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Biochip fabrication of action potential
    measurement for single cells
(Patch Clamp)
                                                    (pipette)




(Voltage clamp)
                                                                (action
potential)


                        (Soft lithography)


                                             ICP(
       )




                                  I
ABSTRACT

     Patch clamp is a well-developed lelectrophysiological recording
technique used to study ion channel function and regulation. The
conventional method of performing patch clamp technique       employs a glass
micropipette onto the cell by manual manipulation. Despite this technique
is extremely sensitive and information-rich, but requires a highly-skilled
operator and is limited in throughput. Voltage clamp that determine the
behavior of the ion channel conductances responsible for the generation of
the action potential is the another method to record the flow of ionic current
across the cell membrance. The method is held a constant membrane
potential while the ionic current flowing through the membrane is measured.


     The thesis presents cell-platforms and etcing pores on silicon by using
soft lithography and etching technique insteading of conventional glass
micropipette recording method. we successfully demonstrated practicability
of the process by the cells adhered on the platform and the etching pores on
the silicon chip by using ICP. The less laborious manipulation      time saving
and high sampling throughput will be expected .In the future, we can
automatically real time controlled and changed in response to the cell’s
physiologic characteristics measured by ionic channel activities.




Keyword MEMS Patch clamp Voltage Clamp                 Soft lithography ICP


                                      II
奈
福




        III
奈




    IV
……………………………………………………………………I
       …………………………………………………………..……….
  ……………………………………………………………………..….
  ………………………………………………………………..……….
      …………………………………………………………………….
      …………………………………………………………………...…

           …………………………….…………………………………..1
1-1       ………………………………..………………………………….1
1-2            ………………………………………………..…….1
1-3              …………………………..……………………….2
1-4         ………………….…………………………………………..3
1-5         ……………………………………………………………...4
1-6         ………………………………………………………..…….9


                               …………………………...10
2-1                    ………………………………………….10
  2-1-1          ………………………………………….……….10
  2-1-2          …………………………………………………..13
  2-1-3                     …………………………..………15
  2-1-4       (Voltage Clamp)……………………….……………17
2-2                          ………………………………19
  2-2-1        (HTS)            ………………………..20

                        V
2-2-1-1 AVIVA Biosciences Corp Axon Instruments,Inc…………..20
      2-2-1-2 Cytocentrics CCS(Reutlingen ,Germany)…………………22
      2-2-1-3 Flyion GmbH (Tubingen , Germany)……………………...24
      2-2-1-4 Ionworks HT –Molecular Devices corp.(Sunnyvale ,USA).25
      2-2-1-5 Sophion Biosciences(Ballerup,Demark)…………………..26


                            ……………….….……………………….30
3-1                  ………………….….……………………………..30
3-2               ………………………….….…………………………..31
  3-2-1       (Clean)…………………………….……………………...31
  3-2-2       (Oxidation)…………………….…….……………………34
  3-2-3       ( Photolithography)……………………………………….35
3-3        (Soft lithography)……………………………………………39
  3-3-1              …………………………………………………..39
  3-3-2             ………………………………………………………39
  3-3-3                   …………………………………………………43
3-4               (TMAH       )………………………………………...46
  3-4-1                   …………………………………………………46
  3-4-2              ……………………………………………………46
3-5           (                       ,ICP)…………………………..47
  3-5-1             ………………………………………………………48
  3-5-2                   ………………………..………………………..50
  3-5-3              ……………………………………………………52




                                 VI
……………………………………………………….55
4-1        ………………………………………………………………….55
4-2 TMAH       ………………………………………………………58
4-3 ICP      ……………………………………………………...…...61


                 ……………………………………………….…67
5-1       ………………………………………………………………….…67
5-2         ……………………………………………………………….67


          …………………………………………………………………...69

      ………………………………………………………………………




                      VII
1     ……………………………………………….….28
2      …………………………………………………29
3   …………………………………………………………54




           VIII
1.1                [2] …………………………………...…..………3

1.2 Nanion                                           5
1.3 PDMS                                             6
1.4 PDMS                                             6
1.5                                                  7
1.6 MCA                                              7
1.7                            …………………………………………8
1.8 sidewall                                         8

2.1                [15] ……………………………...………………..11

2.2
2.3                                      ………..…………12
2.4                …………………………………………………….13
2.5                              …………………………………….14
2.6    -                       …………………………………………15
2.7            (Patch Clamp)[6,18,19] ………………………………..16
2.8                       …………………………………....………18
2.9                            [20] ………………………….………18
2.10 (A)                 (B)              [21] ………..20
2.11 SealChip16…………………………………………………...……20
                    TM
2.12 PatchXpress      ………………………………………………21
2.13 CytoPatchTM                                    23

                                IX
2.14 CytoPatchTM           SEM                                                    23
2.15 CytoPatch Site                                                               23
2.16      Flyion                                                                  24
2.17      Flyscreen 8500………………………………………………….24
2.18 Ionworks HT                                          ………………………….26
2.19      QPatch 16TM        QPatch HT…………………………………….27
3.1                                        ……………………………………….30
3.2                                       ………………………………………..31
3.3           NDL                               (Wet bench)………………………33
3.4 (a)                             (Oxidation Furnace)
       (b)                                           …………………………….35
3.5                  (a)                          (b)                  (c)     ……36
3.6           NDL(a)                                         (Track)
       (b)                        (Aligner)      ……………………………….38
3.7                                        ………………………………………41
3.8                   OM            (a)
       (b)                                                                        42
3.9 (a)            16µm      1.6µm                 (b)         20µm
             1.6µm            ©            30µm          1.6µm               …………42
3.10 DSPC                                                                         45
3.11                          (a)               SH-(CH2)11COOH
          PDMS        substrate           (b)substrate
       SH-(CH2)11COOH                (c)         substrate       DSPC
       (d) 12               substrate           DSPC

                                            X
DSPC             …………………………………………45
3.12                                      ………………………………47
3.13 TMAH              Si       ……………………………………………..47
3.14         NDL (a)                       (ICP)
       (b)                  (Sputter) ………………………………………48
3.15                                                       51
3.16                                                       53
3.17 ICP                                  ………………………………54
4.1
4.2
                                               µm
                                              µm
                                            ………………………
4.3


                               µm          …………………………
4.4 (a)
       (b)
                            18µm x36µm             ……………………57
4.5
             18x18µm 2               ……………………………...……….57
4.6 (a) 27µm x54µm
       (b) 37umx74um
       (c)     38µm

                                     XI
(d)   38µm                     ……………………………………57
4.7 TMAH (5wt%) (a)
       (b)   BOE           SiO2            (       760µm)   ………58
4.8 TMAH (25wt%) (a)
       (b)   BOE           SiO2            (       760µm)   ………59
4.9                                            ………………………………
4.10
                                                 …………………………
4.11
                                      ……………………………………
4.12 (a)           (b)          …………………………………………62
4.12 (c)                       (d)                 ……………………63
4.13                                              ……………………..63
4.14 IC                                (dummy) ………………...………64
4.15 (a)
       (b)               …………………………………………………..64
4.16           …………………………………………………………65
4.17                     SEM    ……………………………………..…..65
4.18                           …………………………...……………….66




                                     XII
(Micro – Electro – Mechanical – Systems
MEMS )                                             (Bio-MEMS)
             (Biochip)




    1959                                             ·       (Richard
Feynmann,1918~1988)                   “There is plenty of room at the
bottom”[1]
                  (Micro-Electro-Mechanical-System, MEMS)




                                                  (Batch)



                                  1
MEMS
-
                                                          ?
                      (Silicon chip)     (glass)




    DNA




                             resting membrane potential
     (Polarization)




                      depolarize




                         2
2.1       [2]




                (Patch clamp)




      3
(Patch-on-a-chip)[3]


Patch-on-a-chip
    1.


