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Supply Chain Management:
Sourcing, Pricing and
Procurement Process


     Rajendran Ananda Krishnan




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Topics to be covered
Sourcing and Pricing
 Sourcing – In house or Outsource
 3rd and 4th PLs
 Supplier Scoring and Assessment
 Selection, Design Collaboration
 Procurement       Process,      Sourcing
  Planning and Analysis
 Pricing and Revenue Management for
  multiple customers, Perishable products,
  seasonal demand, bulk and spot
  contracts
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Sourcing – In-house or
Outsource
 The decision of a firm to perform its
  activities internally or get those activities
  done from an independent firm is known
  as the make versus buy decision.
 Bharti Airtel, India’s number one private
  telecom service provider announced its
  decision to outsource key network
  management activities, IT services and
  call centre operations also

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Bharti Airtel : Outsourcing of Network
Operations
  Network Management to Ericsson, Nokia and
   Siemens – Manage the existing network and
   deploy and operate new base stations in the future.
  IT Management to IBM –IBM manages all IT
   services (billing, CRM), operates data centres, help
   desk for IT support and application development.
  Customer Service call centres to Hinduja, TMT,
   Mphasis & IBM Daksh – Managing customer
   service call centres for all customers except
   corporate clients and high-value clients. Bharti itself
   is maintaining customer service for these high-end
   customers.
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Out sourcing Vs Off shoring
 Out sourcing - Owning the facilities
  and giving them to third party and
  getting manufactured .
    -Off shoring
 Not owning any facilities, but making
  others to acquire facility and getting
  manufactured:


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Benefits from effective sourcing
decisions
  Better economies of scale can be achieved                    if orders
    within a firm are aggregated.
   More efficient procurement transactions can significantly
    reduce the overall cost of purchasing.
   Design collaboration can result in products that are
    easier to manufacture and distribute, resulting in lower
    overall costs.
   Good procurement processes can facilitate coordination
    with the supplier and improve forecasting and planning.
    Better coordination lowers inventories and improves the
    matching of supply and demand.
   Appropriate supplier contracts can allow for the sharing
    of risk, resulting in higher profits for both the supplier
    and the buyer.
   Firms can achieve a lower purchase price by increasing
    competition through the use of auctions.
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In-house or Outsource
The decision to outsource is based on the growth
 in supply chain surplus provided by the third
 party and the increase in risk incurred by using
 a third party. A firm should consider outsourcing
 if the growth in surplus is large with a small
 increase in risk.
How do Third parties increase the Supply
 Chain Surplus
Third parties increase the supply chain surplus if
 they either increase value for the customer or
 decrease the supply chain cost relative to a firm
 performing the task in-house.
Third parties can increase the supply chain
 surplus effectively if they are able to aggregate
 supply chain assets or flows to a higher level
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 Capacity aggregation – A third party can increase
  the supply chain surplus by aggregating demand
  across multiple firms and gaining production
  economies of scale that no single firm can on its
  own. One of the reasons that Dell outsources design
  and production of the processors in its PCs to Intel is
  that Intel supplies many computer manufacturers
  and gains economies of scale that are not available
  to Dell if it designs and produces its own processors.
 Inventory Aggregation – A third party can increase
  the supply chain surplus by aggregating inventories
  across a large number of customers. Aggregation
  allows them to significantly lower overall uncertainty
  and improve economies of scale in purchasing and
  transportation. They carry significantly less safety
  and cycle inventory than would be required if each
  customer decided to carry inventory on its own.
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 Transportation Aggregation – UPS, FedEx
  and a host of LTL carriers are examples of
  transportation intermediaries that increase the
  supply     chain    surplus    by   aggregating
  transportation across a variety of shippers.
  Each shipper wants to send less than the
  capacity of the transportation mode. The
  transportation      intermediary     aggregates
  shipments across multiple shippers, thus
  lowering the cost of each shipment below what
  could be achieved by the shipper alone.
 Warehousing Aggregation – The growth in
  surplus is achieved in terms of lower real estate
  costs as well as lower processing costs within
  the warehouse. Savings through warehousing
  aggregation arise if a supplier’s warehousing
  needs are small or if its needs fluctuate over
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 Procurement Aggregation – A third party
  increases the supply chain surplus if it
  aggregates procurement for many small
  buyers and facilitates economies of scale in
  production and inbound transportation.
 Lower costs and higher quality – If these
  benefits come from specialization and
  learning, they are likely to be sustainable
  over the long term. A specialized third party
  that is further along the learning curve for
  some supply chain activity is likely to
  maintain its advantage over the long term.
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Risks of using a Third Party
   The process is broken – The biggest
    problems arise when a firm outsources
    supply chain functions simply because it has
    lost control of the process as it will make it
    worse and harder to control.
   Underestimation          of  the       cost    of
    coordination – Underestimate the effort
    required to coordinate activities across
    multiple entities performing supply chain
    tasks. This is especially true if a firm plans to
    outsource specific supply chain functions to
    different third parties.
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 Reduced Customer/supplier contact – A firm
  may lose customer/supplier contact by
  introducing an intermediary. The loss of
  customer contact is particularly significant for
  firms that sell directly to consumers but decide
  to use a third party to either collect incoming
  orders or deliver outgoing product.
 Loss of internal capability and growth in
  third party power – A firm may choose to
  keep a supply chain function in-house if
  outsourcing will significantly increase the third
  party’s power. Companies such as HP and
  Motorola have moved most of their
  manufacturing to contract manufacturers but
  are reluctant to move either procurement or
  design even though contract manufacturers
  have developed both capabilities.
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   Leakage of sensitive data and
    information – Using a third party
    requires a firm to share demand
    information and in some cases
    intellectual property. If the third party
    also serves competitors, there is
    always the danger of leakage.




