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GROUP 3
 NURUL HAFIZA BINTI ABDUL HALIM
 FAIZAH BINTI ABDULLAH
 NOOR HIDAYU BINTI MOHD ASRI
 NOOR SYAHIDA BINTI ABDUL MUTHOLID
 MOHAMMAD AZIZI BIN AMRAN
Recycling is an important part of a sustainable
lifestyle. It’s important for the future of the planet that
we all live ’sustainably’ - in other words make the best
use of limited natural resources.
Identification
           Meeting          of material to
         specifications      be diverted     Identification
         for recovered                        of reuse and
           materials                           recycling
                                             opportunities


 Subsidies for
                                                         Markets for
  recycling
                                                          plastic
   program
                          Key issue in
                           material
                           recycling                    Low value of
  Collection
                                                         recovered
infrastructures
                                                          plastics



            Potential                            Lack of
          contamination                      infrastructure
                            Low specific
                              weight
Why has the aluminum
recycling been so successful
compared with other common
postconsumer waste materials
such as newspaper, glass and
plastics?
 The reason is that postconsumer newspaper, glass, and
  plastic must compete against the raw material used for
  their manufacture, and these virgin material also are
  abundant and relatively cheap
 Aluminum ore must be imported
 Aluminum industry recognized the advantage of a
  domestic aluminum supply and established the
  necessary infrastructure for transportation and
  processing .
 A comparable infrastructure does not yet exist for other
  recyclable material.
Less energy
Easy to
recycle                             Less raw
                                    material

               Why bother
                recycling
               aluminum?

     Cost                        Less
   effective                   landfill
Glass
 Glass constitutes approximately 8 percent by weight of
  MSW
 The benefits of recycling glass include
 -reuse of the material
 -energy saving
 -reduced use of landfill space
 -cleaner compost or an improved refuse-derived fuel
  (RDF)
 Glass bottle and Container
  -manufacture prefer to include cullet with the raw
  material because furnace temperature can be reduced
  significantly.
  - the disadvantage of using cullet from postconsumer
    is that it almost contain contaminates that can alter
  product color or quality
What happens to the glass we put into        The bottle and jars are collected
the glass bank?                              from the glass bank by lorries.




                                             The lorries keep the glass separated
                                             from the glass bank by lorries.

         Where does it go?

     Non-glass items are thrown out       The bottles and jars arrive at the factory
                                          from the glass bank by lorries




    The crushed glass is called cullet.      where they are crushed and cleaned.
High temperatures in the furnace
  melt the glass




                                            The melted glass is made into new
  Using old glass in the
                                            bottles and jars.
  furnace saves energy.



                                         The new bottles and jars are checked
                                         for faults.



When the bottles and jars have been
filled
they are sent to the shops to be sold.
                                         The bottles and jars are then sent
                                         to be filled.
We buy the new bottles and jars from the
shop and take them back to the glass
bank.




       The cycle begins again
What Not to Recycle

 Good Practice Recycling
  Consumers should not put glass
  bowls, cups, dishes or jugs into their glass
  recycling point or their doorstep collection.
  They should also not recycle light
  bulbs, window panes or electronic
  equipment with their bottles and jars.
  Following this advice helps the industry use
  more recycled glass, save more energy and
  reduce emissions and waste.
   Electronic Glass
    Light bulbs and other electronic equipment which have glass
    components contain many metal elements and a range of heavy
    metals such as lead and cadmium and should be disposed of by
    specialist companies.
    If the public use recycling points for these items it creates quality
    problems for glass manufacturers and reprocessors in all markets.
Glass Oven Ware

We are all familiar with glass in the form of bowls, jugs and casserole dishes
better known under the trade name Pyrex® or Vision Ware®.
These items are made from a different type of glass to normal bottles and jars
called Borosilicate glass. Around 10% boric oxide is added to the basic glass raw
materials enabling the glass to withstand very high temperatures and rapid
changes from hot to cold.
If consumers recycle these items with their glass bottles and jars it will become
broken and mixed in with the other glass where it is visually impossible to tell the
difference.
Borosilicate glass does not fully melt in the furnaces used to make glass for
bottles and jars and so gets into the finished containers as small hard pieces
called “stones”. These “stones” form weaknesses in the bottles and jars which can
lead to them breaking. In the factories making containers there is a range of
inspection equipment which checks every single bottle or jar made and detects
the “stones”, stopping them going out to be filled with food or drinks.
If the factories making glass bottles and jars find lots of “stones” in containers
they have to reduce the amount of recycled glass they are using until the problem
stops.
Plastic
 The growth in use plastic in consumer products has
  occurred because plastic have largely replaced metal
  and glass as a container material and paper as a
  packaging material
 Several advantage
 -light and reduce shipping costs
- durable and often provide a safer container
- can formed into a variety of shapes and flexible
- good insulator
- well suited to wet foods and microwave oven use
Polyethylene
                            terepthalate(P
                                 ETE)


      Mixed and                                        High density
      multilayer                                       polyethylene
    plastic (other)                                      (HDFE)