    2.


    3.


    4.
    5.




    1940               (Gerard)



                             4
[4]


    1952           (Hodgkin)                      (Huxley)           (Katz)
                                            (voltage-clamp)
                                [5]


    1976                                Erwin Neher       Bert Sakmann
                                            single channel recording or patch
clamprecording
     1991                             [6]


    2002                Sophion                  APATCHI-1
                                                               [7]


    2002                                (Munich University)          奈
(Center of Nanoscience)        Niels Fertig
    (Planar micro structured quartz chip)                1.2
      (Xenopus oocytes)                         (cell-attached mode)
              (mammalian)                       (whole-cell mode)
     Nanion       [8]




                         1.2    Nanion


                                            5
2002                (Yale)               Kathryn                   PDMS
(Polydimethysiloxane)(           3-3-3                  )
(pipette)                         10               (GigaSeal)
            1.3            Axon Instruments                           [9]




                             1.3    PDMS




             PDMS                 2004             (University of California)
Rigo Pantoja               PDMS
                           1.4         [10]




                           1.4     PDMS




                                         6
2002                              (Swiss Federal Institute of Technology)
                (Institute of   Microelectronics and Microsystems)   Lehnert
           (Hamburg)        Evotec OAI AG       Netzer
(SiO2)                (micronozzle)           1.5
  [11]




                                1.5




    2003                                                   Masato TANABE
         MCA (Micro Channel Array)                   1.6
         [12]




                                      1.6 MCA




                                          7
2004            (Lehigh University)    Santosh Pandey
                                          (current transport model)
  1.7[13]




                     1.7




    2004    ,                                 (Sensor and Actuator)
J.Seo                      PDMS                  (sidewall)
        (lateral)                                      1.8      [14]




                    1.8 sidewall




                                   8
(Voltage clamp)


     -                                   (Voltage Clamp)
(BioMEMS)                         (Patch-on-a-chip)




                                             (Soft lithography)




                              9
(Patch Clamp)




                                (Lipid)
                 (lipid bilayer)          2.1   [15]
1~2                             2~6 nm                 12 nm




                           10
2.2               [15]




        (glycoprotein)
             (integral protein)
      (peripheral protein)        2.2   [16]




2.2




                11
(channels)     (pores)


       2.3                        [17]
(1)           (Transport protein)




(2)           (Channel protein)


(3)           (Carrier protein)




           (Channel protein)              (Carrier proteins)




                                              Energy


 (Simple diffusion)




                 (Diffusuion)            (Active transport)

                2.3



                                    12
diffusion
      passive transport                              active transport




1.             voltage gating




     Outside
                                           Na+

               (Gate closed)                     (Gate open)



     Inside


                                2.4



                                      13
2.        ligand gating




                  ligand
      acetylcholine             acetylcholine channel
                                0.65
                                  2.5




                                         acetylcholine




               2.5



(2)



                                       ATP




                           14
(sodium -
potassium pump          2.6




                                        +
                                    3-Na

                   Outside                    2-k+



                                                         ATPase
                   Inside
                                    3-Na+
                                               +
                                            2-K
                  ATP                                      ADP+Pi


                              2.6




    1976                                        ‧          (Erwin Neher)           ‧
       (Bert Sakmann)                                               single channel
recording or patch clamp recording                                           pipette




        1~2                                        2.7



                                        15
[6,18,19]
                               rectangular voltage-clamp steps




                         2.7          (Patch clamp)[6,18,19]




                    (Patch clamp recording)                    (1)


       (2)
                                                           (3)
(cell attached)
(4)                 (whole cell recording)                       (Inside-out patch)
                                      (secondary messengers)
      (5)
  intracellular recording                                            (6)
                                            (Fluorescence microscope)
       Ca++


                                      16
2-1-4    (Voltage Clamp)




                           R              ohms,
     Ω                     (Conductance
G)       siemens   S        (G=1/R)




                   17
2.8




2.9              [20]




            18
19
2.10 (A)              (B)                      [21]


2-2-1                   (HTS)

                                                                     (High -
throughput screening)



2-2-1-1 AVIVA Biosciences Corp Axon Instruments,Inc

    SealChip16     AVIVA
              2.11      [22]       90%       10           ( gigaseal)
             75%                         (whole cell patch-clamp )
whole-cell         15                             15 MΩ
(membrane resistance)      200MΩ




                                2.11 SealChip16


                                     20
SealChip16                              Axon Instrument           PatchXpress
        TM
                     2.12          16             SealChip16
                      16       1µm                                4.5mm




                                                        TM
                               2.12     PatchXpress




PatchXpress             SealChip
1.           whole cell patch-clamp
2. 16
3. 16                                                          gigaseal    whole cell
     patch-clamp                                   (access resistence)
4.
             50µl
5.             16                                         2000
6.


                                           21
2-2-1-2 Cytocentrics CCS(Reutlingen ,Germany)


      Cytocentrics CCS               CytoPatchTM
                                                          (focused ion beam)
CytoPatchTM
200               [21]


      Cytocentering


gigaseal       2.13                      (SiO2)           CytoPatchTM chip
                                 5                                        2 .14
      CytoPatchTM chip     SEM                  CytoPatchTM
                          cytocentring               CytoPatchTM




            CytoPatch Site                    2.15         CytoPatch Automat
1~50    CytoPatch sites                                                        Multi
Channel Systems       npi electronic




                                         22
2.13   CytoPatchTM




       2.14   CytoPatchTM    SEM




       2.15 CytoPatch Site




                     23
2-2-1-3 Flyion GmbH (Tubingen , Germany)

   Flyion Gmbh




 2.16   [23]
          Flyscreen 8500                 1~6
 2.17




                                                  Flyion




                   2.16    Flyion




                          2.17   Flyscreen 8500


                                    24
2-2-1-4 Ionworks HT –Molecular Devices corp.

              (Sunnyvale , USA)

      Ionwork HT                  48                                  8
384                      (well)
                                   voltage gating




      2.18       [24]


                                                         96 384        12
                                                        HTS




        Amphotericin B                                                          (
      perforated patch)                                 (co-factor)




                                                     whole-cell           1GΩ
                                               (seal resistance)      100MΩ
       HT                                      48             headstage
             headstage

                                          25
state-dependent block                       desensitising
   ligand gating




                   2.18 Ionworks HT




2-2-1-5 Sophion Biosciences(Ballerup,Demark)


   Sophion Biosciences
   Apatchi-1TM                              QPatch 16TM    QPatch HT
   2.19     [25]                16     48