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Third and Fourth Party Logistics
Providers
 A third party logistics provider performs one
  or more of the logistics activities relating to
  the flow of product, information and funds
  that could be performed by the firm itself.
 Traditionally, 3 PLs focused on specific
  functions      such      as     transportation,
  warehousing and information technology
  within the supply chain.
 Most 3PLs started out by focusing on one of
  the functions in the supply chain. For eg.
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  UPS started out as a small package carrier.
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 A       third-party      logistics        provider
  (abbreviated 3PL, or sometimes TPL) is a
  firm that provides a one stop shop service to
  its customers of outsourced (or "third party")
  logistics services for part, or all of their supply
  chain management functions.
 Third party logistics providers typically
  specialize      in     integrated        operation,
  warehousing and transportation services that
  can be scaled and customized to customer’s
  needs based on market conditions and the
  demands and delivery service requirements
  for their products and materials.

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Types of 3PL
 Freight forwarders
 Courier companies
 Other     companies      integrating    &      offering
  subcontracted logistics and transportation services
Hertz and Alfredsson describe two categories of 3PL
  providers:
 Standard 3PL provider: This is the most basic form
  of a 3PL provider. They would perform activities such
  as, pick and pack, warehousing, and distribution
  (business) – the most basic functions of logistics.

   Service developer: This type of 3PL provider will
    offer their customers advanced value-added
    services such as: tracking and tracing, cross-
    docking, specific packaging, or providing a unique
    security system.
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   A third-party logistics provider (3PL) is an
    asset based company that offers logistics
    and supply chain management services to
    its customers. It commonly owns and
    manages distribution centers and transport
    modes. A fourth-party logistics provider
    (4PL) integrates the resources of producers,
    retailers and third-party logistics providers in
    view to build a system-wide improvement in
    supply chain management. They are non-
    asset based meaning that they mainly
    provide organizational expertise.
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4th Party Logistics Services (4PL)
 With the Increased globalization of SC ,
  customers are looking for players who can
  manage virtually all aspects of their supply
  chain. This has led to the concept of fourth
  party logistics provider.
 Anderson Consulting ( Accenture) defined 4th
  PL as An integrator that assembles resources,
  capabilities and technology of its own and
  other Organizations, to design, build and run
  comprehensive SC solutions.
 3PL – targets a function, 4PL –        entire
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A      Fourth-party logistics provider
    (abbreviated     4PL),   lead    logistics
    provider, or 4th Party Logistics provider,
    is a consulting firm specialized in
    logistics, transportation, and supply
    chain management.        Typical fourth-
    party logistics providers are CPCS,
    SCMO, BMT, Deloitte, Capgemini, 3t
    Europe, Accenture and Geodis.



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4TH PL company examples
   Menlo logistics manages all aspects of the
    supply chain for Home Life , national
    home furnishing retail chain
    ◦ Integrates transportation, warehousing, home
      delivery, product set-up, repair, and reverse
      logistics.
    Kuehne & Nagel AG - Swiss Freight forwarder,
      served as 4th PL for Nortel Network for
      outbound logistics to customers. Handles 35 to
      40 forwarders, warehouse managers, truckers,
      and other log functions.
    Li & Fung- served Reebok, managing sourcing
      and production across1000s of factories in 32
      countries.
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The main factors behind the increasing role of 3PL and 4PL are:
 The international division of production associated with
  globalization helped set a global network of manufacturing
  activities, implying that producers and consumers tend to have
  an acute geographical separation requiring complex
  transportation services.
 An increasing focus of manufacturers and retailers on their core
  business (known as core competencies) and sub-contracting
  activities such as logistics where they have less expertise.
 Productivity gains in supply chain management in terms of costs
  and reliability that can be derived from the managerial and
  information technology expertise provided by 3/4PL.
 Better utilization of transportation assets and resulting economies
  of scale. 3PLs can make better use of transportation assets by
  balancing the needs of multiple client shippers across
  transportation and distribution.

   3/4PLs are more prone to implement novel supply chain
    management practices requiring a higher expertise on material
    flows such as transloading ,    crossdocking and shipment
    tracking.
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Key Sourcing- Related
        Processes



                2. Supplier
1. Suppliers                                                         5. Sourcing
               selection and    3. Design           4.
Scoring and                                                         Planning and
                 contract      Collaboration   Procurement
assessment                                                            Analysis
                negotiation




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Supplier Scoring and Assessment
In addition to quoted price, the following factors must
  be considered when scoring and assessing
  suppliers :
 1. Replenishment Lead time
 2. On- time performance
 3. Supply Flexibility
 4. Delivery Frequency / Minimum lot size
 5. Supply Quality
 6. Inbound Transportation Cost
 7. Pricing Terms
 8. Information coordination capability
 9. Design Collaboration capability
 10. Exchange rate , Tax and Duties
 11. Supplier Viability
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When scoring and assessing suppliers , the following
  factors other than quoted price must be considered:
 Replenishment Lead Time – As the replenishment
  lead time from a supplier grows, the amount of
  safety inventory that needs to be held by the buyer
  also grows.
 On-time performance – It affects the variability of
  the lead time. A reliable supplier has low variability
  of lead time, whereas an unreliable supplier has
  high variability. As the variability of lead time grows,
  the required safety inventory at the firm grows very
  rapidly.
 Supply Flexibility – Supply flexibility is the amount
  of variation in order quantity that a supplier can
  tolerate without letting other performance factors
  deteriorate. The less flexible a supplier is, the more
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  lead time variability it will display as order quantities
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 Delivery frequency/minimum lot size –
  Affect the size of each replenishment lot
  ordered by a firm. As the replenishment lot size
  grows, the cycle inventory at the firm grows,
  thus increasing the cost of holding inventory.
 Supply quality – A worsening of supply quality
  increases the variability of the supply of
  components available to a firm. Quality affects
  the lead time taken by the supplier to complete
  the replenishment order.
 Inbound transportation cost – Sourcing a
  product overseas may have lower product cost
  but generally incurs a higher inbound
  transportation cost, which must be accounted
  for when comparing suppliers.
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   Pricing terms – Include the allowable time delay
    before payment has to be made and any quantity
    discounts offered by the supplier. Allowable time
    delays in payment to suppliers save the buyer
    working capital.
   Information Coordination Capability – Affects the
    ability of a firm to match supply and demand.
   Design Collaboration Capability – Good design
    collaboration for manufacturability and supply chain
    can also decrease required inventories and
    transportation cost.
   Exchange rates, taxes and duties- Significant for a
    firm with a global manufacturing and supply base.
   Supplier viability – Supplier should be around to
    fulfill the promises it makes.
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Supplier Selection - Auctions and
Negotiations
A firm must decide whether to use single
 sourcing or multiple suppliers. Single
 sourcing guarantees the supplier sufficient
 business and proper coordination is
 possible if there is a single source.
Multiple sources ensures a degree of
 competition and also the possibility of a
 backup should a source fail to deliver.

