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Arati Dalavi et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.01-02
www.ijera.com 1 | P a g e
Wireless Digital Control and Synchronization of Master-Slave Multiple
Motors Using ARM Microcontroller
Pratiksha Shingade*, Arati Dalavi**, Priyanka Shipate***, Megha Barge****
*(Department of Electrical Engineering, Pune University)
**(Department of Electrical Engineering, Pune University)
*(Department of Electrical Engineering, Pune University)
*(Department of Electrical Engineering, Pune University)
ABSTRACT
The co-ordination and synchronization control of motion of multiple motors is a challenging problem, since the
synchronization of each individual motor can be influenced by many factors. This paper presents the concept
and implementation of a scheme that uses a real time control approach to realize drive synchronization of the
multiple motors. The basic principle of the control is the speed of both master and slave are measured and
compared in such a way to get speed synchronization of both motors regardless of different modes of operation.
A new Master-Slave configuration is developed. Imperfect synchronization can be corrected on-line using ARM
This paper discusses an implementation where a continuously variable speed operation is provided for the
multiple motors by using a single low cost ARM controller. These controllers implement variable speed drives
with minimum external hardware thus increasing the reliability. A new master-slave control scheme using ARM
is developed. Imprecise synchronization the master-slave technique is designed to reduce the synchronization
error under the assumption the slaves can follow the master instantly. More recently there has been a large
interest in electronic synchronization, because it offers certain advantages in terms of flexibility and reliability.
Keywords-ARM microcontroller, Master-Slave-motor, PWM, RF module, Synchronization,
I. INTRODUCTION
In highly competitive market put pressure on
manufacturing industry towards the improvement of
machine flexibility and productivity. A typical
traditional machine design with mechanisms (such as
gears, camshafts, linkages) has a number of
disadvantages : extended part changeover time,
inaccuracies due to wear , rudimentary motion
profiles and the reliability of mechanical
transmissions tends to be reduced by increases in
machine speeds. Industry has been attracted by the
possible replacement of the traditional machine with
the system multiple motors. The function that each
drive performs is readily programmable. The drives
are forced into coordination and synchronization by
some sort of software mechanism which are also
implemented by programming Many manufacturing
process require that constituent parts of a mechanism
be synchronized. These processes would include any
based on the manufacture or handling of sheet
materials such as project or rolled steel Traditionally
processes would be synchronized through a
mechanical transmission system consisting of a line-
shaft, gearing, pullers, etc Among the available
software mechanisms, master/slave synchronization
is a widely used technique Some applications require
the motion of the slave axes to follow the actual
states of the master (such as in packaging, flying
shears and other cyclic cutting applications), and this
arrangement reduces the relative following-error
more directly than some of alternative
synchronization mechanisms More recently there has
been a large interest in electronic synchronization,
because it offers certain advantages in terms of
flexibility and reliability. For example, where product
specifications vary with the relative motion of
constituent sections, this can be changed in software
with a minimum of down time and possibly even
online. The increases reliability has much to do with
the removal of the mechanical transmission
II. Pulse Width Modulation (PWM)
technique
There are many forms of modulation used
for communicating information. When a high
frequency signal has amplitude varied in response to
a lower frequency signal we have AM (amplitude
modulation). When the signal frequency is varied in
response to the modulating signal we have FM
(frequency modulation. These signals are used for
radio modulation because the high frequency carrier
signal is needs for efficient radiation of the signal.
When communication by pulses was introduced, the
amplitude, frequency and pulse width become
possible modulation options. In many power
electronic converters where the output voltage can be
RESEARCH ARTICLE OPEN ACCESS
Arati Dalavi et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.01-02
www.ijera.com 2 | P a g e
one of two values the only option is modulation of
average conduction time.
2.1PWM technique in multiple modes
Master Mode:
This mode is needed in order to ensure the
synchronization. In this mode the system will only set
the speed as the master motor and system will take
this speed as input for the reference for slave system
otherwise the user will need to set the individual
speed separately for each slave motor even though
the speed value is same for all.
Master – Slave Mode
In this mode the user will set the speed of
master using admin controlled PC and the master
will achieve the speed using closed loop system and
RPM sensor the master will also send the current
speed back to the Server PC. The master will then the
send the speed to the slave system via wireless RF
data transmission the salve will continuously track
the master in order to check the speed changes And
accordingly adjust its speed in this way the
synchronization is archived
Motor Parameter Monitoring Mode
In this mode the master motor and slave
motor will be observed by the sensor modules
attached to the particular motors like over
temperature, the master and slave both immediately
inform this to the admin PC and error messages will
displayed on it with respect to the master slave
motors in this mode Rf will act as dual transmission
mode
Individual Mode
In this mode the admin can use master and
slave as individual entity and can set different speed
for each of them.