                                               gigaseal




                                      26
2.19   QPatch 16TM   QPatch HT




N/A Not available




            27
Whole-cell     Whole-cell
    Institution                 Chip               Cell positioning        Gigaseal rate                                   Status
                                                                                            access      recording rate
     Affymax             Galss,laser drilling          Suction                 N/A            N/A            N/A            N/A
                                                                                                                           Patch
    AVIVA                                                                                               >75% , 15min
                        Galss with modified                             >90% , >1GΩ          Suction                     Xpress and
  Biosciences ,                                        Suction                                           Ra<15MΩ;
                              surface                                  dielectrophoresis   (loss<1%)                      Seal chip
Axon Instruments                                                                                        Rm>200MΩ
                                                                                                                          available
 Axon Instruments         PDMS,molding                 Suction                ~50%          Suction         ~50%            N/A
                      Various substrates , laser
      CeNeS             drilling , and other,          Suction                 N/A            N/A            N/A            N/A
                              methods
                                                                                                                          Under
 Cytocentrics CCS           Quartz glass               Suction                 N/A            N/A            N/A
                                                                                                                       development
                         Si3N4 membrane                                                                                   Under
      Cytion                                       Electrophoresis             N/A            N/A             N/A
                      supported by a Si Chip                                                                           development
                                                                                                                       IonWork HT
                          Plastic chip laser                                                             60-80% , 6min
Essen Instrument,                                                                          Perforated                      and
                        drilling, with a glass         Suction             20-250MΩ                      Ra=10-15MΩ
Molecular Devices                                                                            patch                      PatchPlate
                               coating                                                                    Rm=10MΩ
                                                                                                                         available
                          Glass chip, gold                                                                               NPC 16
     Nanion
                          ion-etched track             Suction               30-50%         Suction     30-50% , 30min    under
   Technologies
                      followed by wet etching                                                                          development
                                                                                                                        Qpatch 16
                        Silicon chip, etching
                                                    Fluid channel                                                         and 96
Sophion Biosciences     with biocompatible                                     N/A          Suction           N/A
                                                      ,Suction                                                            under
                               coating
                                                                                                                       development
                          PDMS, molding                                Xenopus occyte
  Yale University                                      Suction                                N/A            N/A            N/A
                                                                       13% , gigaseal




                                                                      28
Man u f a c t u r e r Produts      Substrate/Seal      Description/Throughput Amplifiers/Source         Costs per chip per Status partners
website                                                                                                 data point
r e f e r e n c ee
Axon Instruments Inc PatchXpressTM planar patch         16 channel Sealchip,     16 channel             range$140-180<$3. available/Aviva
Union City, CA,USA 7000A           glass chip/          16 channel washout head, parallel/Axon          8/dp              BioSciences
                                   G Seal               1 channel dispenser
                                                        20000 dp/day
Cytocentrics    CCS CytoPatchTM planar patch            modular instrument, with up to 20               $8<$3.2/dp          β-test inQ3 03/
GmbH Reutlingen , Automat          quartz chip/         up to 20 patch calmp     channels,switched                          BionChip, MultiChannel
Germany                            G Seal               sites                    mode parallel                              Systems,
                                                        2000 dp/stie/day(if fast operation/npi                              NMI, npi electronic, no
                                                        acting compounds)        electronic and Multi                       sales/
                                                        40000 dp/day with 20     Channel Systems                            commercialization
                                                        sites/unit                                                          partner
lFlyion GmbH         FlyScreen     glass micropipette single channel Flip Tip® up to 6 independent      Fliptips®A-$3       available in Europe
                     ®
Tubingen, Germany     8500         embedded in plastic dispenser with 2 channels channels/HEKA          Fliptips®L-$4       /HEKA,Tecan, Manz
                                   jacket(Flip Tip)/    (functions) 3-6Flip Tip                         <$1.6/dp            Automation no sales /
                                   G Seal               recordings positions                                                commercializtion partner
                                                        (scalable) 300-1000
                                                        dp/day
Molecular Devices    IonWorksTMHT planar patch          384 PatchPlate at 1536 48 channel               range $ 145-200 per available/ lower
Corp Sunnyvale,                    plastic chip/        spacing(~14 L/well),12 parallel/proprietary     patch               throughut
CA,USA                             Avg.~150MΩ seal channel dispenser 3000 development                   plate,<$2.0/dp      IonworksTMAPC target
                                                        dp/day                                                              launch Q1 04
Nanion Technologies NPC©1(Port-a- planar patch          1, or 16 channel chips 1 channel                     ©
                                                                                                        NPC 1-$10           NPC©in -test,target
                                                                                                             ©
GmbH Munich        , Patch)        glass chip perfusion (scalable) 1 channel     sequential/HEKA 16     NPC 16-$100         launch Q4 03/
Germany              NPC©16s(sequ cartidge/G seal dispenser                      channel parallel       <$2.5/dp        for HEKA,Dagan, Tecan,
                     ential)                            NPC©1-50 dp/day          (asynchronous)/Dagan   NPC©16              Bruxton,
                     NPC©16p(paral                      NPC©16s-200 dp/day                                                  No sales/
                     lel)                               NPC© 16p-2000 dp/day                                                commercializtion partner
                             TM
Sophion Bioscience QPatch 16       planar patch         QpatchTM16-16channel- 16 and 96 channel         QPatchTM16-$100< QPatchTM16 in -test
A/S Ballerup ,       QPatchTM96    silicon chip/        250-1200 dp/day          parallel               $2.5/dp             targen
Denmark                            G seal               QpatchTM96-96channel- (asynchronous)/propri                        launch Q3 03/CRL,no
                                                        1500-7000dp/day 4/8      etary development                          sales/ commercialization
                                                        channel dispenser                                                   partner




                                                                        29
(Patch-on-a-chip)




       (Photomask)




           3µm     3.1




3.1


      30
30µm
710µm    3.2




                  3.2

                                (AutoCAD 2004)




        (Clean)




                           31
奈
            (                     NDL)


          NDL          (Clean room)                                ( Wet Bench )
   RCA                  3.3                  RCA
          1965         RCA                          1970
RCA
                                           RCA
          CARO        DHF     SC-1                  SC-2




(1)CARO
            RCA               若
 hydrophobic
      3    硫      1                                 120- 130             硫




(2)DHF




                                                           hydrophobic
                       (D.I.water)        (rinse)


                                     32
(3)SC-1
    Standard clean 1               SC-1                          5
          1    30             1     29
          70 - 80                                   SC-1




(4)SC-2
    Standard clean 2               SC-2                      6
    1     30              1   37
    70 - 80                                    SC-2
                                                                 留




                    3.3       NDL              (Wet bench)




                                          33
(Oxidation)


                 (oxidation)                                           (SiO2)
                                 (mask)


                 SiO2                                        10~20Å




SiO2                       600
                          (thermal oxidation)


                                                      SiO2      56
                                 SiO2                             Wet Oxidation
                        Dry Oxidation




Si   s       + O2(g →SiO2   s                                               (     3.1)




 Si      s   +2H2O   g   →SiO2   s   + 2H2   g                              (     3.2)




                                                 34
SiO2
                                              SiO2
     Si            SiO2




3.4(a)                                    (                   )
                                 1092          3.4(b)
                                                                  50Å




                                                                  度




            (a)                                         (b)

  3.4 (a)                    (Oxidation Furnace) (b)




                  ( Photolithography)




                                         35
(Exposure)
(Development)




           (a)                      (b)                         (c)
          3.5       (a)                   (b)            (c)




(DehydrationBake)         Priming          (Soft bake)         (Hard Bake)




    (1)




    (2)
                    (Hexamethyldisilazane, HMDS)




                                    36
(3)
      (Spincoating)




(5)




(6)
      (Standing wave)




(7)



             37
(8)




                                NDL
  (Track)                (Aligner)          3.6




                   (a)                   (b)

3.6       NDL(a)                      (Track)     (b)
      (Aligner)




                           38
(surface coating)
(plasma treatment)                              (self-assembly monolayer
SAM)    LB   (Langmuir-Blodgett film)


  microcontact printing    CP                    replica molding REM
             microtransfer molding        TM                  micromolding
in capillaries MIMIC                       solvent-assisted micromolding
SAMIM                           phase-shift photolitography         [28]




                          (microcontact printing)        ,




                                     留                             (substrate)
                ( 3.7)



                                     39
(a)   RCA
(b)                  1092                  2
                                0.9µm SiO2
(c)
(d)   BOE (Buffer Oxide Etch)                  50nm/min             20
              SiO2
(e)      90   TMAH                         0.9µm/min             0.5~4


(f)BOE                           .
(g)                             (E-Beam)           (Cr)   (Au)
          500Å 1500Å




                                     40
(a)                                    (e)