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Selection of suppliers is done using:
1. Auctions in the supply chain
 Sealed-bid first price auction – requires each
   potential supplier to submit a sealed bid for the contract
   by a specified time. Contract is assigned to the lowest
   bidder.
 English Auctions – The auctioneer starts with a price
   and suppliers can make bids as long as each
   successive bid is lower than the previous bid. The
   supplier with the lowest bid receives the contract.
 Dutch Auctions – The auctioneer starts with a low
   price and then raises it slowly until one of the suppliers
   agrees to the contract at that price.
 Second Price Auctions – Each potential supplier
   submits a bid. The contract is assigned to the lowest
   bidder but at the price quoted by the second lowest
   bidder.

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Basic Principles of Negotiation
Negotiation is likely to result in a positive
 outcome only if the value the buyer places
 on outsourcing the supply chain function to
 this supplier is at least as large as the
 value the supplier places on performing
 the function for the buyer. The difference
 between the values of the buyer and seller
 is referred to as the bargaining surplus.
 The goal of each negotiating party is to
 capture as much of the bargaining surplus
 as possible.
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Contracts and Supply Chain
Performance
 Buyback or Returns Contracts – Allows a
  retailer to return unsold inventory upto a
  specified amount, at an agreed – upon
  price.
 Revenue-Sharing       Contracts – The
  manufacturer charges the retailer a low
  wholesale price and shares a fraction of the
  retailer’s revenue.
 Quantity Flexibility Contracts – The
  manufacturer allows the retailer to change
  the quantity ordered after observing
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Design Collaboration (with
Suppliers)
  It is crucial for a manufacturer to collaborate with suppliers
  during the design stage if product costs are to be kept low.
 Working with suppliers can speed up product development
  time significantly. This is crucial in an era when product life
  cycles are shrinking.
 Finally, integrating the supplier into the design phase
  allows the manufacturer to focus on system integration,
  resulting in a higher quality product at lower cost.
 Helps to reduce cost, improves Quality and reduce time
  to market.

Eg; Ford designed the car ‘THUNDER BIRD’ through
 suppliers involvement, they not only manufactured the
 components, but also responsible for the design. This
 allowed Ford to bring the New model to market with in 36
 months           of          program          approval..
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The Procurement Process
 There are two main categories of purchased
   goods : Direct and Indirect materials.
  Direct materials are components used to
   make finished goods. For eg. Memory, hard
   drives and CD drives are direct materials
   for a PC manufacturer.
  Indirect materials are goods used to
   support the operations of a firm. PCs,
   stationary items are examples of indirect
   materials for an automotive manufacturer.
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Difference between Direct and
Indirect Materials.
                           Direct Materials              Indirect Materials
USE                        Production                    Maintenance. Repair
                                                         and support operations
Accounting                 Cost of Goods Sold            Power , Fuel and other
                                                         Packing materials used

Impact on production        Any delay will delay in      Less direct impact
                           Production

Processing cost relative     Low                          High
to value of transaction

Number of Transactions       Low                          High


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Product Categorization by Value and Criticality

   High

               Critical Items (Nuts &           Strategic Items
               Bolts)                            (Electronics for
               Long LT, Ensuring                Auto manufacturers )
               Availability is important        Buyer supplier
Critical Items than Price                       relationship is long term.


                General Items                   Bulk purchase Items
                Indirect Materials              Chemicals , Packaging
                 Goal is To keep the            materials. Use of well
                cost of acquisition or          designed auctions for
                transaction cost low.)          procurement.
  LOW

            LOW                                                                 High
                                      Value / Cost

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Sourcing Planning and Analysis
 One important analysis is the aggregation of
  spending across and within categories and
  suppliers. Aggregation provides visibility into
  what a company is purchasing and from whom
  the product is being purchased. Managers can
  use this information to determine economic
  order quantities, volume discounts and
  projected quantity discounts on future volumes.
 The second piece of analysis relates to
  supplier performance. Supplier performance
  should be measured against plan on all
  dimensions that affect total cost, such as
  responsiveness, lead times, on-time delivery,
  and quality.
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Suppliers Portfolio
 Spending and supplier performance should
  be used to decide on the portfolio of
  suppliers to be used and the allocation of
  demand among the chosen suppliers.
 Portfolio of suppliers with complementary
  strengths, to be balanced
 Cheaper, but lower performing, suppliers to
  be used to supply base        and regular
  demand.
 Higher performing but more expensive,
  suppliers should be used to buffer against
  variation in demand.
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Pricing and Revenue Management
(PRM)
   Revenue Management is the use of pricing
  to increase the profit generated from a
  limited supply of supply chain assets.
 Revenue management may also be defined
  as the use of differential pricing based on
  customer segment, time of use, and product
  or capacity availability to increase supply
  chain surplus.


