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Chapter 11
Threaded Fasteners
TOPICS

Introduction

Thread terminology

Thread drawing and dimensioning

Threaded fastener
Introduction
FASTENING TYPE
1. Permanent
  Welding      Gluing    Riveting
FASTENING TYPE
2. Temporary

2.1 Threaded fastener
   - bolts
   - studs
   - screws


2.2 Non-threaded fastener
                            key
   - keys
   - pin
THREAD APPLICATION
1. To hold parts together.
2. To move part(s) relative to others.



                        Part A           Part B


                                          Part C
THREAD APPLICATION
  1. To hold parts together.
  2. To move part(s) relative to others.




Wood working vise      Palm fruit pressing machine
Thread Terminology
THREAD TERMINOLOGY
External (male)     A thread cut on the outside of
    thread          a cylindrical body.

Internal (female)   A thread cut on the inside of
     thread         a cylindrical body.


  External thread
                                          Internal thread
THREAD TERMINOLOGY
Right-hand   Thread that will assemble when
  thread     turned clockwise.

Left-hand    Thread that will assemble when
 thread      turned counter-clockwise.




               Turnbuckle use RH and LH thread at
               each end to double displacement.
THREAD TERMINOLOGY
   Crest           The peak edge of a thread.

   Root            The bottom of the thread cut into
                   a cylindrical body.
Thread angle       The angle between threads faces.

 External Thread                 Internal Thread
           Thread angle




                          Root                 Crest



  Root         Crest
THREAD TERMINOLOGY
                                    The largest diameter on
Major diameter
                                    an internal or external thread.
                                    The smallest diameter on
Minor diameter
                                    an internal or external thread.

 External Thread                               Internal Thread
              Minor dia.

                           Major dia.




                                                                              Major dia.
                                                                 Minor dia.
THREAD TERMINOLOGY
                  The distance between crests of
 Pitch
                  threads.

 Lead             The distance a screw will advance
                  when turned 360o.

External Thread              Internal Thread




 Pitch
                                         Pitch
THREAD TERMINOLOGY
              Form is the profile shape of the
Thread Form
              thread.



                               Example :
                               “knuckle thread form”
EXTERNAL THREAD CUTTING
      Tools     Operation
Threading Die




Die stock
INTERNAL THREAD CUTTING
       Tools    Operation
Twist drill



Tap




Tap wrench
COMPARISON OF THREAD CUTTING
  External Thread   Internal Thread




                        Minor Dia.



     Major Dia.
Thread Drawing
THREAD REPRESENTATION

  1. Detailed representation

  2. Schematic representation

  3. Simplified representation
DETAILED REPRESENTATION
 Use slanting lines to represent crest and root.

  Roots and crest are drawn in sharp Vs.



External thread                  Internal thread
 Thread runout




   Pitch         60o
SCHEMATIC REPRESENTATION
  Use alternate long and short lines for representing
  crests and roots of the thread, respectively.



 External thread                       Internal thread




                   Root (thick line)
   Pitch           Crest (thin line)
SIMPLIFIED REPRESENTATION
 Use thick continuous lines for representing crest
 and thin continuous lines for representing root of
 the thread, respectively.


External thread                   Internal thread
 Thread runout


                        Pitch/2



             Root
                    Crest
SIMPLIFIED REPRESENTATION
 Use thick continuous lines for representing crest
 and thin continuous lines for representing root of
 the thread, respectively.


