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SAR - North South Railway
Environmental Challenges
         Gassim Al-Gassim
     Deputy CEO for Projects
   Saudi Railway Company (SAR)
Introduction
• The initial studies were carried out over 15 years ago to develop
   the North-South Railway.

• Council of Ministers on May 22, 2006 approved the licensing of a
   new company named Saudi Railway Company (SAR) a wholly
   owned by the Public Investment Fund of the Ministry of Finance,
   will manage the Implementation and operation & Maintenance.

• Overall objective of PIF/SAR is to ensure timely implementation of
   operating North-South Railway to carry Ma’aden’s mineral traffic
   in an economical fashion from mines at Al Jalamid and Az Zabirah
   to industrial facilities in RasAzZawr. In addition, it is planned to
   operate passenger and general freight between Riyadh and Al
   Haditha on the Jordanian Border .
• Design JV Contract awarded to CANARAIL, SYSTRA and Khatib &
  Alami in March 2004.

• Implementation Supervision Consultant (ISC) Contract – Louis
  Berger Group Inc., in association with CANARAIL Consultants Inc.,
  SYSTRA and Khatib & Alami Engineering and Construction –
  signed on 29th November 2005.

• Contracting Strategy based on International Competitive Bidding
  commenced in March 2006.
Quantities In SAR Project

Item
 No.            Item                       Total


 1     Total alignment length            2380 km

 2       Concrete-bridges                  114

 3       Concrete-Culverts                2679

 4          Earth work                497 million m

 5     Earth work in An’Nafud      0,915 million m /km

 6            Sleepers           More than 4.600.000 units

 7              Rails            More than 286.000 tones
Railway Expansion Program in Saudi Arabia
                                                                                                                            Existing Network
                                                                                   Al Jalamid Mine                          North-South Railway
                                                                     Al Haditha
                                                                                                                            Saudi Landbridge
             Syria
                                                                                                                            Western Railway
                       Iraq                  Iran                                  Al Jawf
                                  Kuwait                             Al Basayta
          Jordan                                                                                                   Ras Az Zawr
                                    Gu




                                                                                                                     Jubail
                                        lf




Egypt                                    Bahrain                                   Ha’il         Az Zabirah Mine
                   Kingdom of
                   Saudi Arabia           Qatar                                                                         Dammam
                                              United Arab Emirates                                   Buraydah
                                                                                    Al Madinah                      Al Hufuf
             R
             Re




                                                 Oman                                 (Medina)
               dS




                                                                        Yanbu                           Riyadh
                Se




                                                                                                                   Haradh
                 ea




             Eritrea          Yemen
Sudan                                               Arabian Sea
                                                                          Jeddah
                                  Gulf of Aden                                         Makkah
                                                                                       (Mecca)
            Ethiopia          Somalia




        THE KINGDOM OF SAUDI ARABIA RAILWAY EXPANSION PROGRAM
Minerals, Passengers and General Freight Alignment
      Al-Haditha        Al-Jalamid
         Station             Mines 300 – 750 Km from An Nafud to Al-Haditha,
                             CTW
                              Hazm AL – Jalamidcontracts,Basayta
                                    Three major and Al – 7.2 Billion Saudi Riyals,
                                    awarded on 3rd Barclay Mowlem Civil and
                             Awarded to Al-RashidApril 2007 for the– Mitsui Track
                              Consortium In (Eastern Region , Al-Qassim ZabirahAl-Jowf , to
                                    Works       CTW 200 – 440Km from Az , Hail , Junction
                                    And NorthernNafud – Awarded to the JV of China
                                                An Boarder Region), as following :
                                                Railway 18th Bureau and Al- Suwaiket Co.
          Al-Basayta      Al-Jowf Station 877 Million Saudi Riyals -
              Station                     An Nafud - 4.2-2 awarded Km from Az Zabirah Mine to Ras Az-
                                                      CTW 100 – 576
                                    The total length of–the project is approx. Group.. Km)
                                          to Al-Khodari Co. Awarded to Saudi Binladen (2400
                                                      Zawr
                               The total length of (Mineral)service is (1486 Km)
939 Million Saudi Riyals           Hail Station
                                                                                                          Ras Az Zawrٌ
An Nafud – 4.2-1 awarded                             Bauxite Mine/Junction
to Al-Omaier / Al Fahad Co.
  CTW 400 – Recently Awarder with                                                                         Jubail