                                             TMAH
(b)                                    (f)




(c)                                      (g)




(d)




                  3.7




                        3.8(a)                                    3.7(b)
                                                       (OM)
      3.9(a~c)                   (Alpha-step)
        1.6   m                         16     m 20   m 30    m




                                  41
(a)                                        (b)
      3.8              OM          (a)              (b)
度




                                               度




                      度                                         度



             (a)                                                    (b)
度




                           度


                       (c)


3.9 (a)      16µm          1.6µm         (b)       20µm     1.6µm         (c)
      30µm         1.6µm




                                         42
3-3-3
                        PDMS             (Stamp)
                                  (substrate)




                                   PDMS(Polydimethysiloxane)
                       Dow Corning                                 (Sylgard 184
silicone elastomer)          (Curing agent)        10:1


               PDMS                   (1)
                                                          (2)
                                 22 dyne/cm2
                                                        PDMS


               PDMS                                                3.10
  SH-(CH2)11COOH                                          PDMS
                                   PDMS
                      PDMS                         60                     PDMS
SH-(CH2)11COOH                                                  SH-(CH2)11COOH
                 硫           硫
                                                                          (Van der
Waals force)                                       self-assembled monolayers,
SAM                                                     COOH




                                       43
(a)                               (b)


 3.10 (a)      PDMS (b)                PDMS
      (                                               )




                                              DSPC            12
            DSPC
PC(phosphorylcholine)                  [29]
SH-(CH2)11COOH                硫-硫
            undecyl
               cholinyl    COOH
                    3.10                                  (    3.11)




                                  44
3.10 DSPC




            PDMS                                PDMS
       SH-(CH2)11COOH




             DSPC
                                                DSPC




3.11                    (a)         SH-(CH2)11COOH       PDMS substrate

  (b)substrate                SH-(CH2)11COOH    (c)     substrate   DSPC

  (d) 12            substrate     DSPC                DSPC




                                         45
(TMAH                  )

   TMAH              (Tetramethyl ammonium hydroxide          (CH3)4NOH
           ))                                           (Etch mask)
 (SiO2)   TMAH                         110°C
                IC



3-4-1




                                   TMAH
                                                          SiO2
                               (111)           (100)             54.74° [30]
                        (Etching Stop)                 TMAH
                 SiO2                                                  3µm


                                    46
3.12                                             3.13




             54.74 ゚




                                                         3um
                       3.12
      (µm)
      Si




                               TMAH     Si   (hr)

                              3.13 TMAH      Si




                Dry Etching                         Plasma Etching




                        NDL
Inductively Coupled Plasma        ICP         3.14(a)



                                        47
(a)                        (b)
   3.14       NDL (a)             (ICP) (b)       (Sputter)




3-5-1


            (Plasma)
(Radical)               (Partially Ionized Gas)




                           48
若

          (DC)                   (RF)
    (1)                                        (2)
          (Secondary Electron)             (DC)
                                        (RF)




          49
3-5-2


                        Physical            Chemical




                      (undercut)




SF6 (g)+e- → Sx Fy(g)+ Sx Fy + F-(g)+e- ………………..….……………..(3-1   )

Si+ F-1 → Si- nF………………………………..…….……………….(3-2                    )

Si-nF→SiFx (adsorb)…………………………………….………...……..(3-3                )

SiFx(adsorb) →SiF4(g)………………………………...……………….….(3-4               )




                               50
3-15   ICP                      load-lock


1000 W 13.56 MHz      RF                          30W 13.56 MHz    RF
                                                             (backside
helium cooling)




                          [31]




                   3.15




                                 51
3-5-3


                                  NDL
   (Sputter)(   3.14(b))
                                        3
                     3.17




                       (a)




                       (b)




                       (c)




                             52
(d)




(e)               ICP




(f)




(g)




(h)




(i)                 ,   ICP




(j)




      3.16




             53
參數
                        Forward Power         (W)       6
 RF Generator
                         Reflect Power        (W)       1
                        Forward Power         (W)     1200
ICP Generator
                         Reflect Power        (W)      10
             DC Bias                  (V)              35
           SF6 flow rate            (sccm)            100
            O2 flow rate           (sccm)               9
           C4F8 flow rate           (sccm)              0
            Ar flow rate           (sccm)               0
                      Chamber Pressure (mtorr)         9.8
APC Controller
                        Valve position       (Deg)    61.7
  CRYO Temperature                         )          -100
                          Pressure        (Torr)       15
Helium cooling
                        Flow Meter        (sccm)      11.3
        (µm/min)
        Si
        ICP




                   3.17   ICP




                                   54
human CD34+
Progenitor Cell            0.1M     PBS (Phosphate Buffered Saline)
10.9        Na2HPO4 3.2     NaH2PO4 90        NaCl       1000        Distilled
water                pH   7.2        Trypan blue
                                                   4.1
       (      1.6   m)                               4.2(a)


                           4.2(b)    4.2(c)                      7   m   8   m


           4.3-5




                                    55
(a)                              (b)




                              (c)

4.2   (a)                              (b)

            7x7µm 2     (c)                         8x8µm 2   (

                                   )




                 (a)                         (b)



                        µm




                              56
(a)                                      (b)

4.4   (a)                                      (b)

                        18µm x36µm




       4.5                                           18x18µm 2




            (a)                  (b)             (c)             (d)

4.6 (a) 27µm x54µm                      (b) 37umx74um             (c)   38µm
                          (d)    38µm



                                         57
若




           TMAH

                         TMAH                       (5wt%      25wt%)
       (                        )
                                                                   4.7(a)     4.8(a)
                                    4.7(b)          4.8(b)    BOE (Buffer Oxide
Etch)             SiO2                                                           (Etch
mask)




                    (a)                                      (b)
 4.7       TMAH (5wt%)    (a)                 (b)     BOE              SiO2
           (         760µm)


                                     58
(a)                                 (b)


 4.8 TMAH (25wt%) (a)                   (b)   BOE         SiO2
   (            760µm)


                                       Wm                        Wo

                z
                         Wo   3   m
                Wm 710    m



Wo=Wm- 2 z      …………………………………………


                                  Wm

            z



                                  Wo




                                  59
Wo




60
4-3   ICP


               ICP        ICP
              (RF)




      留                         留


          留




                     61
(1)

      4.12(a)
                4     m      ICP
          4.12(b)                                      4   m
          15        m     4.12(c-d)




                (a)                              (b)

                          4.12 (a)         (b)




                                      62
(c)                   (d)

4.12 (c)        (d)




 4.13




           63
4.14   IC        (dummy)




(2)




             (a)                     (b)

      4.15 (a)                     (b)




                             64
(3)




                      4.16




             4.17                       4.18
      3.19    m




               4.17               SEM


                             65
4.18




       66
若


                             (series resistance)
    (electrical couple)




;                         Bosch         ICP




                                  seal resistance




                             67
ICP




                        (Micro-pump)(
    )         (Micro-mixer) (
)




