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VISTEON - Benefícios do molde protótipo no desenvolvimento de novos produtos - 9º Seminário de Tecnologias Robtec - 2012
1. New products development strategy
Marcos Resende
Interior PD Senior Manager
Aug 30th, 2012
Strictly Private and Confidential
2. Visteon Today
Visteon Overview Product Line Portfolio
Climate
Leading provider of value-added Compressors
components/systems to a broad Engine Induction
Fluid Transport
range of global vehicle HVAC Systems
manufacturers Powertrain Cooling
Employees: Electronics
Audio/Infotainment
– 26,000 consolidated Center Stack Electronics
Driver Information
– 41,000 including joint ventures Feature Control Modules
Approximately 120 facilities in Interiors
27 countries* Cockpit Modules
Consoles
Door Trim
2011 revenue: Instrument Panels
– $8.05 billion consolidated
– $12.0 billion including joint
ventures
* Includes joint ventures.
Page 2
8. Visteon South America
Manaus, Brazil
Manaus Plant
Camaçari, Brazil
Camaçari Plant
Guarulhos, Brazil
Arbor Plant
Quilmes, Argentina
Quilmes Plant
Buenos Aires, Argentina
Otto Krause Plant
Terra del Fuego, Argentina
Rio Grande Plant
Climate Electronic Interior Technical Center
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9. Interior Products – South America
Instrument Panels
Cockpit Module
Central Console
Door Trim
Interior Column
Interior Parts
Floor Console
Rear Tray
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10. Electronic Products – South America
Audio
Driver Information
A/C Control Head Unit
GPS
Ignition Coil
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11. Climate Products – South America
AFCA
HVAC
Air Induction Systems
AC Lines
Break Hoses
Compressors
Condensers/Heater Cores
Cooling System
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12. Visteon Product Development Strategy
Exterior parts development strategy to attend a customer requirement:
Phase 1: Product CAD design and virtual analysis
Market benchmarking
assembly and component definition (weight, raw material, attachment &
manufacturing process)
Engineering documentation (DFMEA, validation plan, customer
requirements and others)
Phase 2: SLA prototype construction and CAD verification
Phase 3: Prototype injection tooling construction
Phase 4: Product dimensional verification
Phase 5: Product shipment
Phase 6: Product performance validation
Phase 7: Production injection tooling development
Phase 8: Product launching
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13. Visteon Partnership Definition - Robtec
Exterior parts development strategy to attend a customer requirement:
Phase 1: Product CAD design and virtual analysis
Phase 2: SLA prototype construction and CAD verification
Phase 3: Prototype injection tooling construction
Phase 4: Product dimensional verification
Phase 5: Product shipment
Phase 6: Product performance validation
Phase 7: Production injection tooling development
Phase 8: Product launching
Page 13
14. Phase 2: SLA prototype - Robtec
Robtec Construction timing:
Large SLA parts: 18 days after OK to tooling CAD file
Small SLA parts: 06 days after Ok to tooling CAD File
Visteon parts assembly and CAD verification
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16. Phase 3: Prototype Tooling - Robtec
Robtec Construction timing:
Large prototype tooling: 50 days after OK to tooling CAD file
quantity: 04 tooling
Medium prototype tooling: 30 days after OK to tooling CAD File
quantity: 04 tooling
Small prototype tooling: 20 days after OK to tooling CAD File
quantity: 05 tooling
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21. Phase 4: Prototype dimensional analysis - Robtec
Gauge development and construction – 30 days after Ok to tooling CAD file
Laser optical scanning (GOM) and Visteon engineering analysis – 03 days
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22. Phase 5: Product shipment - Robtec
Product shipment from China to Brazil – 05 days
Customs clearance – 02 days
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