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Contd.
Revenue management adjusts the pricing and available
  supply of assets to maximize profits. Revenue
  management has a significant impact on supply chain
  profitability when one or more of the following four
  conditions exist :
1. The value of the product varies in different market
     segments.
2. The product is highly perishable or product wastage
     occurs.
3. Demand has seasonal and other peaks.
4. The product is sold both in bulk and on the spot market.
Airline seats are a good example of a product whose value
     varies by market segment. A business traveler is willing
     to pay a higher fare for a flight that matches his or her
     schedule. In contrast, a leisure traveler will often alter
     his or her schedule to get a lower fare. An airline that
     can extract a higher price from the business traveler
     compared to the leisure traveler https://www.facebook.com/ialwaysthink
                                         will always do better
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Pricing and Revenue Management
for Multiple Customer segments
1. Example of multiple customer segment:
  - Business traveler, willing to pay high a higher fare to
   travel a specific schedule.
  - Leisure traveler, ready to shift their schedule to take
   advantage of lower fares.
 2. Trucking firm has 6 Trucks :
     6000 Cft x $ 2.50 = $15,000………… A1 (Ordinary)
     3000 Cft x $ 3.50 = $ 10500
     3000 Cft x $ 2.00 = $ 6000                          ……A2 ( By
   PRM)
                 Total = $ 16500
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Allocating Capacity to a Segment
under Uncertainty
 In most instances of differential pricing, demand
  from the segment paying the lower price arises
  earlier in time than demand from the segment
  paying the higher price. A supplier may charge
  a lower price to a buyer willing to commit far in
  advance and a higher price to buyers wanting to
  place their orders at the last minute.
 The basic trade off to be considered by the
  supplier with production capacity is between
  committing to an order from a lower price buyer
  or waiting for a high price buyer to arrive later
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Contd.
  The two risks in such a situation are spoilage and
   spill.
  Spoilage occurs when the capacity reserved for
   higher price buyers is wasted because demand from
   the higher price segment does not materialize.
  Spill occurs if higher price buyers have to be turned
   away because the capacity has already been
   committed to lower price buyers.
  Another approach to differential pricing is to create
   different versions of a product targeted at different
   segments. Publishers introduce new books from
   best-selling authors as hard-cover editions and
   charge a higher price. The same books are
   introduced later as paperback editions at a lower
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 Different versions can also be created by
  bundling different options and services
  with the same basic product. Automobile
  manufacturers create a high-end, a mid-
  level and a low-end version of the most
  popular models based on the options
  provided.
 This policy allows them to charge
  differential prices to different segments for
  the same core product. Many contact lens
  manufacturers sell the same lens with a
  one-week, one-month and six-month
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Tactics to be followed when serving
Multiple Customer segments
      1. Price based on the value assigned
       by each segment
      2. Use different price for each
       segment
      3. Forecast at the segment level




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Pricing and Revenue Management
For Perishable Assets
    Any Asset that loses Value over Time is called
     perishable.
     ◦ Fruits, Vegetables, Pharmaceuticals etc,
     ◦ Products such as computers and cell phones that lose
       value as new models are introduced.
     ◦ High fashion apparels
     ◦ All forms of production, transportation, storage
       capacity, seating capacity, travelling capacity etc, that is
       wasted if not fully utilized.
     ◦ Example of revenue management for a perishable
       asset is the use of overbooking by the airline industry.
       An airplane seat loses all value once the plane takes
       off. Given that people often do not show up for a plane
       even when they have a reservation, airlines sell more
       reservations than the capacity of the plane, to maximize
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Two RM tactics used for perishable
assets
  1. Vary price dynamically over time to
   maximize expected revenue ( Dynamic
   Pricing)
  2. Overbook sales of assets ,to account for
   cancellations (eg. In Airlines and Railways)
 Dynamic Pricing is the tactic of varying
   price over time, is suitable for assets such
   as fashion apparel that have a clear date
   beyond which they lose a lot of their value.
   Apparel designed for the winter does not
   have much value by April. https://www.facebook.com/ialwaysthink
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Pricing & Revenue Management For
Seasonal Demand
 Seasonal peak of demand – is a common
  occurrence.
 1.     For Amazon.com, Peak sales period is
  ‘December’. As a result of the seasonal peak, there
  is a significant increase in the requirement for picking
  and packing as well as transportation capacity.
  Bringing in short- term capacity is expensive and
  decreases Amazon’s margin.
 Off-peak discounting is followed for shifting demand
  to November. Free pickup and shipping is offered to
  customers in Nov, encouraging customers to shift
  demand from December to November.
 2. Tactic is, to charge a higher price during the peak
  period and a lower price during off-peak period .
  Trade-off between ‘revenue increase due to low-price
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Marriott Corporation ( Hotel)
   Hotel industry uses ‘differential pricing’ by ‘day of
    week’ and ‘time of year.’ Here goal is not to shift
    demand- but to increase demand during periods of
    low demand by attracting price-sensitive
    customers, such as vacationing families, with a
    price discount.
   For business customers, peak demand days occur
    in the middle of the week.
   Lower rates during weekends to encourage
    families to use the hotel.
   Charge customers a Lower rate if families stay
    over a longer period that also covers low demand
    days.
   This tactics increase the profit of the owner of
    assets, and brings in potentially new customers
                                    https://www.facebook.com/ialwaysthink
    during the off-peak discount period.
                                    prettythings
Pricing & Revenue Management for
Bulk and Spot Contracts
 Most firms face a market in which some customers
  purchase in bulk at a discount and others buy single units
  or small lots at a higher place.
 Warehousing capacity may be leased in bulk to a large
  company or in small amounts to large companies for their
  emergency needs or to small companies.
 In most instances, owners of supply chain assets prefer to
  fulfill all demand that arises from bulk sales and try to
  serve small customers only if any assets are left over.
 For a firm that wants to be a niche player, targeting one of
  the two extremes is a sensible strategy. It allows the firm
  to focus its operations on serving either only the bulk
  segment or only the spot market. For other firms,
  however, a hybrid strategy of serving both segments is
  appropriate.
                                       https://www.facebook.com/ialwaysthink
                                       prettythings
PRM - Guidelines
1) Evaluate your market carefully – The first step in
   revenue management is to identify the customer
   segments being served and their needs.
2) Quantify the benefits of Revenue Management –
   It is critical to quantify the expected benefits from
   revenue management before starting the project.
3) Implement forecasting process – To use
   overbooking with any degree of success, an airline
   must be able to forecast cancellation patterns.
4) Apply optimization to obtain the revenue
   management decision – The goal of optimization
   is to use forecasts of customer behavior to identify a
   revenue management tactic that will be most
   effective.
                                    https://www.facebook.com/ialwaysthink
                                    prettythings
Contd.
5) Involve both sales and operation –
    Salespeople must understand the revenue
    management tactic in place so they can align
    their sales pitch accordingly.
6) Understand and Inform customer –
    Customers will have a negative perception of
    revenue management tactics if they are simply
    presented as a mechanism for extracting
    maximum revenue.
7) Integrate supply planning with revenue
    management – The point is not to use
    revenue management in isolation, but rather to
    combine it with decisions on the supply side.
                                https://www.facebook.com/ialwaysthink
                                prettythings
https://www.facebook.com/ialwaysthink
prettythings