External thread                Internal thread




                                    Sectional view
ISO (METRIC) THREAD
                                P/8
 Internal
                   60o
  thread



                   P/4

 External
  thread
                              Pitch, P


                   Center of thread assembly

Thread assemble occurs if and only if both (internal & external)
thread have an equal nominal size (or diameter) and pitch.
METRIC COARSE THREAD
                                                     [Table 9.1]
 Nominal     Major       Pitch        Minor     Tap drill size
  size      diameter                diameter
   M6           6.00     1.00         4.92           5.00
   M8           8.00     1.25         6.65           6.75
   M10        10.00      1.50         8.38           8.50
   M12        12.00      1.75         10.11         10.00

Metric thread
                                 Minor diameter ≈ Tap drill size
In thread drawing, the following relationship is used.
         Minor diameter = Major diameter – Pitch
METRIC FINE THREAD
                                                     [Table 9.2]
Nominal       Major      Pitch        Minor      Tap drill size
 size       diameter                diameter
                         0.75         7.188          7.25
   M8         8.00
                         1.00         6.917          7.00
                         0.75         9.188          9.25
  M10         10.00      1.00         8.917          9.00
                         1.25         8.647          8.75

                                 Minor diameter ≈ Tap drill size
In thread drawing, the following relationship is used.

          Minor diameter = Major diameter – Pitch
DRAWING STEPS OF
           EXTERNAL THREAD
Draw an arc that
represents a root.
Draw a circle that                              Draw         Draw line making
represents a crest.                         45o Chamfer     30o with thread axis




                               Major dia.
                               Minor dia.
                       Draw
                      thread
                       axis



                                            Thread Length
                                      Starting
                                      position
DRAWING STEPS OF
               Internal Thread
              THREADED HOLE
1. Through threaded hole
                                              Sectional view
                        Draw a crest
                        Draw a root                           root

                                                              crest
                    Draw     Major dia.
                             Minor dia.
                   thread
                    axis



  Draw a circle that
  represents a crest.
                                          Section lines are drawn
  Draw an arc that
                                          into the crest of a thread.
  represents a root.
DRAWING STEPS OF
             THREADED HOLE
2. Blinded threaded hole




                    Draw    Major dia.
                            Minor dia.
                   thread
                    axis



 Draw a circle that
 represents a crest.                     Thread depth
  Draw an arc that                       Hole depth
  represents a root.
DRAWING STEPS OF
           THREADED HOLE
2. Blinded threaded hole
                           Sectional view
DIMENSIONING EXTERNAL THREAD
  Use local note to specify :- thread form, nominal size,
  pitch (if it is a fine thread)

  Use typical method to specify :- thread length.

                              M 10 ×1.5 Coarse thread
                                   ×1.0 Fine thread




                                    Thread
                         xx         length
DIMENSIONING THREADED HOLE

Use local note to
specify
                    8.50 Drill, 20 Deep,
1. Tap drill size
                    M10 Tapped, 15 Deep
2. Drill depth
3. Thread form
4. Nominal size
5. Pitch
6. Thread depth
Threaded Fastener
BOLT : Terminology

   Bolt is a threaded cylinder with a head.

                                                  Thread length




                                                  Length
Hexagonal head
                          Width         Head
 bolt and nut           across flat   thickness

                          Dimensions of bolt’s head are
                          listed in table 9.4.
BOLT : Drawing steps

        Draw an        Draw a              Draw
        end view      bolt head         body of a bolt
       of the head       30o



Draw




                                                                   Major φ
bolt                      B/2     B/2
axis


                          H       Length
            B
                                                   Thread Length

                     Starting
                     position
NUT : Drawing steps

       Dimensions of the nut are given in Table 9.14.



Draw an end view
   of the nut                              B/2   B/2



                                           H
                       B

                                   Dash lines represent
                                   a threaded hole are
                                   omitted for clarity.
BOLT : Application


                        2. Insert a washer.




                        3. Screw a nut.
1. Insert a bolt into
a clearance hole
Let’ s think together…
What do you think about the following suggestions for
design improvement?

                            (A) Nothing have to be changed.

                            (B) Use shorter bolt with the
                                same thread length.

                            (C) Reduce the thread length.

                            (D) Add washer or nut.




               Correct       Inappropriate           Wrong
Let’ s think together…
What do you think about the following suggestions for
design improvement?
                            (A) Nothing have to be changed.

                            (B) Use a bolt of this length but
                                has a longer thread length.

                            (C) Use a longer bolt with the
                                same thread length.

                            (D) Add washer.