  contract value 2.7 Billion Saudi             Al-Qassim
                                                  Station
  Riyals                                                                     Majma’ah
                                                          Industrial           Station
   The total length of (Passenger,ganeral freight)
  460Km from Az Zabirah Junction to                       Station in
  KKIA – Awarded toKm)
   services is (1418 Al Ayuni, Al                           Sudair
                                                                                         Riyadh Station
  Omaier & CCECC.
NSR Integration Into GCC Network




GCC    NSR         SRO        Landbridge
Passenger Stations
     * SAR project include six passenger stations :
•    Riyadh (King Khaled Airport)
•    Sudair .
•    Qassim .
•    Hail .
•    jowf .
•    haditha .




    Internal
      view
Executive Class
Passenger Stations




              External view
interior view
Headquarter




External view
Yard Facilities
    * SAR project include
      nine yard facilities :
•   Riyadh .
•   Sudair .
•    Qassim .
•   Hail .
•   jowf .
•   Basitah .
•   Ras Az Zawar .
•   Jubail
•   haditha .

                                            -9-
Design and Operational Considerations
•   Maximum Axle Loads: 32.4 tones/axle.

•   Maximum Gradients:
                              0.5 % loaded mineral direction.
                             1.5 % Passenger, general freight and empty
                                     mineral direction.

•   Train Speeds:   Mineral loaded:    80 km/hr
                              Mineral empty:    100 km/hr
                              General Freight:   120 km/hr
                             Passenger Train:   200 km/hr

•   Train Control System: ETCS Level 2.

•   Rail Type:             UIC-60-E1.

•   Fastening System:      Pandrol-Fast clip.
Operational Safety Considerations



    NO
permanent
  Grade
 Crossings


                           FULLY Fenced RR
                            Right-of-Way
                             (for obvious
                               reasons)
Environmental Challenges
What Are The Environmental Challenges?

1    What the railway carries?
2    Goals and Objectives of Environmental Protection
3    How is the Environment protected from interaction with our freight?
4    Crossing the desert
5    Construction process
6    Drainage
7    Interaction with the local people
8    Protection of wildlife and domesticated animals
9    SABKHA
10   Energy consumption and Environment
11   Reducing energy consumption
12   Operational consideration
What does the railway carry


1   Phosphate Ore
2   Bauxite Ore
3   Sulphuric Acid
4   Caustic Soda
5   General Freight
6   Passengers
Goals and Objectives of Environmental Protection

• Conserve and protect environment of KSA.

• Protect public health from hazard and environmentally damaging
  activities.

• Protect and develop natural resources, minimize use of
  environmental planning integral to industrial, construction and
  agricultural activities.

• Raise level of awareness regarding environmental issues
How Is The Environment Protected From The
            Interaction With Our Freight?

1     All corrosive materials are carried in modern sealed
      wagons

2     all wagons are inspected for leaks before leaving the
      loading facility and after the unloading process

3     all wagons are inspected on a regular basis outside of the
      transit inspections
Crossing The Desert

1   The main desert area is the an Naffud between hail and al
    Jawf approximately 300km

2   Issues to be dealt with at this location were

    a.   Moving sand dunes
    b.   Wind bourn sand
    c.   Isolation and inaccessibility of the route in general
         inspections
Crossing The Desert
1   The majority of the embankments were constructed from
    compacted sand protected by a layer of compacted cohesive
    soils

2   This caused additional environmental issues as borrow pits had
    to be found and the protective material hauled to site