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Supply Chain Management, Sourcing Pricing and Procurement Process

  • 1. Supply Chain Management: Sourcing, Pricing and Procurement Process Rajendran Ananda Krishnan https://www.facebook.com/ialwaysthinkprettythings
  • 2. Topics to be covered Sourcing and Pricing  Sourcing – In house or Outsource  3rd and 4th PLs  Supplier Scoring and Assessment  Selection, Design Collaboration  Procurement Process, Sourcing Planning and Analysis  Pricing and Revenue Management for multiple customers, Perishable products, seasonal demand, bulk and spot contracts https://www.facebook.com/ialwaysthink prettythings
  • 3. Sourcing – In-house or Outsource  The decision of a firm to perform its activities internally or get those activities done from an independent firm is known as the make versus buy decision.  Bharti Airtel, India’s number one private telecom service provider announced its decision to outsource key network management activities, IT services and call centre operations also https://www.facebook.com/ialwaysthink prettythings
  • 4. Bharti Airtel : Outsourcing of Network Operations  Network Management to Ericsson, Nokia and Siemens – Manage the existing network and deploy and operate new base stations in the future.  IT Management to IBM –IBM manages all IT services (billing, CRM), operates data centres, help desk for IT support and application development.  Customer Service call centres to Hinduja, TMT, Mphasis & IBM Daksh – Managing customer service call centres for all customers except corporate clients and high-value clients. Bharti itself is maintaining customer service for these high-end customers. https://www.facebook.com/ialwaysthink prettythings
  • 5. Out sourcing Vs Off shoring  Out sourcing - Owning the facilities and giving them to third party and getting manufactured . -Off shoring  Not owning any facilities, but making others to acquire facility and getting manufactured: https://www.facebook.com/ialwaysthink prettythings
  • 6. Benefits from effective sourcing decisions  Better economies of scale can be achieved if orders within a firm are aggregated.  More efficient procurement transactions can significantly reduce the overall cost of purchasing.  Design collaboration can result in products that are easier to manufacture and distribute, resulting in lower overall costs.  Good procurement processes can facilitate coordination with the supplier and improve forecasting and planning. Better coordination lowers inventories and improves the matching of supply and demand.  Appropriate supplier contracts can allow for the sharing of risk, resulting in higher profits for both the supplier and the buyer.  Firms can achieve a lower purchase price by increasing competition through the use of auctions. https://www.facebook.com/ialwaysthink prettythings
  • 7. In-house or Outsource The decision to outsource is based on the growth in supply chain surplus provided by the third party and the increase in risk incurred by using a third party. A firm should consider outsourcing if the growth in surplus is large with a small increase in risk. How do Third parties increase the Supply Chain Surplus Third parties increase the supply chain surplus if they either increase value for the customer or decrease the supply chain cost relative to a firm performing the task in-house. Third parties can increase the supply chain surplus effectively if they are able to aggregate supply chain assets or flows to a higher level https://www.facebook.com/ialwaysthink prettythings
  • 8.  Capacity aggregation – A third party can increase the supply chain surplus by aggregating demand across multiple firms and gaining production economies of scale that no single firm can on its own. One of the reasons that Dell outsources design and production of the processors in its PCs to Intel is that Intel supplies many computer manufacturers and gains economies of scale that are not available to Dell if it designs and produces its own processors.  Inventory Aggregation – A third party can increase the supply chain surplus by aggregating inventories across a large number of customers. Aggregation allows them to significantly lower overall uncertainty and improve economies of scale in purchasing and transportation. They carry significantly less safety and cycle inventory than would be required if each customer decided to carry inventory on its own. https://www.facebook.com/ialwaysthink prettythings
  • 9.  Transportation Aggregation – UPS, FedEx and a host of LTL carriers are examples of transportation intermediaries that increase the supply chain surplus by aggregating transportation across a variety of shippers. Each shipper wants to send less than the capacity of the transportation mode. The transportation intermediary aggregates shipments across multiple shippers, thus lowering the cost of each shipment below what could be achieved by the shipper alone.  Warehousing Aggregation – The growth in surplus is achieved in terms of lower real estate costs as well as lower processing costs within the warehouse. Savings through warehousing aggregation arise if a supplier’s warehousing needs are small or if its needs fluctuate over https://www.facebook.com/ialwaysthink time. prettythings
  • 10.  Procurement Aggregation – A third party increases the supply chain surplus if it aggregates procurement for many small buyers and facilitates economies of scale in production and inbound transportation.  Lower costs and higher quality – If these benefits come from specialization and learning, they are likely to be sustainable over the long term. A specialized third party that is further along the learning curve for some supply chain activity is likely to maintain its advantage over the long term. https://www.facebook.com/ialwaysthink prettythings
  • 11. Risks of using a Third Party  The process is broken – The biggest problems arise when a firm outsources supply chain functions simply because it has lost control of the process as it will make it worse and harder to control.  Underestimation of the cost of coordination – Underestimate the effort required to coordinate activities across multiple entities performing supply chain tasks. This is especially true if a firm plans to outsource specific supply chain functions to different third parties. https://www.facebook.com/ialwaysthink prettythings
  • 12.  Reduced Customer/supplier contact – A firm may lose customer/supplier contact by introducing an intermediary. The loss of customer contact is particularly significant for firms that sell directly to consumers but decide to use a third party to either collect incoming orders or deliver outgoing product.  Loss of internal capability and growth in third party power – A firm may choose to keep a supply chain function in-house if outsourcing will significantly increase the third party’s power. Companies such as HP and Motorola have moved most of their manufacturing to contract manufacturers but are reluctant to move either procurement or design even though contract manufacturers have developed both capabilities. https://www.facebook.com/ialwaysthink prettythings
  • 13. Leakage of sensitive data and information – Using a third party requires a firm to share demand information and in some cases intellectual property. If the third party also serves competitors, there is always the danger of leakage. https://www.facebook.com/ialwaysthink prettythings