               Correct       Inappropriate          Wrong
Let’ s think together…
What do you think about the following suggestions for
design improvement ?
                            (A) Nothing have to be changed.

                            (B) Use a bolt of this length but
                                has a shorter thread length.

                            (C) Use a longer bolt with the
                                same thread length.

                            (D) Add washer.




               Correct       Inappropriate          Wrong
Let’ s think together…
What do you think about the following suggestions for
design improvement?
                            (A) Use a bolt of this length but
                                has a shorter thread length.

                            (B) Use a longer bolt with the
                                same thread length.

                            (C) Use a longer bolt by
                                increasing a thread length

                            (D) Remove washer.



               Correct       Inappropriate          Wrong
Let’ s think together…
What do you think about the following suggestions for
design improvement ?
                            (A) Increase the bolt diameter.

                            (B) Use washer with larger
                                outside diameter.

                            (C) Reduce the hole diameter.

                            (D) Add washer at bolt head.




               Correct       Inappropriate         Wrong
Let’ s think together…
What do you think about the following suggestions for
design improvement ?

                            (A) Nothing have to be changed.

                            (B) Use a bolt with shorter
                                thread length.

                            (C) Add washer.

                            (D) Increase drill and thread
                                depths.




               Correct       Inappropriate          Wrong
Let’ s think together…
What do you think about the following suggestions for
design improvement ?



                            (A) Nothing have to be changed.

                            (B) Use a bolt with slightly
                                longer thread length.




               Correct       Inappropriate           Wrong
STUD : Terminology

    Stud is a headless bolt, threaded at both ends.




                  Thread length            Thread length


Drawing
representation


                                  Length
STUD : Drawing steps

                     Draw         Draw line making         Draw
                 45o Chamfer        30o with axis      45o Chamfer
       Major φ



Draw
       Minor




stud
axis


                  Thread Length                      Thread Length

                                     Stud Length
             Starting
             position
STUD : Application




             1. Drill a hole.
             2. Tap a hole.
             3. Screw a stud.
             4. Place the part to be
                fastened.
             5. Insert washer and
                fastened a nut.
Let’ s think together…
What is the mistake in the following use of stud ?
Let’ s think together…
What is the mistake in the following use of stud ?
CAP SCREW : Terminology
Cap screw is similar to bolt, but has a longer thread
than a bolt.
CAP SCREW : Counterbore hole



         x drill,       x drill,w deep,
    φ y C’bore,         φ y C’bore,
        z deep          z deep




                    z
CAP SCREW : Countersink hole



    x drill,               x drill, w deep,
    CSK to φy   Draw 90o   CSK to φy
                   y
SET SCREW : Terminology
Set screw is a threaded cylinder used to prevent
rotation or movement between parts.
SET SCREW : Application