III. RF module
RF modem can be used for applications that
need two way wireless data transmission. It features
high data rate and longer transmission distance. The
communication protocol is self controlled and
completely transparent to user interface. The module
can be embedded to your current design so that
wireless communication can be set up easily. RF
data modem working at 2.4 Ghz frequency in half
duplex mode with automatic switching of
receive/transmit mode with LED indication. Receives
and Transmits serial data of adjustable baud rate of
9600/4800/2400/19200 bps at 5V or 3V level for
direct interfacing to microcontrollers. This model can
work with other 2.4 Ghz Sunrom models 1197(30
meters range) or 1253(RS232) or 1252(USB).
IV. Advantages
Wireless speed synchronization is achieved
Very useful for performance checking Automatic
speed control saves the time can operate in multiple
modes hence increase system efficiency
V. Application
Industrial machines
Production industries
Conveyer Systems
Performance Testing
VI. CONCLUSION
Multi-motor systems have been widely used
in industrial applications, and speed synchronization
of the motors can always be deteriorated by system
parameter uncertainties. This paper discusses an
implementation where a continuously variable speed
operation is provided for the multiple motors by
using a single low cost ARM controller. These
controllers implement variable speed drives with
minimum external hardware thus increasing the
reliability using ARM is developed. The master-slave
technique is designed to reduce the synchronization
error
REFERENCES
Journal Papers:
[1] P.R. Moore and C.M. Chen, “Fuzzy Logic
Coupling andSynchronised Control of Multiple
Independent Servo-Drives”,Control Eng,
Practice, Vol, 3, N°. 12, pp.1697-1708, 1995.
[2] Texas Instruments: TMS320F2812 Data Manual,
Texas Instruments, (2004).
[3] L. Osmancik, “Digital Signal Processor
TMS320F2812 and Its Application in Electric
Drives”, Applied Electronics 2006, Pilsen 6-7
September 2006.
[4] Y.S. Kung and P.G. Huang, “High Performance
Position Controller for PMSM Drives Based on
TMS320F2812 DSP”, 2004 IEEE
CCA/ISIC/CACSD Joint Conferences,
CCAProceeding, Vol. I, pp. 290-295, September
2-4, 2004
Theses:
[5] L. Osmancik, “The Four Quadrant Current
Source PulseRectifier by DSP Controlled”,
Diploma Thesis, VSB-TechnicalUniversity of
Ostrava 2005

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A45020102

  • 1. Arati Dalavi et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.01-02 www.ijera.com 1 | P a g e Wireless Digital Control and Synchronization of Master-Slave Multiple Motors Using ARM Microcontroller Pratiksha Shingade*, Arati Dalavi**, Priyanka Shipate***, Megha Barge**** *(Department of Electrical Engineering, Pune University) **(Department of Electrical Engineering, Pune University) *(Department of Electrical Engineering, Pune University) *(Department of Electrical Engineering, Pune University) ABSTRACT The co-ordination and synchronization control of motion of multiple motors is a challenging problem, since the synchronization of each individual motor can be influenced by many factors. This paper presents the concept and implementation of a scheme that uses a real time control approach to realize drive synchronization of the multiple motors. The basic principle of the control is the speed of both master and slave are measured and compared in such a way to get speed synchronization of both motors regardless of different modes of operation. A new Master-Slave configuration is developed. Imperfect synchronization can be corrected on-line using ARM This paper discusses an implementation where a continuously variable speed operation is provided for the multiple motors by using a single low cost ARM controller. These controllers implement variable speed drives with minimum external hardware thus increasing the reliability. A new master-slave control scheme using ARM is developed. Imprecise synchronization the master-slave technique is designed to reduce the synchronization error under the assumption the slaves can follow the master instantly. More recently there has been a large interest in electronic synchronization, because it offers certain advantages in terms of flexibility and reliability. Keywords-ARM microcontroller, Master-Slave-motor, PWM, RF module, Synchronization, I. INTRODUCTION In highly competitive market put pressure on manufacturing industry towards the improvement of machine flexibility and productivity. A typical traditional machine design with mechanisms (such as gears, camshafts, linkages) has a number of disadvantages : extended part changeover time, inaccuracies due to wear , rudimentary motion profiles and the reliability of mechanical transmissions tends to be reduced by increases in machine speeds. Industry has been attracted by the possible replacement of the traditional machine with the system multiple motors. The function that each drive performs is readily programmable. The drives are forced into coordination and synchronization by some sort of software mechanism which are also implemented by programming Many manufacturing process require that constituent parts of a mechanism be synchronized. These processes would include any based on the manufacture or handling of sheet materials such as project or rolled steel Traditionally processes would be synchronized through a mechanical transmission system consisting of a line- shaft, gearing, pullers, etc