  • 14. Third and Fourth Party Logistics Providers  A third party logistics provider performs one or more of the logistics activities relating to the flow of product, information and funds that could be performed by the firm itself.  Traditionally, 3 PLs focused on specific functions such as transportation, warehousing and information technology within the supply chain.  Most 3PLs started out by focusing on one of the functions in the supply chain. For eg. https://www.facebook.com/ialwaysthink UPS started out as a small package carrier. prettythings
  • 15.  A third-party logistics provider (abbreviated 3PL, or sometimes TPL) is a firm that provides a one stop shop service to its customers of outsourced (or "third party") logistics services for part, or all of their supply chain management functions.  Third party logistics providers typically specialize in integrated operation, warehousing and transportation services that can be scaled and customized to customer’s needs based on market conditions and the demands and delivery service requirements for their products and materials. https://www.facebook.com/ialwaysthink prettythings
  • 16. Types of 3PL  Freight forwarders  Courier companies  Other companies integrating & offering subcontracted logistics and transportation services Hertz and Alfredsson describe two categories of 3PL providers:  Standard 3PL provider: This is the most basic form of a 3PL provider. They would perform activities such as, pick and pack, warehousing, and distribution (business) – the most basic functions of logistics.  Service developer: This type of 3PL provider will offer their customers advanced value-added services such as: tracking and tracing, cross- docking, specific packaging, or providing a unique security system. https://www.facebook.com/ialwaysthink prettythings
  • 17. A third-party logistics provider (3PL) is an asset based company that offers logistics and supply chain management services to its customers. It commonly owns and manages distribution centers and transport modes. A fourth-party logistics provider (4PL) integrates the resources of producers, retailers and third-party logistics providers in view to build a system-wide improvement in supply chain management. They are non- asset based meaning that they mainly provide organizational expertise. https://www.facebook.com/ialwaysthink prettythings
  • 18. 4th Party Logistics Services (4PL)  With the Increased globalization of SC , customers are looking for players who can manage virtually all aspects of their supply chain. This has led to the concept of fourth party logistics provider.  Anderson Consulting ( Accenture) defined 4th PL as An integrator that assembles resources, capabilities and technology of its own and other Organizations, to design, build and run comprehensive SC solutions.  3PL – targets a function, 4PL – entire https://www.facebook.com/ialwaysthink prettythings
  • 19. A Fourth-party logistics provider (abbreviated 4PL), lead logistics provider, or 4th Party Logistics provider, is a consulting firm specialized in logistics, transportation, and supply chain management. Typical fourth- party logistics providers are CPCS, SCMO, BMT, Deloitte, Capgemini, 3t Europe, Accenture and Geodis. https://www.facebook.com/ialwaysthink prettythings
  • 20. 4TH PL company examples  Menlo logistics manages all aspects of the supply chain for Home Life , national home furnishing retail chain ◦ Integrates transportation, warehousing, home delivery, product set-up, repair, and reverse logistics. Kuehne & Nagel AG - Swiss Freight forwarder, served as 4th PL for Nortel Network for outbound logistics to customers. Handles 35 to 40 forwarders, warehouse managers, truckers, and other log functions. Li & Fung- served Reebok, managing sourcing and production across1000s of factories in 32 countries. https://www.facebook.com/ialwaysthink prettythings
  • 21. The main factors behind the increasing role of 3PL and 4PL are:  The international division of production associated with globalization helped set a global network of manufacturing activities, implying that producers and consumers tend to have an acute geographical separation requiring complex transportation services.  An increasing focus of manufacturers and retailers on their core business (known as core competencies) and sub-contracting activities such as logistics where they have less expertise.  Productivity gains in supply chain management in terms of costs and reliability that can be derived from the managerial and information technology expertise provided by 3/4PL.  Better utilization of transportation assets and resulting economies of scale. 3PLs can make better use of transportation assets by balancing the needs of multiple client shippers across transportation and distribution.  3/4PLs are more prone to implement novel supply chain management practices requiring a higher expertise on material flows such as transloading , crossdocking and shipment tracking. https://www.facebook.com/ialwaysthink prettythings
  • 22. Key Sourcing- Related Processes 2. Supplier 1. Suppliers 5. Sourcing selection and 3. Design 4. Scoring and Planning and contract Collaboration Procurement assessment Analysis negotiation https://www.facebook.com/ialwaysthink prettythings
  • 23. Supplier Scoring and Assessment In addition to quoted price, the following factors must be considered when scoring and assessing suppliers :  1. Replenishment Lead time  2. On- time performance  3. Supply Flexibility  4. Delivery Frequency / Minimum lot size  5. Supply Quality  6. Inbound Transportation Cost  7. Pricing Terms  8. Information coordination capability  9. Design Collaboration capability  10. Exchange rate , Tax and Duties  11. Supplier Viability https://www.facebook.com/ialwaysthink prettythings
  • 24. When scoring and assessing suppliers , the following factors other than quoted price must be considered:  Replenishment Lead Time – As the replenishment lead time from a supplier grows, the amount of safety inventory that needs to be held by the buyer also grows.  On-time performance – It affects the variability of the lead time. A reliable supplier has low variability of lead time, whereas an unreliable supplier has high variability. As the variability of lead time grows, the required safety inventory at the firm grows very rapidly.  Supply Flexibility – Supply flexibility is the amount of variation in order quantity that a supplier can tolerate without letting other performance factors deteriorate. The less flexible a supplier is, the more https://www.facebook.com/ialwaysthink lead time variability it will display as order quantities prettythings
  • 25.  Delivery frequency/minimum lot size – Affect the size of each replenishment lot ordered by a firm. As the replenishment lot size grows, the cycle inventory at the firm grows, thus increasing the cost of holding inventory.  Supply quality – A worsening of supply quality increases the variability of the supply of components available to a firm. Quality affects the lead time taken by the supplier to complete the replenishment order.  Inbound transportation cost – Sourcing a product overseas may have lower product cost but generally incurs a higher inbound transportation cost, which must be accounted for when comparing suppliers. https://www.facebook.com/ialwaysthink prettythings
