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YANBU INDUSTRIAL COLLEGE
                                      DEPARTMENT OF MECHANICAL ENGINEERING TECHNOLOGY
                                       ACADEMIC YEAR 2011-12 / 1432-33H ( SECOND SEMESTER )
                                                     COURSE CODE : MET105

                                                                              ASSIGNMENT 2

                                                             ( NON-DESTRUCTIOVE TESTS )

Student name: ______________________________________________________________
                               COURSE: EGT062 (INTRODUCTION TO MECHANICAL TECHNOLOGY II)
I.D #: ____________________________                                                                             Sec: ________________________



Q1. Define non-destructive Tests:

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------


Q2. List the Non-destructive tests that can be used in mechanical maintenance?

      1-     ------------------------------------------------------------------------            5- -----------------------------------------------------------------------------------

      2-     -----------------------------------------------------------------------             6- ----------------------------------------------------------

      3-     -----------------------------------------------------------------------             7- ---------------------------------------------------------

      4-     -----------------------------------------------------------------------             8- ---------------------------------------------------------


Q3. Why vibration analysis is the dominant technique used for predictive maintenance?

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------


-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------


Q4. What are the techniques that vibration–based predictive maintenance relies on?

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------


--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------



Q5. List some mechanical problems that can be detected by vibration analysis:

               a- ---------------------------------------------- b- ---------------------------------------------

               c- ---------------------------------------------- d- ---------------------------------------------

               e- ------------------------------------------------ f- ----------------------------------------------
Q6. On which fact, thermography is predicated?
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------


---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------


Q7. List three thermographics instruments used in maintenance purposes?

      1-     --------------------------------------------------------------------------------------

      2-     --------------------------------------------------------------------------------------

      3- -----------------------------------------------------------

Q8. Nominate some maintenance applications of thermographic techniques:

      1-     --------------------------------------------------------------------------------------

      2-     --------------------------------------------------------------------------------------

      3- -----------------------------------------------------------



Q9. Nominate 4 Tribology techniques?

      1-     ------------------------------------------------------------------------


      2-     -----------------------------------------------------------------------


      3-     -----------------------------------------------------------------------


      4-     -----------------------------------------------------------------------




Q10. Define the technical term Tribology?
-------------------------------------------------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------------------------------------------------


Q11. Give an applicable maintenance example of oil analysis technique?


-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------


Q12. The oil analysis technique includes wear particle analysis, please nominate five basic
types of wear can be identified by wear particle analysis?

1- ---------------------------------------------------- 2- ----------------------------------------------------------

3- ---------------------------------------------------- 4- ----------------------------------------------------------

5- -----------------------------------------------------
Q13. What is the general use of liquid penetrant test?

-------------------------------------------------------------------------------------------------------------------------------


Q14. Give some examples of liquid penetrant applications?

    1-   --------------------------------------------------------------------------------------

    2-   --------------------------------------------------------------------------------------

    3- -----------------------------------------------------------


Q15. What are the steps of a typical liquid penetrant test?

1- --------------------------------------------------------------------------------------------------------------------------

2- ---------------------------------------------------------------------------------------------------------------------------

3- ---------------------------------------------------------------------------------------------------------------------------

4- ---------------------------------------------------------------------------------------------------------------------------

5- ---------------------------------------------------------------------------------------------------------------------------


Q16. What is the general use of magnetic particle test?

-------------------------------------------------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------------------------------------------------

Q17. Draw Simple sketch to show the result of magnetic test for defected specimen.
Q18. List two application examples of X-Ray Test

1- ---------------------------------------------------------------------------------------------------------------

2- ---------------------------------------------------------------------------------------------------------------


Q19. What are the general uses of visual inspection in the maintenance?

     -------------------------------------------------------------------------------------------------------

     -------------------------------------------------------------------------------------------------------


Q20. List 5 instruments or equipment used in visual inspection:

1- ---------------------------------------------------------------------------------------------

2- ---------------------------------------------------------------------------------------------

3- ----------------------------------------------------------------------------------------------

4- ----------------------------------------------------------------------------------------------

5- ----------------------------------------------------------------------------------------------


Q21. List four application examples of Ultra-Sound test:


1- ---------------------------------------------------------------------------------------------

2- ---------------------------------------------------------------------------------------------

3- ----------------------------------------------------------------------------------------------

4- ----------------------------------------------------------------------------------------------