Among the available software mechanisms, master/slave synchronization is a widely used technique Some applications require the motion of the slave axes to follow the actual states of the master (such as in packaging, flying shears and other cyclic cutting applications), and this arrangement reduces the relative following-error more directly than some of alternative synchronization mechanisms More recently there has been a large interest in electronic synchronization, because it offers certain advantages in terms of flexibility and reliability. For example, where product specifications vary with the relative motion of constituent sections, this can be changed in software with a minimum of down time and possibly even online. The increases reliability has much to do with the removal of the mechanical transmission II. Pulse Width Modulation (PWM) technique There are many forms of modulation used for communicating information. When a high frequency signal has amplitude varied in response to a lower frequency signal we have AM (amplitude modulation). When the signal frequency is varied in response to the modulating signal we have FM (frequency modulation. These signals are used for radio modulation because the high frequency carrier signal is needs for efficient radiation of the signal. When communication by pulses was introduced, the amplitude, frequency and pulse width become possible modulation options. In many power electronic converters where the output voltage can be RESEARCH ARTICLE OPEN ACCESS
  • 2. Arati Dalavi et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.01-02 www.ijera.com 2 | P a g e one of two values the only option is modulation of average conduction time. 2.1PWM technique in multiple modes Master Mode: This mode is needed in order to ensure the synchronization. In this mode the system will only set the speed as the master motor and system will take this speed as input for the reference for slave system otherwise the user will need to set the individual speed separately for each slave motor even though the speed value is same for all. Master – Slave Mode In this mode the user will set the speed of master using admin controlled PC and the master will achieve the speed using closed loop system and RPM sensor the master will also send the current speed back to the Server PC. The master will then the send the speed to the slave system via wireless RF data transmission the salve will continuously track the master in order to check the speed changes And accordingly adjust its speed in this way the synchronization is archived Motor Parameter Monitoring Mode In this mode the master motor and slave motor will be observed by the sensor modules attached to the particular motors like over temperature, the master and slave both immediately inform this to the admin PC and error messages will displayed on it with respect to the master slave motors in this mode Rf will act as dual transmission mode Individual Mode In this mode the admin can use master and slave as individual entity and can set different speed for each of them. III. RF module RF modem can be used for applications that need two way wireless data transmission. It features high data rate and longer transmission distance. The communication protocol is self controlled and completely transparent to user interface. The module can be embedded to your current design so that wireless communication can be set up easily. RF data modem working at 2.4 Ghz frequency in half duplex mode with automatic switching of receive/transmit mode with LED indication. Receives and Transmits serial data of adjustable baud rate of 9600/4800/2400/19200 bps at 5V or 3V level for direct interfacing to microcontrollers. This model can work with other 2.4 Ghz Sunrom models 1197(30 meters range) or 1253(RS232) or 1252(USB). IV. Advantages Wireless speed synchronization is achieved Very useful for performance checking Automatic speed control saves the time can operate in multiple modes hence increase system efficiency V. Application Industrial machines Production industries Conveyer Systems Performance Testing VI. CONCLUSION Multi-motor systems have been widely used in industrial applications, and speed synchronization of the motors can always be deteriorated by system parameter uncertainties. This paper discusses an implementation where a continuously variable speed operation is provided for the multiple motors by using a single low cost ARM controller. These controllers implement variable speed drives with minimum external hardware thus increasing the reliability using ARM is developed. The master-slave technique is designed to reduce the synchronization error REFERENCES Journal Papers: [1] P.R. Moore and C.M. Chen, “Fuzzy Logic Coupling andSynchronised Control of Multiple Independent Servo-Drives”,Control Eng, Practice, Vol, 3, N°. 12, pp.1697-1708, 1995. [2] Texas Instruments: TMS320F2812 Data Manual, Texas Instruments, (2004). [3] L. Osmancik, “Digital Signal Processor TMS320F2812 and Its Application in Electric Drives”, Applied Electronics 2006, Pilsen 6-7 September 2006. [4] Y.S. Kung and P.G. Huang, “High Performance Position Controller for PMSM Drives Based on TMS320F2812 DSP”, 2004 IEEE CCA/ISIC/CACSD Joint Conferences, CCAProceeding, Vol. I, pp. 290-295, September 2-4, 2004 Theses: [5] L. Osmancik, “The Four Quadrant Current Source PulseRectifier by DSP Controlled”, Diploma Thesis, VSB-TechnicalUniversity of Ostrava 2005