  • 26. Pricing terms – Include the allowable time delay before payment has to be made and any quantity discounts offered by the supplier. Allowable time delays in payment to suppliers save the buyer working capital.  Information Coordination Capability – Affects the ability of a firm to match supply and demand.  Design Collaboration Capability – Good design collaboration for manufacturability and supply chain can also decrease required inventories and transportation cost.  Exchange rates, taxes and duties- Significant for a firm with a global manufacturing and supply base.  Supplier viability – Supplier should be around to fulfill the promises it makes. https://www.facebook.com/ialwaysthink prettythings
  • 27. Supplier Selection - Auctions and Negotiations A firm must decide whether to use single sourcing or multiple suppliers. Single sourcing guarantees the supplier sufficient business and proper coordination is possible if there is a single source. Multiple sources ensures a degree of competition and also the possibility of a backup should a source fail to deliver. https://www.facebook.com/ialwaysthink prettythings
  • 28. Selection of suppliers is done using: 1. Auctions in the supply chain  Sealed-bid first price auction – requires each potential supplier to submit a sealed bid for the contract by a specified time. Contract is assigned to the lowest bidder.  English Auctions – The auctioneer starts with a price and suppliers can make bids as long as each successive bid is lower than the previous bid. The supplier with the lowest bid receives the contract.  Dutch Auctions – The auctioneer starts with a low price and then raises it slowly until one of the suppliers agrees to the contract at that price.  Second Price Auctions – Each potential supplier submits a bid. The contract is assigned to the lowest bidder but at the price quoted by the second lowest bidder. https://www.facebook.com/ialwaysthink prettythings
  • 29. Basic Principles of Negotiation Negotiation is likely to result in a positive outcome only if the value the buyer places on outsourcing the supply chain function to this supplier is at least as large as the value the supplier places on performing the function for the buyer. The difference between the values of the buyer and seller is referred to as the bargaining surplus. The goal of each negotiating party is to capture as much of the bargaining surplus as possible. https://www.facebook.com/ialwaysthink prettythings
  • 30. Contracts and Supply Chain Performance  Buyback or Returns Contracts – Allows a retailer to return unsold inventory upto a specified amount, at an agreed – upon price.  Revenue-Sharing Contracts – The manufacturer charges the retailer a low wholesale price and shares a fraction of the retailer’s revenue.  Quantity Flexibility Contracts – The manufacturer allows the retailer to change the quantity ordered after observing demand. https://www.facebook.com/ialwaysthink prettythings
  • 31. Design Collaboration (with Suppliers)  It is crucial for a manufacturer to collaborate with suppliers during the design stage if product costs are to be kept low.  Working with suppliers can speed up product development time significantly. This is crucial in an era when product life cycles are shrinking.  Finally, integrating the supplier into the design phase allows the manufacturer to focus on system integration, resulting in a higher quality product at lower cost.  Helps to reduce cost, improves Quality and reduce time to market. Eg; Ford designed the car ‘THUNDER BIRD’ through suppliers involvement, they not only manufactured the components, but also responsible for the design. This allowed Ford to bring the New model to market with in 36 months of program approval.. https://www.facebook.com/ialwaysthink prettythings
  • 32. The Procurement Process There are two main categories of purchased goods : Direct and Indirect materials.  Direct materials are components used to make finished goods. For eg. Memory, hard drives and CD drives are direct materials for a PC manufacturer.  Indirect materials are goods used to support the operations of a firm. PCs, stationary items are examples of indirect materials for an automotive manufacturer. https://www.facebook.com/ialwaysthink prettythings
  • 33. Difference between Direct and Indirect Materials. Direct Materials Indirect Materials USE Production Maintenance. Repair and support operations Accounting Cost of Goods Sold Power , Fuel and other Packing materials used Impact on production Any delay will delay in Less direct impact Production Processing cost relative Low High to value of transaction Number of Transactions Low High https://www.facebook.com/ialwaysthink prettythings
  • 34. Product Categorization by Value and Criticality High Critical Items (Nuts & Strategic Items Bolts) (Electronics for Long LT, Ensuring Auto manufacturers ) Availability is important Buyer supplier Critical Items than Price relationship is long term. General Items Bulk purchase Items Indirect Materials Chemicals , Packaging Goal is To keep the materials. Use of well cost of acquisition or designed auctions for transaction cost low.) procurement. LOW LOW High Value / Cost https://www.facebook.com/ialwaysthink prettythings
  • 35. Sourcing Planning and Analysis  One important analysis is the aggregation of spending across and within categories and suppliers. Aggregation provides visibility into what a company is purchasing and from whom the product is being purchased. Managers can use this information to determine economic order quantities, volume discounts and projected quantity discounts on future volumes.  The second piece of analysis relates to supplier performance. Supplier performance should be measured against plan on all dimensions that affect total cost, such as responsiveness, lead times, on-time delivery, and quality. https://www.facebook.com/ialwaysthink prettythings
  • 36. Suppliers Portfolio  Spending and supplier performance should be used to decide on the portfolio of suppliers to be used and the allocation of demand among the chosen suppliers.  Portfolio of suppliers with complementary strengths, to be balanced  Cheaper, but lower performing, suppliers to be used to supply base and regular demand.  Higher performing but more expensive, suppliers should be used to buffer against variation in demand. https://www.facebook.com/ialwaysthink prettythings
  • 37. Pricing and Revenue Management (PRM)  Revenue Management is the use of pricing to increase the profit generated from a limited supply of supply chain assets. Revenue management may also be defined as the use of differential pricing based on customer segment, time of use, and product or capacity availability to increase supply chain surplus. https://www.facebook.com/ialwaysthink prettythings
  • 38. Contd. Revenue management adjusts the pricing and available supply of assets to maximize profits. Revenue management has a significant impact on supply chain profitability when one or more of the following four conditions exist : 1. The value of the product varies in different market segments. 2. The product is highly perishable or product wastage occurs. 3. Demand has seasonal and other peaks. 4. The product is sold both in bulk and on the spot market. Airline seats are a good example of a product whose value varies by market segment. A business traveler is willing to pay a higher fare for a flight that matches his or her schedule. In contrast, a leisure traveler will often alter his or her schedule to get a lower fare. An airline that can extract a higher price from the business traveler compared to the leisure traveler https://www.facebook.com/ialwaysthink will always do better prettythings