3   The estimated quantity of material to be moved for the
    project embankments is 295 million cubic meters

4   While the estimated quantity of material moved for the project
    cuttings is 175 million cubic meters

5   Resulting a total of required material of 120 million cubic
    meters
Construction in Desert


The majority of NSR Alignment will go through remote
locations So, for the construction camps the following had to
be taken into consideration:


• Accommodation for more than 1,000 Inhabitants
• Supply Chain for Daily Needs of Labors
• Supply of Construction Material
• Supply of Construction Consumables
Sand Dunes

• NSR Alignment passes through a lot of desert and sand dunes
  area.
• Deserts are generally characterized by the severity of sand
  blowing resulting in
• Contamination of the Ballast Layer (Impact on System Elasticity).
• Designers can only minimize the problem associated with blowing
  sand by understanding how sand moves and applying techniques
  tested and found to be successful.
Sand Dunes Mitigation
• Providing sand trap areas at the railway toe-of-embankment.


• Applying gravel blankets as a protection layer against erosion.


• Using sand fence.


• Frequent maintenance is required.
Construction Process

1   These inaccessible sites required:

    a.   The construction of access roads from the local
         highways

    b.   Additional width of the construction footprint to allow
         adjacent site access roads

    C.   Provision of general amenities and construction
         materials at locations where all provisions had to be
         hauled in by road
DRAINAGE

1   The rain fall in the desert has serious impact on
    earthworks due to its intensity.

2   The majority of embankments have culverts installed to
    allow the passage of storm water.

3   Cuttings have been designed to allow the storm water
    easy egress away from the railway.

4   Embankment protection has been provided not only to
    support the core structurally but from adverse weather
    conditions.
Interaction With The Local People

1   The route has been designed to cause as little interference
    with the local public as possible.

2   where ever possible the route horizontal alignment has
    been designed not to divide existing land holdings.

3   where it has not been possible land owners have been
    compensated.

4   the railway is fenced along its total route to prevent
    accidental access and potential accidents
Protection Of Wildlife And Domesticated Animals

1   Total fencing has been the policy of the project

2   Where the route traverses land where livestock has the
    need for access to either side:

    a.   Special sized culverts have been use

    B.   Camel crossing bridges with high parapets and gentle
         approach slopes have been constructed over the
         railway
SABKHA

• Arabic term that describes a composition of Sand Deposits mixed
  with Silt, Clay with the presence of salt.
• Always refers to saline, puffy, crust-surfaced flat basins with the
  presence of water.
• Coastal Sabkha found in the eastern province of Saudi Arabia in
  low-lying plains and Inland Sabkha found in northern part.
• Special attention is required due to water presence.
• Low load carrying capacity (Settlement).
SABKHA Mitigations

• Using Geotextiles in the construction of Railway on sabkha sub-
  grade.
• Using rock fill for embankment under the sub-grade, ballast and
  sub-ballast.
• Pre-Loading (Additional temporary load but time consuming).
• Soil Replacement.
• Mechanical Compaction (e.g. Stone/Sand columns)
Energy Consumption and Environment


• Railways provide efficient and safe transportation for freight
  and passengers compared with other transportation systems.
• Railways reduce emissions and pollutions.
Reducing Energy Consumption

• Optimize Route Alignment / Geometry: Very few Curves.
• Fuel efficient locomotives.
• Modern Rolling Stock (low roll resistance).
• Streamlined Efficient Passenger Trains design for aero-dynamics.
• Consequent and strict maintenance for rolling stock and
  permanent way.
Operational Considerations


• Sand Environment Impact on Operation:
  Special Sand removal equipment required to keep tracks clear.
• Special “Pulse Filtration System” for Locomotives (EMD SD 70 Acs):
  Proven Technology in hot sandy desert conditions
Balises


• Due to high temperature in Saudi Arabia specially during summer ,
  temperature was measured and found during summer that exceed 80
  C and readings from balises will be effected
• For that reason Balises were equipped with covers (Shadow) to
  reduce temperature and assure their functionality.
Point Machine