               68
[1] R. Feynman, “There's Plenty of Room at the Bottom,” Journal of
     Microelectromechanical Systems, Vol. 1, pp. 60-66, 1992.
[2]          ,“                  ,”        , 1998
[3] A. Brueggemann, M. George, M. Klau, M. Beckler, J. Steindl, J. C.
    Behrends and N. Fertig, “Ion Channel Drug Discovery and Research:
    The Automated Nano-Patch-Clamp Technology,” Current Drug
    Discovery Technologies, Vol. 1, pp. 91-96, 2004.
[4]          ,”                           ──               ,”               ,
    1991.
[5]          ,”                     ──                     ,”               ,
    1990.
[6] B. Sakmann, E. Neher, “Single Channel Recording, Plenum Press,”
    1995.
[7] http://www.sophion.dk/
[8] N. Fertig, R. H. Blick, J. C. Behrends, ”Whole cell patch clamp
    recording performed on a plannar galss chip,” Biophysical journal, Vol.
    82, pp. 3056-3062, 2002.
[9] K. G.. Klemic, J. F. Klemic, M. A. Reed, F. J. Sigworth, “Micromolded
    PDMS planar electrode allows patch clamp electrical recordings from
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[10] R. Pantoja, J. M. Nagarah, D. M. Starace, N. A. Melosh, R. Blunck, F.
     Bezanilla, J. R. Heath, “Silicon chip-based patch-clamp electrodes
     integrated with PDMS microfluidics,” Biosensors and Bioelectronics,
     Vol. 20, pp. 509-517, 2004.
[11] T. Lehnert, R. Netzer, ”Realization of hollow SiO2 micronozzles for
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     2002.
[12] M. Tanabe, J. Makinodan, ”Development of micro channel array with
     detecting electrodes for electrophysiological biomedical sensor,” Micro
     Electro Mechanical Systems, pp. 407-410, 2003.
[13] S. Pandey, R. Mehrotra, S. Wykosky, M. H. White,”Characterization of
     a MEMS BioChip for planar patch-clamp recording,” Solid-State
     Electronics, Vol. 48, pp. 2061-2066, 2004.
[14] J. Seo, C. Ionescu-Zanetti, J. Diamond, R. Lal, ”Integrated multiple
     patch-clamp array chip via lateral cell trapping junctions,” Applied
     physics letters, Vol. 84, 2004.

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[15] W. K. Purves, D. Sadava, G.. H. Orians, H. C. Heller. “Life: The
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[16]http://users.rcn.com/jkimball.ma.ultranet/BiologyPages/C/CellMembran
      es.html
[17]              ,”             ,”            ,1987
[18] O. P. Hamill, A. Marty, E. Neher, B. Sakmann, “ Improved patch clamp
      techniques for high resolution current recording from cells and cell-free
      membrane patches,” Pflugers Arch. Vol. 391, pp.85-100, 1981.
[19] J. Denyer, J. Worleyc, B. Coxb, G. Allenbya, M. Banksa, “HTS
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[21] http://www.cytocentrics.com/home/home.html
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                        .
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     biomimetic monolayers using phospholipidcontaining disulfides,”
     Biomaterials, Vol 26, pp 2313–2324, 2005.
[30]E. Steinsland, T. Finstad, A. Hanneborg, “Etch rates of (100) , (111) and
      (110) single-crystal silicon in TMAH measured in situ by laser
      reflectance interferometry,” Sensors and Actuators, Vol. 86, pp. 73–80,
      2000
[31] S. A. McAuley, H. Ashraf, L. Atabo, A. Chambers, S. Hall, J. Hopkins,
      G. Nicholls, “Silicon micromachining using a high-density plasma
      source,” Journal of physics d : applied physics, Vol. 34, pp. 2769–2774,
      2001