  • 39. Pricing and Revenue Management for Multiple Customer segments 1. Example of multiple customer segment: - Business traveler, willing to pay high a higher fare to travel a specific schedule. - Leisure traveler, ready to shift their schedule to take advantage of lower fares. 2. Trucking firm has 6 Trucks : 6000 Cft x $ 2.50 = $15,000………… A1 (Ordinary) 3000 Cft x $ 3.50 = $ 10500 3000 Cft x $ 2.00 = $ 6000 ……A2 ( By PRM) Total = $ 16500 Additional Revenue......$ 1500 https://www.facebook.com/ialwaysthink prettythings
  • 40. Allocating Capacity to a Segment under Uncertainty  In most instances of differential pricing, demand from the segment paying the lower price arises earlier in time than demand from the segment paying the higher price. A supplier may charge a lower price to a buyer willing to commit far in advance and a higher price to buyers wanting to place their orders at the last minute.  The basic trade off to be considered by the supplier with production capacity is between committing to an order from a lower price buyer or waiting for a high price buyer to arrive later https://www.facebook.com/ialwaysthink on. prettythings
  • 41. Contd.  The two risks in such a situation are spoilage and spill.  Spoilage occurs when the capacity reserved for higher price buyers is wasted because demand from the higher price segment does not materialize.  Spill occurs if higher price buyers have to be turned away because the capacity has already been committed to lower price buyers.  Another approach to differential pricing is to create different versions of a product targeted at different segments. Publishers introduce new books from best-selling authors as hard-cover editions and charge a higher price. The same books are introduced later as paperback editions at a lower price. https://www.facebook.com/ialwaysthink prettythings
  • 42.  Different versions can also be created by bundling different options and services with the same basic product. Automobile manufacturers create a high-end, a mid- level and a low-end version of the most popular models based on the options provided.  This policy allows them to charge differential prices to different segments for the same core product. Many contact lens manufacturers sell the same lens with a one-week, one-month and six-month https://www.facebook.com/ialwaysthink warranty. prettythings
  • 43. Tactics to be followed when serving Multiple Customer segments  1. Price based on the value assigned by each segment  2. Use different price for each segment  3. Forecast at the segment level https://www.facebook.com/ialwaysthink prettythings
  • 44. Pricing and Revenue Management For Perishable Assets  Any Asset that loses Value over Time is called perishable. ◦ Fruits, Vegetables, Pharmaceuticals etc, ◦ Products such as computers and cell phones that lose value as new models are introduced. ◦ High fashion apparels ◦ All forms of production, transportation, storage capacity, seating capacity, travelling capacity etc, that is wasted if not fully utilized. ◦ Example of revenue management for a perishable asset is the use of overbooking by the airline industry. An airplane seat loses all value once the plane takes off. Given that people often do not show up for a plane even when they have a reservation, airlines sell more reservations than the capacity of the plane, to maximize expected revenue. https://www.facebook.com/ialwaysthink prettythings
  • 45. Two RM tactics used for perishable assets  1. Vary price dynamically over time to maximize expected revenue ( Dynamic Pricing)  2. Overbook sales of assets ,to account for cancellations (eg. In Airlines and Railways) Dynamic Pricing is the tactic of varying price over time, is suitable for assets such as fashion apparel that have a clear date beyond which they lose a lot of their value. Apparel designed for the winter does not have much value by April. https://www.facebook.com/ialwaysthink prettythings
  • 46. Pricing & Revenue Management For Seasonal Demand  Seasonal peak of demand – is a common occurrence.  1. For Amazon.com, Peak sales period is ‘December’. As a result of the seasonal peak, there is a significant increase in the requirement for picking and packing as well as transportation capacity. Bringing in short- term capacity is expensive and decreases Amazon’s margin.  Off-peak discounting is followed for shifting demand to November. Free pickup and shipping is offered to customers in Nov, encouraging customers to shift demand from December to November.  2. Tactic is, to charge a higher price during the peak period and a lower price during off-peak period . Trade-off between ‘revenue increase due to low-price https://www.facebook.com/ialwaysthink prettythings
  • 47. Marriott Corporation ( Hotel)  Hotel industry uses ‘differential pricing’ by ‘day of week’ and ‘time of year.’ Here goal is not to shift demand- but to increase demand during periods of low demand by attracting price-sensitive customers, such as vacationing families, with a price discount.  For business customers, peak demand days occur in the middle of the week.  Lower rates during weekends to encourage families to use the hotel.  Charge customers a Lower rate if families stay over a longer period that also covers low demand days.  This tactics increase the profit of the owner of assets, and brings in potentially new customers https://www.facebook.com/ialwaysthink during the off-peak discount period. prettythings
  • 48. Pricing & Revenue Management for Bulk and Spot Contracts  Most firms face a market in which some customers purchase in bulk at a discount and others buy single units or small lots at a higher place.  Warehousing capacity may be leased in bulk to a large company or in small amounts to large companies for their emergency needs or to small companies.  In most instances, owners of supply chain assets prefer to fulfill all demand that arises from bulk sales and try to serve small customers only if any assets are left over.  For a firm that wants to be a niche player, targeting one of the two extremes is a sensible strategy. It allows the firm to focus its operations on serving either only the bulk segment or only the spot market. For other firms, however, a hybrid strategy of serving both segments is appropriate. https://www.facebook.com/ialwaysthink prettythings
  • 49. PRM - Guidelines 1) Evaluate your market carefully – The first step in revenue management is to identify the customer segments being served and their needs. 2) Quantify the benefits of Revenue Management – It is critical to quantify the expected benefits from revenue management before starting the project. 3) Implement forecasting process – To use overbooking with any degree of success, an airline must be able to forecast cancellation patterns. 4) Apply optimization to obtain the revenue management decision – The goal of optimization is to use forecasts of customer behavior to identify a revenue management tactic that will be most effective. https://www.facebook.com/ialwaysthink prettythings
  • 50. Contd. 5) Involve both sales and operation – Salespeople must understand the revenue management tactic in place so they can align their sales pitch accordingly. 6) Understand and Inform customer – Customers will have a negative perception of revenue management tactics if they are simply presented as a mechanism for extracting maximum revenue. 7) Integrate supply planning with revenue management – The point is not to use revenue management in isolation, but rather to combine it with decisions on the supply side. https://www.facebook.com/ialwaysthink prettythings

Hinweis der Redaktion

  1. Sourcing