• Because of sand problems and in order to reduce maintenance,
  Point machines were designed with a special cover. This cover is
  IP67 / The where no. 6 means no ingress of dust, complete
  protection against contact and no. 7 means Ingress of water in
  harmful quantity shall not be possible when the enclosure is
  immersed in water under defined conditions of pressure and
  time (up to 1 m of submersion).
Hot Wheel and Hot Box Detector

• Rolling stock detection devices are integrated with ETCS signaling
  system to ensure normal temperature in wheels and box. This is
  to avoid wheel damages which may lead to derailments.
Photos From The Project
-5-
-7-
Thank you For Your Valuable Time

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Gassim Al Gassim - sar environmental challenges

  • 1.
  • 2. SAR - North South Railway Environmental Challenges Gassim Al-Gassim Deputy CEO for Projects Saudi Railway Company (SAR)
  • 3. Introduction • The initial studies were carried out over 15 years ago to develop the North-South Railway. • Council of Ministers on May 22, 2006 approved the licensing of a new company named Saudi Railway Company (SAR) a wholly owned by the Public Investment Fund of the Ministry of Finance, will manage the Implementation and operation & Maintenance. • Overall objective of PIF/SAR is to ensure timely implementation of operating North-South Railway to carry Ma’aden’s mineral traffic in an economical fashion from mines at Al Jalamid and Az Zabirah to industrial facilities in RasAzZawr. In addition, it is planned to operate passenger and general freight between Riyadh and Al Haditha on the Jordanian Border .
  • 4. • Design JV Contract awarded to CANARAIL, SYSTRA and Khatib & Alami in March 2004. • Implementation Supervision Consultant (ISC) Contract – Louis Berger Group Inc., in association with CANARAIL Consultants Inc., SYSTRA and Khatib & Alami Engineering and Construction – signed on 29th November 2005. • Contracting Strategy based on International Competitive Bidding commenced in March 2006.
  • 5. Quantities In SAR Project Item No. Item Total 1 Total alignment length 2380 km 2 Concrete-bridges 114 3 Concrete-Culverts 2679 4 Earth work 497 million m 5 Earth work in An’Nafud 0,915 million m /km 6 Sleepers More than 4.600.000 units 7 Rails More than 286.000 tones
  • 6. Railway Expansion Program in Saudi Arabia Existing Network Al Jalamid Mine North-South Railway Al Haditha Saudi Landbridge Syria Western Railway Iraq Iran Al Jawf Kuwait Al Basayta Jordan Ras Az Zawr Gu Jubail lf Egypt Bahrain Ha’il Az Zabirah Mine Kingdom of Saudi Arabia Qatar Dammam United Arab Emirates Buraydah Al Madinah Al Hufuf R Re Oman (Medina) dS Yanbu Riyadh Se Haradh ea Eritrea Yemen Sudan Arabian Sea Jeddah Gulf of Aden Makkah (Mecca) Ethiopia Somalia THE KINGDOM OF SAUDI ARABIA RAILWAY EXPANSION PROGRAM
  • 7. Minerals, Passengers and General Freight Alignment Al-Haditha Al-Jalamid Station Mines 300 – 750 Km from An Nafud to Al-Haditha, CTW Hazm AL – Jalamidcontracts,Basayta Three major and Al – 7.2 Billion Saudi Riyals, awarded on 3rd Barclay Mowlem Civil and Awarded to Al-RashidApril 2007 for the– Mitsui Track Consortium In (Eastern Region , Al-Qassim ZabirahAl-Jowf , to Works CTW 200 – 440Km from Az , Hail , Junction And NorthernNafud – Awarded to the JV of China An Boarder Region), as following : Railway 18th Bureau and Al- Suwaiket Co. Al-Basayta Al-Jowf Station 877 Million Saudi Riyals - Station An Nafud - 4.2-2 awarded Km from Az Zabirah Mine to Ras Az- CTW 100 – 576 The total length of–the project is approx. Group.. Km) to Al-Khodari Co. Awarded to Saudi Binladen (2400 Zawr The total length of (Mineral)service is (1486 Km) 939 Million Saudi Riyals Hail Station Ras Az Zawrٌ An Nafud – 4.2-1 awarded Bauxite Mine/Junction to Al-Omaier / Al Fahad Co. CTW 400 – Recently Awarder with Jubail contract value 2.7 Billion Saudi Al-Qassim Station Riyals Majma’ah Industrial Station The total length of (Passenger,ganeral freight) 460Km from Az Zabirah Junction to Station in KKIA – Awarded toKm) services is (1418 Al Ayuni, Al Sudair Riyadh Station Omaier & CCECC.