                                      70
71

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Etd 0712105 122345

  • 1. Biochip fabrication of action potential measurement for single cells
  • 2.
  • 3. (Patch Clamp) (pipette) (Voltage clamp) (action potential) (Soft lithography) ICP( ) I
  • 4. ABSTRACT Patch clamp is a well-developed lelectrophysiological recording technique used to study ion channel function and regulation. The conventional method of performing patch clamp technique employs a glass micropipette onto the cell by manual manipulation. Despite this technique is extremely sensitive and information-rich, but requires a highly-skilled operator and is limited in throughput. Voltage clamp that determine the behavior of the ion channel conductances responsible for the generation of the action potential is the another method to record the flow of ionic current across the cell membrance. The method is held a constant membrane potential while the ionic current flowing through the membrane is measured. The thesis presents cell-platforms and etcing pores on silicon by using soft lithography and etching technique insteading of conventional glass micropipette recording method. we successfully demonstrated practicability of the process by the cells adhered on the platform and the etching pores on the silicon chip by using ICP. The less laborious manipulation time saving and high sampling throughput will be expected .In the future, we can automatically real time controlled and changed in response to the cell’s physiologic characteristics measured by ionic channel activities. Keyword MEMS Patch clamp Voltage Clamp Soft lithography ICP II
  • 5. 奈 福 III
  • 6. IV
  • 7. ……………………………………………………………………I …………………………………………………………..………. ……………………………………………………………………..…. ………………………………………………………………..………. ……………………………………………………………………. …………………………………………………………………...… …………………………….…………………………………..1 1-1 ………………………………..………………………………….1 1-2 ………………………………………………..…….1 1-3 …………………………..……………………….2 1-4 ………………….…………………………………………..3 1-5 ……………………………………………………………...4 1-6 ………………………………………………………..…….9 …………………………...10 2-1 ………………………………………….10 2-1-1 ………………………………………….……….10 2-1-2 …………………………………………………..13 2-1-3 …………………………..………15 2-1-4 (Voltage Clamp)……………………….……………17 2-2 ………………………………19 2-2-1 (HTS) ………………………..20 V
  • 8. 2-2-1-1 AVIVA Biosciences Corp Axon Instruments,Inc…………..20 2-2-1-2 Cytocentrics CCS(Reutlingen ,Germany)…………………22 2-2-1-3 Flyion GmbH (Tubingen , Germany)……………………...24 2-2-1-4 Ionworks HT –Molecular Devices corp.(Sunnyvale ,USA).25 2-2-1-5 Sophion Biosciences(Ballerup,Demark)…………………..26 ……………….….……………………….30 3-1 ………………….….……………………………..30 3-2 ………………………….….…………………………..31 3-2-1 (Clean)…………………………….……………………...31 3-2-2 (Oxidation)…………………….…….……………………34 3-2-3 ( Photolithography)……………………………………….35 3-3 (Soft lithography)……………………………………………39 3-3-1 …………………………………………………..39 3-3-2 ………………………………………………………39 3-3-3 …………………………………………………43 3-4 (TMAH )………………………………………...46 3-4-1 …………………………………………………46 3-4-2 ……………………………………………………46 3-5 ( ,ICP)…………………………..47 3-5-1 ………………………………………………………48 3-5-2 ………………………..………………………..50 3-5-3 ……………………………………………………52 VI
  • 9. ……………………………………………………….55 4-1 ………………………………………………………………….55 4-2 TMAH ………………………………………………………58 4-3 ICP ……………………………………………………...…...61 ……………………………………………….…67 5-1 ………………………………………………………………….…67 5-2 ……………………………………………………………….67 …………………………………………………………………...69 ……………………………………………………………………… VII
  • 10. 1 ……………………………………………….….28 2 …………………………………………………29 3 …………………………………………………………54 VIII
  • 11. 1.1 [2] …………………………………...…..………3 1.2 Nanion 5 1.3 PDMS 6 1.4 PDMS 6 1.5 7 1.6 MCA 7 1.7 …………………………………………8 1.8 sidewall 8 2.1 [15] ……………………………...………………..11 2.2 2.3 ………..…………12 2.4 …………………………………………………….13 2.5 …………………………………….14 2.6 - …………………………………………15 2.7 (Patch Clamp)[6,18,19] ………………………………..16 2.8 …………………………………....………18 2.9 [20] ………………………….………18 2.10 (A) (B) [21] ………..20 2.11 SealChip16…………………………………………………...……20 TM 2.12 PatchXpress ………………………………………………21 2.13 CytoPatchTM 23 IX
  • 12. 2.14 CytoPatchTM SEM 23 2.15 CytoPatch Site 23 2.16 Flyion 24 2.17 Flyscreen 8500………………………………………………….24 2.18 Ionworks HT ………………………….26 2.19 QPatch 16TM QPatch HT…………………………………….27 3.1 ……………………………………….30 3.2 ………………………………………..31 3.3 NDL (Wet bench)………………………33 3.4 (a) (Oxidation Furnace) (b) …………………………….35 3.5 (a) (b) (c) ……36 3.6 NDL(a) (Track) (b) (Aligner) ……………………………….38 3.7 ………………………………………41 3.8 OM (a) (b) 42 3.9 (a) 16µm 1.6µm (b) 20µm 1.6µm © 30µm 1.6µm …………42 3.10 DSPC 45 3.11 (a) SH-(CH2)11COOH PDMS substrate (b)substrate SH-(CH2)11COOH (c) substrate DSPC (d) 12 substrate DSPC X
  • 13. DSPC …………………………………………45 3.12 ………………………………47 3.13 TMAH Si ……………………………………………..47 3.14 NDL (a) (ICP) (b) (Sputter) ………………………………………48 3.15 51 3.16 53 3.17 ICP ………………………………54 4.1 4.2 µm µm ……………………… 4.3 µm ………………………… 4.4 (a) (b) 18µm x36µm ……………………57 4.5 18x18µm 2 ……………………………...……….57 4.6 (a) 27µm x54µm (b) 37umx74um (c) 38µm XI
  • 14. (d) 38µm ……………………………………57 4.7 TMAH (5wt%) (a) (b) BOE SiO2 ( 760µm) ………58 4.8 TMAH (25wt%) (a) (b) BOE SiO2 ( 760µm) ………59 4.9 ……………………………… 4.10 ………………………… 4.11 …………………………………… 4.12 (a) (b) …………………………………………62 4.12 (c) (d) ……………………63 4.13 ……………………..63 4.14 IC (dummy) ………………...………64 4.15 (a) (b) …………………………………………………..64 4.16 …………………………………………………………65 4.17 SEM ……………………………………..…..65 4.18 …………………………...……………….66 XII
  • 15. (Micro – Electro – Mechanical – Systems MEMS ) (Bio-MEMS) (Biochip) 1959 · (Richard Feynmann,1918~1988) “There is plenty of room at the bottom”[1] (Micro-Electro-Mechanical-System, MEMS) (Batch) 1
  • 16. MEMS - ? (Silicon chip) (glass) DNA resting membrane potential (Polarization) depolarize 2
  • 17. 2.1 [2] (Patch clamp) 3
  • 18. (Patch-on-a-chip)[3] Patch-on-a-chip 1. 2. 3. 4. 5. 1940 (Gerard) 4
  • 19. [4] 1952 (Hodgkin) (Huxley) (Katz) (voltage-clamp) [5] 1976 Erwin Neher Bert Sakmann single channel recording or patch clamprecording 1991 [6] 2002 Sophion APATCHI-1 [7] 2002 (Munich University) 奈 (Center of Nanoscience) Niels Fertig (Planar micro structured quartz chip) 1.2 (Xenopus oocytes) (cell-attached mode) (mammalian) (whole-cell mode) Nanion [8] 1.2 Nanion 5
  • 20. 2002 (Yale) Kathryn PDMS (Polydimethysiloxane)( 3-3-3 ) (pipette) 10 (GigaSeal) 1.3 Axon Instruments [9] 1.3 PDMS PDMS 2004 (University of California) Rigo Pantoja PDMS 1.4 [10] 1.4 PDMS 6
  • 21. 2002 (Swiss Federal Institute of Technology) (Institute of Microelectronics and Microsystems) Lehnert (Hamburg) Evotec OAI AG Netzer (SiO2) (micronozzle) 1.5 [11] 1.5 2003 Masato TANABE MCA (Micro Channel Array) 1.6 [12] 1.6 MCA 7