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Thread fastener

  • 2. TOPICS Introduction Thread terminology Thread drawing and dimensioning Threaded fastener
  • 4. FASTENING TYPE 1. Permanent Welding Gluing Riveting
  • 5. FASTENING TYPE 2. Temporary 2.1 Threaded fastener - bolts - studs - screws 2.2 Non-threaded fastener key - keys - pin
  • 6. THREAD APPLICATION 1. To hold parts together. 2. To move part(s) relative to others. Part A Part B Part C
  • 7. THREAD APPLICATION 1. To hold parts together. 2. To move part(s) relative to others. Wood working vise Palm fruit pressing machine
  • 9. THREAD TERMINOLOGY External (male) A thread cut on the outside of thread a cylindrical body. Internal (female) A thread cut on the inside of thread a cylindrical body. External thread Internal thread
  • 10. THREAD TERMINOLOGY Right-hand Thread that will assemble when thread turned clockwise. Left-hand Thread that will assemble when thread turned counter-clockwise. Turnbuckle use RH and LH thread at each end to double displacement.
  • 11. THREAD TERMINOLOGY Crest The peak edge of a thread. Root The bottom of the thread cut into a cylindrical body. Thread angle The angle between threads faces. External Thread Internal Thread Thread angle Root Crest Root Crest
  • 12. THREAD TERMINOLOGY The largest diameter on Major diameter an internal or external thread. The smallest diameter on Minor diameter an internal or external thread. External Thread Internal Thread Minor dia. Major dia. Major dia. Minor dia.
  • 13. THREAD TERMINOLOGY The distance between crests of Pitch threads. Lead The distance a screw will advance when turned 360o. External Thread Internal Thread Pitch Pitch
  • 14. THREAD TERMINOLOGY Form is the profile shape of the Thread Form thread. Example : “knuckle thread form”
  • 15. EXTERNAL THREAD CUTTING Tools Operation Threading Die Die stock
  • 16. INTERNAL THREAD CUTTING Tools Operation Twist drill Tap Tap wrench
  • 17. COMPARISON OF THREAD CUTTING External Thread Internal Thread Minor Dia. Major Dia.
  • 19. THREAD REPRESENTATION 1. Detailed representation 2. Schematic representation 3. Simplified representation
  • 20. DETAILED REPRESENTATION Use slanting lines to represent crest and root. Roots and crest are drawn in sharp Vs. External thread Internal thread Thread runout Pitch 60o
  • 21. SCHEMATIC REPRESENTATION Use alternate long and short lines for representing crests and roots of the thread, respectively. External thread Internal thread Root (thick line) Pitch Crest (thin line)
  • 22. SIMPLIFIED REPRESENTATION Use thick continuous lines for representing crest and thin continuous lines for representing root of the thread, respectively. External thread Internal thread Thread runout Pitch/2 Root Crest
  • 23. SIMPLIFIED REPRESENTATION Use thick continuous lines for representing crest and thin continuous lines for representing root of the thread, respectively. External thread Internal thread Sectional view
  • 24. ISO (METRIC) THREAD P/8 Internal 60o thread P/4 External thread Pitch, P Center of thread assembly Thread assemble occurs if and only if both (internal & external) thread have an equal nominal size (or diameter) and pitch.
  • 25. METRIC COARSE THREAD [Table 9.1] Nominal Major Pitch Minor Tap drill size size diameter diameter M6 6.00 1.00 4.92 5.00 M8 8.00 1.25 6.65 6.75 M10 10.00 1.50 8.38 8.50 M12 12.00 1.75 10.11 10.00 Metric thread Minor diameter ≈ Tap drill size In thread drawing, the following relationship is used. Minor diameter = Major diameter – Pitch
  • 26. METRIC FINE THREAD [Table 9.2] Nominal Major Pitch Minor Tap drill size size diameter diameter 0.75 7.188 7.25 M8 8.00 1.00 6.917 7.00 0.75 9.188 9.25 M10 10.00 1.00 8.917 9.00 1.25 8.647 8.75 Minor diameter ≈ Tap drill size In thread drawing, the following relationship is used. Minor diameter = Major diameter – Pitch
  • 27. DRAWING STEPS OF EXTERNAL THREAD Draw an arc that represents a root. Draw a circle that Draw Draw line making represents a crest. 45o Chamfer 30o with thread axis Major dia. Minor dia. Draw thread axis Thread Length Starting position
  • 28. DRAWING STEPS OF Internal Thread THREADED HOLE 1. Through threaded hole Sectional view Draw a crest Draw a root root crest Draw Major dia. Minor dia. thread axis Draw a circle that represents a crest. Section lines are drawn Draw an arc that into the crest of a thread. represents a root.