  • 8. NSR Integration Into GCC Network GCC NSR SRO Landbridge
  • 9. Passenger Stations * SAR project include six passenger stations : • Riyadh (King Khaled Airport) • Sudair . • Qassim . • Hail . • jowf . • haditha . Internal view
  • 11. Passenger Stations External view
  • 14. Yard Facilities * SAR project include nine yard facilities : • Riyadh . • Sudair . • Qassim . • Hail . • jowf . • Basitah . • Ras Az Zawar . • Jubail • haditha . -9-
  • 15. Design and Operational Considerations • Maximum Axle Loads: 32.4 tones/axle. • Maximum Gradients: 0.5 % loaded mineral direction. 1.5 % Passenger, general freight and empty mineral direction. • Train Speeds: Mineral loaded: 80 km/hr Mineral empty: 100 km/hr General Freight: 120 km/hr Passenger Train: 200 km/hr • Train Control System: ETCS Level 2. • Rail Type: UIC-60-E1. • Fastening System: Pandrol-Fast clip.
  • 16. Operational Safety Considerations NO permanent Grade Crossings FULLY Fenced RR Right-of-Way (for obvious reasons)
  • 18. What Are The Environmental Challenges? 1 What the railway carries? 2 Goals and Objectives of Environmental Protection 3 How is the Environment protected from interaction with our freight? 4 Crossing the desert 5 Construction process 6 Drainage 7 Interaction with the local people 8 Protection of wildlife and domesticated animals 9 SABKHA 10 Energy consumption and Environment 11 Reducing energy consumption 12 Operational consideration
  • 19. What does the railway carry 1 Phosphate Ore 2 Bauxite Ore 3 Sulphuric Acid 4 Caustic Soda 5 General Freight 6 Passengers
  • 20. Goals and Objectives of Environmental Protection • Conserve and protect environment of KSA. • Protect public health from hazard and environmentally damaging activities. • Protect and develop natural resources, minimize use of environmental planning integral to industrial, construction and agricultural activities. • Raise level of awareness regarding environmental issues
  • 21. How Is The Environment Protected From The Interaction With Our Freight? 1 All corrosive materials are carried in modern sealed wagons 2 all wagons are inspected for leaks before leaving the loading facility and after the unloading process 3 all wagons are inspected on a regular basis outside of the transit inspections
  • 22. Crossing The Desert 1 The main desert area is the an Naffud between hail and al Jawf approximately 300km 2 Issues to be dealt with at this location were a. Moving sand dunes b. Wind bourn sand c. Isolation and inaccessibility of the route in general inspections
  • 23. Crossing The Desert 1 The majority of the embankments were constructed from compacted sand protected by a layer of compacted cohesive soils 2 This caused additional environmental issues as borrow pits had to be found and the protective material hauled to site 3 The estimated quantity of material to be moved for the project embankments is 295 million cubic meters 4 While the estimated quantity of material moved for the project cuttings is 175 million cubic meters 5 Resulting a total of required material of 120 million cubic meters
  • 24. Construction in Desert The majority of NSR Alignment will go through remote locations So, for the construction camps the following had to be taken into consideration: • Accommodation for more than 1,000 Inhabitants • Supply Chain for Daily Needs of Labors • Supply of Construction Material • Supply of Construction Consumables
  • 25. Sand Dunes • NSR Alignment passes through a lot of desert and sand dunes area. • Deserts are generally characterized by the severity of sand blowing resulting in • Contamination of the Ballast Layer (Impact on System Elasticity). • Designers can only minimize the problem associated with blowing sand by understanding how sand moves and applying techniques tested and found to be successful.
  • 26.
  • 27. Sand Dunes Mitigation • Providing sand trap areas at the railway toe-of-embankment. • Applying gravel blankets as a protection layer against erosion. • Using sand fence. • Frequent maintenance is required.