  • 22. 2004 (Lehigh University) Santosh Pandey (current transport model) 1.7[13] 1.7 2004 , (Sensor and Actuator) J.Seo PDMS (sidewall) (lateral) 1.8 [14] 1.8 sidewall 8
  • 23. (Voltage clamp) - (Voltage Clamp) (BioMEMS) (Patch-on-a-chip) (Soft lithography) 9
  • 24. (Patch Clamp) (Lipid) (lipid bilayer) 2.1 [15] 1~2 2~6 nm 12 nm 10
  • 25. 2.2 [15] (glycoprotein) (integral protein) (peripheral protein) 2.2 [16] 2.2 11
  • 26. (channels) (pores) 2.3 [17] (1) (Transport protein) (2) (Channel protein) (3) (Carrier protein) (Channel protein) (Carrier proteins) Energy (Simple diffusion) (Diffusuion) (Active transport) 2.3 12
  • 27. diffusion passive transport active transport 1. voltage gating Outside Na+ (Gate closed) (Gate open) Inside 2.4 13
  • 28. 2. ligand gating ligand acetylcholine acetylcholine channel 0.65 2.5 acetylcholine 2.5 (2) ATP 14
  • 29. (sodium - potassium pump 2.6 + 3-Na Outside 2-k+ ATPase Inside 3-Na+ + 2-K ATP ADP+Pi 2.6 1976 ‧ (Erwin Neher) ‧ (Bert Sakmann) single channel recording or patch clamp recording pipette 1~2 2.7 15
  • 30. [6,18,19] rectangular voltage-clamp steps 2.7 (Patch clamp)[6,18,19] (Patch clamp recording) (1) (2) (3) (cell attached) (4) (whole cell recording) (Inside-out patch) (secondary messengers) (5) intracellular recording (6) (Fluorescence microscope) Ca++ 16
  • 31. 2-1-4 (Voltage Clamp) R ohms, Ω (Conductance G) siemens S (G=1/R) 17
  • 32. 2.8 2.9 [20] 18
  • 33. 19
  • 34. 2.10 (A) (B) [21] 2-2-1 (HTS) (High - throughput screening) 2-2-1-1 AVIVA Biosciences Corp Axon Instruments,Inc SealChip16 AVIVA 2.11 [22] 90% 10 ( gigaseal) 75% (whole cell patch-clamp ) whole-cell 15 15 MΩ (membrane resistance) 200MΩ 2.11 SealChip16 20
  • 35. SealChip16 Axon Instrument PatchXpress TM 2.12 16 SealChip16 16 1µm 4.5mm TM 2.12 PatchXpress PatchXpress SealChip 1. whole cell patch-clamp 2. 16 3. 16 gigaseal whole cell patch-clamp (access resistence) 4. 50µl 5. 16 2000 6. 21
  • 36. 2-2-1-2 Cytocentrics CCS(Reutlingen ,Germany) Cytocentrics CCS CytoPatchTM (focused ion beam) CytoPatchTM 200 [21] Cytocentering gigaseal 2.13 (SiO2) CytoPatchTM chip 5 2 .14 CytoPatchTM chip SEM CytoPatchTM cytocentring CytoPatchTM CytoPatch Site 2.15 CytoPatch Automat 1~50 CytoPatch sites Multi Channel Systems npi electronic 22
  • 37. 2.13 CytoPatchTM 2.14 CytoPatchTM SEM 2.15 CytoPatch Site 23
  • 38. 2-2-1-3 Flyion GmbH (Tubingen , Germany) Flyion Gmbh 2.16 [23] Flyscreen 8500 1~6 2.17 Flyion 2.16 Flyion 2.17 Flyscreen 8500 24
  • 39. 2-2-1-4 Ionworks HT –Molecular Devices corp. (Sunnyvale , USA) Ionwork HT 48 8 384 (well) voltage gating 2.18 [24] 96 384 12 HTS Amphotericin B ( perforated patch) (co-factor) whole-cell 1GΩ (seal resistance) 100MΩ HT 48 headstage headstage 25
  • 40. state-dependent block desensitising ligand gating 2.18 Ionworks HT 2-2-1-5 Sophion Biosciences(Ballerup,Demark) Sophion Biosciences Apatchi-1TM QPatch 16TM QPatch HT 2.19 [25] 16 48 gigaseal 26
  • 41. 2.19 QPatch 16TM QPatch HT N/A Not available 27
  • 42. Whole-cell Whole-cell Institution Chip Cell positioning Gigaseal rate Status access recording rate Affymax Galss,laser drilling Suction N/A N/A N/A N/A Patch AVIVA >75% , 15min Galss with modified >90% , >1GΩ Suction Xpress and Biosciences , Suction Ra<15MΩ; surface dielectrophoresis (loss<1%) Seal chip Axon Instruments Rm>200MΩ available Axon Instruments PDMS,molding Suction ~50% Suction ~50% N/A Various substrates , laser CeNeS drilling , and other, Suction N/A N/A N/A N/A methods Under Cytocentrics CCS Quartz glass Suction N/A N/A N/A development Si3N4 membrane Under Cytion Electrophoresis N/A N/A N/A supported by a Si Chip development IonWork HT Plastic chip laser 60-80% , 6min Essen Instrument, Perforated and drilling, with a glass Suction 20-250MΩ Ra=10-15MΩ Molecular Devices patch PatchPlate coating Rm=10MΩ available Glass chip, gold NPC 16 Nanion ion-etched track Suction 30-50% Suction 30-50% , 30min under Technologies followed by wet etching development Qpatch 16 Silicon chip, etching Fluid channel and 96 Sophion Biosciences with biocompatible N/A Suction N/A ,Suction under coating development PDMS, molding Xenopus occyte Yale University Suction N/A N/A N/A 13% , gigaseal 28
  • 43. Man u f a c t u r e r Produts Substrate/Seal Description/Throughput Amplifiers/Source Costs per chip per Status partners website data point r e f e r e n c ee Axon Instruments Inc PatchXpressTM planar patch 16 channel Sealchip, 16 channel range$140-180<$3. available/Aviva Union City, CA,USA 7000A glass chip/ 16 channel washout head, parallel/Axon 8/dp BioSciences G Seal 1 channel dispenser 20000 dp/day Cytocentrics CCS CytoPatchTM planar patch modular instrument, with up to 20 $8<$3.2/dp β-test inQ3 03/ GmbH Reutlingen , Automat quartz chip/ up to 20 patch calmp channels,switched BionChip, MultiChannel Germany G Seal sites mode parallel Systems, 2000 dp/stie/day(if fast operation/npi NMI, npi electronic, no acting compounds) electronic and Multi sales/ 40000 dp/day with 20 Channel Systems commercialization sites/unit partner lFlyion GmbH FlyScreen glass micropipette single channel Flip Tip® up to 6 independent Fliptips®A-$3 available in Europe ® Tubingen, Germany 8500 embedded in plastic dispenser with 2 channels channels/HEKA Fliptips®L-$4 /HEKA,Tecan, Manz jacket(Flip Tip)/ (functions) 3-6Flip Tip <$1.6/dp Automation no sales / G Seal recordings positions commercializtion partner (scalable) 300-1000 dp/day Molecular Devices IonWorksTMHT planar patch 384 PatchPlate at 1536 48 channel range $ 145-200 per available/ lower Corp Sunnyvale, plastic chip/ spacing(~14 L/well),12 parallel/proprietary patch throughut CA,USA Avg.~150MΩ seal channel dispenser 3000 development plate,<$2.0/dp IonworksTMAPC target dp/day launch Q1 04 Nanion Technologies NPC©1(Port-a- planar patch 1, or 16 channel chips 1 channel © NPC 1-$10 NPC©in -test,target © GmbH Munich , Patch) glass chip perfusion (scalable) 1 channel sequential/HEKA 16 NPC 16-$100 launch Q4 03/ Germany NPC©16s(sequ cartidge/G seal dispenser channel parallel <$2.5/dp for HEKA,Dagan, Tecan, ential) NPC©1-50 dp/day (asynchronous)/Dagan NPC©16 Bruxton, NPC©16p(paral NPC©16s-200 dp/day No sales/ lel) NPC© 16p-2000 dp/day commercializtion partner TM Sophion Bioscience QPatch 16 planar patch QpatchTM16-16channel- 16 and 96 channel QPatchTM16-$100< QPatchTM16 in -test A/S Ballerup , QPatchTM96 silicon chip/ 250-1200 dp/day parallel $2.5/dp targen Denmark G seal QpatchTM96-96channel- (asynchronous)/propri launch Q3 03/CRL,no 1500-7000dp/day 4/8 etary development sales/ commercialization channel dispenser partner 29
  • 44. (Patch-on-a-chip) (Photomask) 3µm 3.1 3.1 30