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MET 105 Assignment 2

  • 1. YANBU INDUSTRIAL COLLEGE DEPARTMENT OF MECHANICAL ENGINEERING TECHNOLOGY ACADEMIC YEAR 2011-12 / 1432-33H ( SECOND SEMESTER ) COURSE CODE : MET105 ASSIGNMENT 2 ( NON-DESTRUCTIOVE TESTS ) Student name: ______________________________________________________________ COURSE: EGT062 (INTRODUCTION TO MECHANICAL TECHNOLOGY II) I.D #: ____________________________ Sec: ________________________ Q1. Define non-destructive Tests: -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Q2. List the Non-destructive tests that can be used in mechanical maintenance? 1- ------------------------------------------------------------------------ 5- ----------------------------------------------------------------------------------- 2- ----------------------------------------------------------------------- 6- ---------------------------------------------------------- 3- ----------------------------------------------------------------------- 7- --------------------------------------------------------- 4- ----------------------------------------------------------------------- 8- --------------------------------------------------------- Q3. Why vibration analysis is the dominant technique used for predictive maintenance? --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Q4. What are the techniques that vibration–based predictive maintenance relies on? -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Q5. List some mechanical problems that can be detected by vibration analysis: a- ---------------------------------------------- b- --------------------------------------------- c- ---------------------------------------------- d- --------------------------------------------- e- ------------------------------------------------ f- ----------------------------------------------
  • 2. Q6. On which fact, thermography is predicated? ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Q7. List three thermographics instruments used in maintenance purposes? 1- -------------------------------------------------------------------------------------- 2- -------------------------------------------------------------------------------------- 3- ----------------------------------------------------------- Q8. Nominate some maintenance applications of thermographic techniques: 1- -------------------------------------------------------------------------------------- 2- -------------------------------------------------------------------------------------- 3- ----------------------------------------------------------- Q9. Nominate 4 Tribology techniques? 1- ------------------------------------------------------------------------ 2- ----------------------------------------------------------------------- 3- ----------------------------------------------------------------------- 4- ----------------------------------------------------------------------- Q10. Define the technical term Tribology? ------------------------------------------------------------------------------------------------------------------------------- ------------------------------------------------------------------------------------------------------------------------------- Q11. Give an applicable maintenance example of oil analysis technique? ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Q12. The oil analysis technique includes wear particle analysis, please nominate five basic types of wear can be identified by wear particle analysis? 1- ---------------------------------------------------- 2- ---------------------------------------------------------- 3- ---------------------------------------------------- 4- ---------------------------------------------------------- 5- -----------------------------------------------------
  • 3. Q13. What is the general use of liquid penetrant test? ------------------------------------------------------------------------------------------------------------------------------- Q14. Give some examples of liquid penetrant applications? 1- -------------------------------------------------------------------------------------- 2- -------------------------------------------------------------------------------------- 3- ----------------------------------------------------------- Q15. What are the steps of a typical liquid penetrant test? 1- -------------------------------------------------------------------------------------------------------------------------- 2- --------------------------------------------------------------------------------------------------------------------------- 3- --------------------------------------------------------------------------------------------------------------------------- 4- --------------------------------------------------------------------------------------------------------------------------- 5- --------------------------------------------------------------------------------------------------------------------------- Q16. What is the general use of magnetic particle test? ------------------------------------------------------------------------------------------------------------------------------- ------------------------------------------------------------------------------------------------------------------------------- Q17. Draw Simple sketch to show the result of magnetic test for defected specimen.
  • 4. Q18. List two application examples of X-Ray Test 1- --------------------------------------------------------------------------------------------------------------- 2- --------------------------------------------------------------------------------------------------------------- Q19. What are the general uses of visual inspection in the maintenance?  -------------------------------------------------------------------------------------------------------  ------------------------------------------------------------------------------------------------------- Q20. List 5 instruments or equipment used in visual inspection: 1- --------------------------------------------------------------------------------------------- 2- --------------------------------------------------------------------------------------------- 3- ---------------------------------------------------------------------------------------------- 4- ---------------------------------------------------------------------------------------------- 5- ---------------------------------------------------------------------------------------------- Q21. List four application examples of Ultra-Sound test: 1- --------------------------------------------------------------------------------------------- 2- --------------------------------------------------------------------------------------------- 3- ---------------------------------------------------------------------------------------------- 4- ----------------------------------------------------------------------------------------------