  • 28. Construction Process 1 These inaccessible sites required: a. The construction of access roads from the local highways b. Additional width of the construction footprint to allow adjacent site access roads C. Provision of general amenities and construction materials at locations where all provisions had to be hauled in by road
  • 29. DRAINAGE 1 The rain fall in the desert has serious impact on earthworks due to its intensity. 2 The majority of embankments have culverts installed to allow the passage of storm water. 3 Cuttings have been designed to allow the storm water easy egress away from the railway. 4 Embankment protection has been provided not only to support the core structurally but from adverse weather conditions.
  • 30. Interaction With The Local People 1 The route has been designed to cause as little interference with the local public as possible. 2 where ever possible the route horizontal alignment has been designed not to divide existing land holdings. 3 where it has not been possible land owners have been compensated. 4 the railway is fenced along its total route to prevent accidental access and potential accidents
  • 31. Protection Of Wildlife And Domesticated Animals 1 Total fencing has been the policy of the project 2 Where the route traverses land where livestock has the need for access to either side: a. Special sized culverts have been use B. Camel crossing bridges with high parapets and gentle approach slopes have been constructed over the railway
  • 32. SABKHA • Arabic term that describes a composition of Sand Deposits mixed with Silt, Clay with the presence of salt. • Always refers to saline, puffy, crust-surfaced flat basins with the presence of water. • Coastal Sabkha found in the eastern province of Saudi Arabia in low-lying plains and Inland Sabkha found in northern part. • Special attention is required due to water presence. • Low load carrying capacity (Settlement).
  • 33. SABKHA Mitigations • Using Geotextiles in the construction of Railway on sabkha sub- grade. • Using rock fill for embankment under the sub-grade, ballast and sub-ballast. • Pre-Loading (Additional temporary load but time consuming). • Soil Replacement. • Mechanical Compaction (e.g. Stone/Sand columns)
  • 34. Energy Consumption and Environment • Railways provide efficient and safe transportation for freight and passengers compared with other transportation systems. • Railways reduce emissions and pollutions.
  • 35. Reducing Energy Consumption • Optimize Route Alignment / Geometry: Very few Curves. • Fuel efficient locomotives. • Modern Rolling Stock (low roll resistance). • Streamlined Efficient Passenger Trains design for aero-dynamics. • Consequent and strict maintenance for rolling stock and permanent way.
  • 36. Operational Considerations • Sand Environment Impact on Operation: Special Sand removal equipment required to keep tracks clear. • Special “Pulse Filtration System” for Locomotives (EMD SD 70 Acs): Proven Technology in hot sandy desert conditions
  • 37. Balises • Due to high temperature in Saudi Arabia specially during summer , temperature was measured and found during summer that exceed 80 C and readings from balises will be effected • For that reason Balises were equipped with covers (Shadow) to reduce temperature and assure their functionality.
  • 38. Point Machine • Because of sand problems and in order to reduce maintenance, Point machines were designed with a special cover. This cover is IP67 / The where no. 6 means no ingress of dust, complete protection against contact and no. 7 means Ingress of water in harmful quantity shall not be possible when the enclosure is immersed in water under defined conditions of pressure and time (up to 1 m of submersion).
  • 39. Hot Wheel and Hot Box Detector • Rolling stock detection devices are integrated with ETCS signaling system to ensure normal temperature in wheels and box. This is to avoid wheel damages which may lead to derailments.
  • 40. Photos From The Project
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  • 67. Thank you For Your Valuable Time