  • 45. 30µm 710µm 3.2 3.2 (AutoCAD 2004) (Clean) 31
  • 46. ( NDL) NDL (Clean room) ( Wet Bench ) RCA 3.3 RCA 1965 RCA 1970 RCA RCA CARO DHF SC-1 SC-2 (1)CARO RCA 若 hydrophobic 3 硫 1 120- 130 硫 (2)DHF hydrophobic (D.I.water) (rinse) 32
  • 47. (3)SC-1 Standard clean 1 SC-1 5 1 30 1 29 70 - 80 SC-1 (4)SC-2 Standard clean 2 SC-2 6 1 30 1 37 70 - 80 SC-2 留 3.3 NDL (Wet bench) 33
  • 48. (Oxidation) (oxidation) (SiO2) (mask) SiO2 10~20Å SiO2 600 (thermal oxidation) SiO2 56 SiO2 Wet Oxidation Dry Oxidation Si s + O2(g →SiO2 s ( 3.1) Si s +2H2O g →SiO2 s + 2H2 g ( 3.2) 34
  • 49. SiO2 SiO2 Si SiO2 3.4(a) ( ) 1092 3.4(b) 50Å 度 (a) (b) 3.4 (a) (Oxidation Furnace) (b) ( Photolithography) 35
  • 50. (Exposure) (Development) (a) (b) (c) 3.5 (a) (b) (c) (DehydrationBake) Priming (Soft bake) (Hard Bake) (1) (2) (Hexamethyldisilazane, HMDS) 36
  • 51. (3) (Spincoating) (5) (6) (Standing wave) (7) 37
  • 52. (8) NDL (Track) (Aligner) 3.6 (a) (b) 3.6 NDL(a) (Track) (b) (Aligner) 38
  • 53. (surface coating) (plasma treatment) (self-assembly monolayer SAM) LB (Langmuir-Blodgett film) microcontact printing CP replica molding REM microtransfer molding TM micromolding in capillaries MIMIC solvent-assisted micromolding SAMIM phase-shift photolitography [28] (microcontact printing) , 留 (substrate) ( 3.7) 39
  • 54. (a) RCA (b) 1092 2 0.9µm SiO2 (c) (d) BOE (Buffer Oxide Etch) 50nm/min 20 SiO2 (e) 90 TMAH 0.9µm/min 0.5~4 (f)BOE . (g) (E-Beam) (Cr) (Au) 500Å 1500Å 40
  • 55. (a) (e) TMAH (b) (f) (c) (g) (d) 3.7 3.8(a) 3.7(b) (OM) 3.9(a~c) (Alpha-step) 1.6 m 16 m 20 m 30 m 41
  • 56. (a) (b) 3.8 OM (a) (b) 度 度 度 度 (a) (b) 度 度 (c) 3.9 (a) 16µm 1.6µm (b) 20µm 1.6µm (c) 30µm 1.6µm 42
  • 57. 3-3-3 PDMS (Stamp) (substrate) PDMS(Polydimethysiloxane) Dow Corning (Sylgard 184 silicone elastomer) (Curing agent) 10:1 PDMS (1) (2) 22 dyne/cm2 PDMS PDMS 3.10 SH-(CH2)11COOH PDMS PDMS PDMS 60 PDMS SH-(CH2)11COOH SH-(CH2)11COOH 硫 硫 (Van der Waals force) self-assembled monolayers, SAM COOH 43
  • 58. (a) (b) 3.10 (a) PDMS (b) PDMS ( ) DSPC 12 DSPC PC(phosphorylcholine) [29] SH-(CH2)11COOH 硫-硫 undecyl cholinyl COOH 3.10 ( 3.11) 44
  • 59. 3.10 DSPC PDMS PDMS SH-(CH2)11COOH DSPC DSPC 3.11 (a) SH-(CH2)11COOH PDMS substrate (b)substrate SH-(CH2)11COOH (c) substrate DSPC (d) 12 substrate DSPC DSPC 45
  • 60. (TMAH ) TMAH (Tetramethyl ammonium hydroxide (CH3)4NOH )) (Etch mask) (SiO2) TMAH 110°C IC 3-4-1 TMAH SiO2 (111) (100) 54.74° [30] (Etching Stop) TMAH SiO2 3µm 46
  • 61. 3.12 3.13 54.74 ゚ 3um 3.12 (µm) Si TMAH Si (hr) 3.13 TMAH Si Dry Etching Plasma Etching NDL Inductively Coupled Plasma ICP 3.14(a) 47
  • 62. (a) (b) 3.14 NDL (a) (ICP) (b) (Sputter) 3-5-1 (Plasma) (Radical) (Partially Ionized Gas) 48
  • 63. (DC) (RF) (1) (2) (Secondary Electron) (DC) (RF) 49
  • 64. 3-5-2 Physical Chemical (undercut) SF6 (g)+e- → Sx Fy(g)+ Sx Fy + F-(g)+e- ………………..….……………..(3-1 ) Si+ F-1 → Si- nF………………………………..…….……………….(3-2 ) Si-nF→SiFx (adsorb)…………………………………….………...……..(3-3 ) SiFx(adsorb) →SiF4(g)………………………………...……………….….(3-4 ) 50
  • 65. 3-15 ICP load-lock 1000 W 13.56 MHz RF 30W 13.56 MHz RF (backside helium cooling) [31] 3.15 51
  • 66. 3-5-3 NDL (Sputter)( 3.14(b)) 3 3.17 (a) (b) (c) 52
  • 67. (d) (e) ICP (f) (g) (h) (i) , ICP (j) 3.16 53
  • 68. 參數 Forward Power (W) 6 RF Generator Reflect Power (W) 1 Forward Power (W) 1200 ICP Generator Reflect Power (W) 10 DC Bias (V) 35 SF6 flow rate (sccm) 100 O2 flow rate (sccm) 9 C4F8 flow rate (sccm) 0 Ar flow rate (sccm) 0 Chamber Pressure (mtorr) 9.8 APC Controller Valve position (Deg) 61.7 CRYO Temperature ) -100 Pressure (Torr) 15 Helium cooling Flow Meter (sccm) 11.3 (µm/min) Si ICP 3.17 ICP 54
  • 69. human CD34+ Progenitor Cell 0.1M PBS (Phosphate Buffered Saline) 10.9 Na2HPO4 3.2 NaH2PO4 90 NaCl 1000 Distilled water pH 7.2 Trypan blue 4.1 ( 1.6 m) 4.2(a) 4.2(b) 4.2(c) 7 m 8 m 4.3-5 55
  • 70. (a) (b) (c) 4.2 (a) (b) 7x7µm 2 (c) 8x8µm 2 ( ) (a) (b) µm 56
  • 71. (a) (b) 4.4 (a) (b) 18µm x36µm 4.5 18x18µm 2 (a) (b) (c) (d) 4.6 (a) 27µm x54µm (b) 37umx74um (c) 38µm (d) 38µm 57
  • 72. TMAH TMAH (5wt% 25wt%) ( ) 4.7(a) 4.8(a) 4.7(b) 4.8(b) BOE (Buffer Oxide Etch) SiO2 (Etch mask) (a) (b) 4.7 TMAH (5wt%) (a) (b) BOE SiO2 ( 760µm) 58
  • 73. (a) (b) 4.8 TMAH (25wt%) (a) (b) BOE SiO2 ( 760µm) Wm Wo z Wo 3 m Wm 710 m Wo=Wm- 2 z ………………………………………… Wm z Wo 59
  • 74. Wo 60
  • 75. 4-3 ICP ICP ICP (RF) 留 留 留 61
  • 76. (1) 4.12(a) 4 m ICP 4.12(b) 4 m 15 m 4.12(c-d) (a) (b) 4.12 (a) (b) 62
  • 77. (c) (d) 4.12 (c) (d) 4.13 63
  • 78. 4.14 IC (dummy) (2) (a) (b) 4.15 (a) (b) 64
  • 79. (3) 4.16 4.17 4.18 3.19 m 4.17 SEM 65
  • 80. 4.18 66
  • 81. (series resistance) (electrical couple) ; Bosch ICP seal resistance 67
  • 82. ICP (Micro-pump)( ) (Micro-mixer) ( ) 68
  • 83. [1] R. Feynman, “There's Plenty of Room at the Bottom,” Journal of Microelectromechanical Systems, Vol. 1, pp. 60-66, 1992. [2] ,“ ,” , 1998 [3] A. Brueggemann, M. George, M. Klau, M. Beckler, J. Steindl, J. C. Behrends and N. Fertig, “Ion Channel Drug Discovery and Research: The Automated Nano-Patch-Clamp Technology,” Current Drug Discovery Technologies, Vol. 1, pp. 91-96, 2004. [4] ,” ── ,” , 1991. [5] ,” ── ,” , 1990. [6] B. Sakmann, E. Neher, “Single Channel Recording, Plenum Press,” 1995. [7] http://www.sophion.dk/ [8] N. Fertig, R. H. Blick, J. C. Behrends, ”Whole cell patch clamp recording performed on a plannar galss chip,” Biophysical journal, Vol. 82, pp. 3056-3062, 2002. [9] K. G.. Klemic, J. F. Klemic, M. A. Reed, F. J. Sigworth, “Micromolded PDMS planar electrode allows patch clamp electrical recordings from cells,” Biosensors and Bioelectronics, Vol. 17, pp. 597–604, 2002. [10] R. Pantoja, J. M. Nagarah, D. M. Starace, N. A. Melosh, R. Blunck, F. Bezanilla, J. R. Heath, “Silicon chip-based patch-clamp electrodes integrated with PDMS microfluidics,” Biosensors and Bioelectronics, Vol. 20, pp. 509-517, 2004. [11] T. Lehnert, R. Netzer, ”Realization of hollow SiO2 micronozzles for electrical measurements on living cell,” Apply physics letters, vol. 81, 2002. [12] M. Tanabe, J. Makinodan, ”Development of micro channel array with detecting electrodes for electrophysiological biomedical sensor,” Micro Electro Mechanical Systems, pp. 407-410, 2003. [13] S. Pandey, R. Mehrotra, S. Wykosky, M. H. White,”Characterization of a MEMS BioChip for planar patch-clamp recording,” Solid-State Electronics, Vol. 48, pp. 2061-2066, 2004. [14] J. Seo, C. Ionescu-Zanetti, J. Diamond, R. Lal, ”Integrated multiple patch-clamp array chip via lateral cell trapping junctions,” Applied physics letters, Vol. 84, 2004. 69
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  • 85. 71