  • 29. DRAWING STEPS OF THREADED HOLE 2. Blinded threaded hole Draw Major dia. Minor dia. thread axis Draw a circle that represents a crest. Thread depth Draw an arc that Hole depth represents a root.
  • 30. DRAWING STEPS OF THREADED HOLE 2. Blinded threaded hole Sectional view
  • 31. DIMENSIONING EXTERNAL THREAD Use local note to specify :- thread form, nominal size, pitch (if it is a fine thread) Use typical method to specify :- thread length. M 10 ×1.5 Coarse thread ×1.0 Fine thread Thread xx length
  • 32. DIMENSIONING THREADED HOLE Use local note to specify 8.50 Drill, 20 Deep, 1. Tap drill size M10 Tapped, 15 Deep 2. Drill depth 3. Thread form 4. Nominal size 5. Pitch 6. Thread depth
  • 34. BOLT : Terminology Bolt is a threaded cylinder with a head. Thread length Length Hexagonal head Width Head bolt and nut across flat thickness Dimensions of bolt’s head are listed in table 9.4.
  • 35. BOLT : Drawing steps Draw an Draw a Draw end view bolt head body of a bolt of the head 30o Draw Major φ bolt B/2 B/2 axis H Length B Thread Length Starting position
  • 36. NUT : Drawing steps Dimensions of the nut are given in Table 9.14. Draw an end view of the nut B/2 B/2 H B Dash lines represent a threaded hole are omitted for clarity.
  • 37. BOLT : Application 2. Insert a washer. 3. Screw a nut. 1. Insert a bolt into a clearance hole
  • 38. Let’ s think together… What do you think about the following suggestions for design improvement? (A) Nothing have to be changed. (B) Use shorter bolt with the same thread length. (C) Reduce the thread length. (D) Add washer or nut. Correct Inappropriate Wrong
  • 39. Let’ s think together… What do you think about the following suggestions for design improvement? (A) Nothing have to be changed. (B) Use a bolt of this length but has a longer thread length. (C) Use a longer bolt with the same thread length. (D) Add washer. Correct Inappropriate Wrong
  • 40. Let’ s think together… What do you think about the following suggestions for design improvement ? (A) Nothing have to be changed. (B) Use a bolt of this length but has a shorter thread length. (C) Use a longer bolt with the same thread length. (D) Add washer. Correct Inappropriate Wrong
  • 41. Let’ s think together… What do you think about the following suggestions for design improvement? (A) Use a bolt of this length but has a shorter thread length. (B) Use a longer bolt with the same thread length. (C) Use a longer bolt by increasing a thread length (D) Remove washer. Correct Inappropriate Wrong
  • 42. Let’ s think together… What do you think about the following suggestions for design improvement ? (A) Increase the bolt diameter. (B) Use washer with larger outside diameter. (C) Reduce the hole diameter. (D) Add washer at bolt head. Correct Inappropriate Wrong
  • 43. Let’ s think together… What do you think about the following suggestions for design improvement ? (A) Nothing have to be changed. (B) Use a bolt with shorter thread length. (C) Add washer. (D) Increase drill and thread depths. Correct Inappropriate Wrong
  • 44. Let’ s think together… What do you think about the following suggestions for design improvement ? (A) Nothing have to be changed. (B) Use a bolt with slightly longer thread length. Correct Inappropriate Wrong
  • 45. STUD : Terminology Stud is a headless bolt, threaded at both ends. Thread length Thread length Drawing representation Length
  • 46. STUD : Drawing steps Draw Draw line making Draw 45o Chamfer 30o with axis 45o Chamfer Major φ Draw Minor stud axis Thread Length Thread Length Stud Length Starting position
  • 47. STUD : Application 1. Drill a hole. 2. Tap a hole. 3. Screw a stud. 4. Place the part to be fastened. 5. Insert washer and fastened a nut.
  • 48. Let’ s think together… What is the mistake in the following use of stud ?
  • 49. Let’ s think together… What is the mistake in the following use of stud ?
  • 50. CAP SCREW : Terminology Cap screw is similar to bolt, but has a longer thread than a bolt.
  • 51. CAP SCREW : Counterbore hole x drill, x drill,w deep, φ y C’bore, φ y C’bore, z deep z deep z
  • 52. CAP SCREW : Countersink hole x drill, x drill, w deep, CSK to φy Draw 90o CSK to φy y
  • 53. SET SCREW : Terminology Set screw is a threaded cylinder used to prevent rotation or movement between parts.
  • 54. SET SCREW : Application