following: • literature review: Through reading different books, journals, some publications, and information obtained about properties of soils and soil stabilization, • site visits and sample collection in which samples S1 and S2 were collected • laboratory tests and data analysis in which the samples were tested and the data obtained analyzed to check the characteristics and adequacy of the soils as well as the bricks. 8
  • 9. 4.0 Soil Stabilization In many developing countries especially in rural areas, soil is used for the construction of houses. Natural compacted soil has good insulation and fire resistant properties[1]. It is, however, vulnerable to moisture and the erosive effects of weather. Walls constructed out of well compacted soil, have adequate compressive strength under dry conditions; however they will loose their strength under adverse moisture content. Soil durability and strength can also be improved by: (i) Changing the distribution of grain size; gradation control (ii) Compacting the soil; (iii) Adding stabilizers or chemicals; (iv) Mixing all of the above. Soil can be improved and used as a building material for various types of structures by adding substances known as stabilizers, and the product is called stabilized soil. A properly stabilized, consolidated, well-graded soil that is adequately moisturized, mixed, and cured will provide a strong, stable, waterproof and long-lasting building bricks. 9
  • 10. Functions Stabilizers in Soils Stabilizer material in the soil will do the following; (i) cementing/binding the soil particles together making the product stronger (ii) water proofing - reducing the amount of voids and water which can be absorbed by the soil (iii) reducing the shrinkage and swelling properties of soil (iv) increase the tensile strength of soil. Some Commonly Used Stabilizers are; (i) cement (ii) lime (iii) combination of lime and cement (iv) combination of lime and Pozzolana (v) asphalt (vi) burning clay bricks*** 10
  • 11. 5.0 Soil Tests and Results 5.1 Bottle test The aim of this test was to determine the approximate amount of clay, silt, sand and gravel presence in the soils. Table 5.1 Summary of bottle test results Soil description S1 S2 Height of clay/silt content (mm) 250 220 Total height of the content (mm) 480 480 Percentage of clay/silt (%) 52.1 48.5 5.2 Atterberg limits Soils can have various states of consistency, liquid, plastic or solid. The boundaries separating the limits and indices, are expressed as percentages by weight of the moisture content. Table 5.2: Summary of Atterberg limit test Soil sample S1 S2 Liquid limit (wL) % 43 37.6 Plastic limit (wP)% 21 20 Plasticity index (IP)% 22 17.6 11
  • 12. 5.3 Box (linear shrinkage) test This test is used to determine the amount of cement or lime to be used for stabilizing a particular soil. The test results for soil samples S1 and S2 were as follows; Table 5.3: Summary of linear shrinkage test results Sample soil S1 S1 Shrinkage (mm) 12 18 5.4 Grain size distribution Table 5.4: Summary of particle size distribution Soil description S1 S2 Clay (%) 34 25 Silt (%) 23 23 Sand (%) 40 51.3 Gravel (%) 3 0.7 Solid density (kg/dm³) 2.65 2.65 Soil description Gravelly silty Gravelly silty clayey SAND clayey Sand 12
  • 13. 6.0 Production of Bricks (a) (b) brick size: 300 x 114 x 145 mm Figure 4: (a) Hand steel mould, (b) Stabilized soil bricks Mix Ratio: Cement: lime: soil 1:1:15 batch by volume cement: water 1:4 (water cement ratio) 13
  • 14. 7.0 Testing of Bricks Compressive Strength Test This test was done in order to determine the compressive strength of the bricks against vertical loading. The procedure for testing each brick was done as follows:à External dimensions of each sampled brick were taken and the brick was marked for identification • The brick was weighed and recorded in grams • The brick was placed into the machine and all set-up procedures were properly Fig. 5: A Brick under test done • The brick was gradually loaded until it failed • The ultimate load was recorded. 14
  • 15. Results – Sample S1 Densities of soil Bricks - S1 1.8 1.7 Desnity [g/cm³] 1.6 1.5 1.4 1.3 1.2 1.1 1 1 2 3 4 5 6 7 Sample No [] Figure 6: Densities of bricks – sample S1 15
  • 16. Co m pre ssive stre n gth o f S oil Brick s - S 1 T e st Re sults BS 562 8 Va lue 6 5 Stress [N/m m ²] 4 3 2 1 1 2 3 4 5 6 Sa m ple No Figure 7: Compressive strength for bricks from sample S1 16
  • 17. Results - Sample S2 Densities of Soil Bricks - S2 2 1.8 Density [g/cm³] 1.6 1.4 1.2 1 1 2 3 4 5 6 Sample No [] Figure 8: Densities of soil bricks from soil sample S1 17
  • 18. Compressive strength of Soil Bricks - S2 Test results BS 5628 Value 6.00 5.00 Stress [N/mm²] 4.00 3.00 2.00 1.00 0.00 1 2 3 4 5 6 Sample No [] Figure 9: Compressive strength for bricks from sample S2 18
  • 19. Water absorption test results The test was carried out in order to assess the water absorption of the bricks. Results: Average water absorption for bricks from sample S1 = 12.3% Average water absorption for bricks from sample S2 = 9.86% Specification control values : not greater than 20% 19
  • 20. 8.0 Compressive Strength Test of Sample Walls Load bearing walls may be designed to carry in plane horizontal loads induced by wind, bracing effects or earthquake; the loads are transferred to the walls primarily via diaphragms such as floors or roofs. Figure 10: Wall specimen under test 20
  • 21. Results: Average maximum load: 137.00 kN Average compressive strength: 1.22 N/mm2 From practical point of view, the strength of walls for normal residential buildings is less than 0.60 N/mm2 21
  • 22. Application of stabilized soil bricks Figure 11: Guard’s hut built from stabilized soil bricks 22
  • 23. 9.0 Concluding Remarks • Basing on the results obtained in this study, it has been found that bricks made from stabilized soil with a mix ratio of 1:1:15 for cement: lime: soil have compressive strengths greater than that specified in the British Standard (BS 5628 Part 1) of 2.80 N/mm2. • It has also been learnt that this technology uses less amount of cement in the production of bricks when compared with cement sand blocks • Building with stabilized soil bricks is a technology which offers a good possibility for enabling low income groups to build their own houses at low cost • stabilized soil bricks have more advantage when compared to burnt bricks because they are environmentally friendly since there is no felling of trees for burning the bricks. 23
  • 24. Burnt Bricks Figure 12: Burnt brick site near Ifunda – Iringa region 24
  • 25. Recommendations To achieve a successful dissemination of this technology, the following recommendations should be implemented. • Promoting stabilized soil bricks through advertising and pilot housing, so that many people could have much knowledge about this technology. • To prepare operation manual for the soil preparation, use of the bricks press and building process. • Training people about the production of these bricks. • Further research on use of stabilized soil bricks for low- rise buildings is required. In this case a study on the strength of walls against lateral loading and earthquake effects is deemed necessary. 25
  • 26. Steel Mould for Bricks Production Figure 13: Steel mould for bricks production 26