                                 Type of
                                 plastic
                                  now
Polystyrene                     recycled                       Polyvinyl
   (PS)                                                     chloride (PVC)




                                             Low density
                Polypropylene
                                             polyethylene
                     (PP)
                                               (LDPE)
Sorting and                    granulator
Incoming bales                 Bale breaker                    inspection
                                                Coloured PETE

                                                                   storage

          HDPE                                          Mixed flake
                                                                                         Washing
                        Flotation tank                                                   system

                       PETE                                                   detergent



                        Centrifugal separator             Spain dryer                   Air classifier


                                                                                 Polypropylene

             Melt filtration                       Reclaim                          Electrostatic
                                                   extruder                          separator
                                                                                        PETE only


             Pelletizer                       Final product:           Final product:
                                              HDPE pellets             PETE flake


   Type flow diagram for the processing of recovered HDPE and PETE crushed for shipment
Rubber
Reuse and recycling opportunities
 Retreading and Remanufacturing
-EPA suggested that number of tire discard could be
  reduced if consumer bough better quality tires and
  purchase use retreaded tires
 Rubber-Modified Asphalt
-wet process, crumb(finely ground) rubber is blended
  with asphalt at 400°F to form a chemical bond
-dry process, the tire rubber is simply used as a
  substitute for aggregate
 Tire-Derived Fuel
Ferrous metal (iron and steel)
and Nonferrous metals
 Ferrous metals are metals derived from, or containing,
  iron, which is a highly magnetized, recyclable metal.
 Principal categories of ferrous metal now recovered
  from MSW are tin cans and scrap metal
 Scrap cans
Can are often mixed with nonferrous material
Need to be separated magnetically ,compacted and
  shipped to a detinning facility
Most detinning plants first shred the cans
A vacuum system is used to remove these foreign
  material
The shredded material is the sorted magnetically to
  remove aluminum and non ferrous material
The clean steel is then detinned either by heating in a
  kiln to votalize or by chemical process using sodium
  hydroxide and an oxidizing agent.
• Copper extraction process
material                              Requirement

Baled can scrap for steel companies   Bales should be 2ft x 2ft x 2ft (or 3 ft) in size,with a
                                      specific weight of 75 to 80lb/ft³.cans may be baled
                                      without removal of paper labels,but must be free of
                                      water, palstic, wood and other debris
Densified biscuit scrap for steel     Scrap should be stacked and banded into bundles
companies                             with a density of 75 to 80lb/ft³. bundle weight is
                                      subject to negotiation
Baled can scrap for detinning         May be of varied dimension. Specific weight should
                                      nominally be 30lb/ft³,subject to negotiation. Wire or
                                      other steel banding is acceptable.
Loose cans                            Loose cans (whole or flattened) are acceptable,
                                      subject to negotiation

Shredded can                          Shredded can (loose or baled) are acceptable, subject
                                      to negotiation
Reference

 http://www.recyclingglass.co.uk/ks1-recycling-
    centrehttp://www.recyclingglass.co.uk/what-not-to-
    reycle
   http://myzerowaste.com/articles/food/why-recycle-
    tins-and-cans/
   http://environment.about.com/od/earthtalkcolumns/
    a/recycleplastics.htm
   Book
   -Integrated Solid Waste Management,Mc Graw Hill
http://www.recyclingglass.co.uk/ks1-recycling-
centrehttp://www.recyclingglass.co.uk/what-not-to-
reycle

http://myzerowaste.com/articles/food/why-recycle-
tins-and-cans/

http://environment.about.com/od/earthtalkcolumns/
a/recycleplastics.htm

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Chapter 15 recycling of material found in municipal solid waste

  • 1. GROUP 3  NURUL HAFIZA BINTI ABDUL HALIM  FAIZAH BINTI ABDULLAH  NOOR HIDAYU BINTI MOHD ASRI  NOOR SYAHIDA BINTI ABDUL MUTHOLID  MOHAMMAD AZIZI BIN AMRAN
  • 2. Recycling is an important part of a sustainable lifestyle. It’s important for the future of the planet that we all live ’sustainably’ - in other words make the best use of limited natural resources.
  • 3. Identification Meeting of material to specifications be diverted Identification for recovered of reuse and materials recycling opportunities Subsidies for Markets for recycling plastic program Key issue in material recycling Low value of Collection recovered infrastructures plastics Potential Lack of contamination infrastructure Low specific weight
  • 4.
  • 5. Why has the aluminum recycling been so successful compared with other common postconsumer waste materials such as newspaper, glass and plastics?
  • 6.  The reason is that postconsumer newspaper, glass, and plastic must compete against the raw material used for their manufacture, and these virgin material also are abundant and relatively cheap  Aluminum ore must be imported  Aluminum industry recognized the advantage of a domestic aluminum supply and established the necessary infrastructure for transportation and processing .  A comparable infrastructure does not yet exist for other recyclable material.
  • 7. Less energy Easy to recycle Less raw material Why bother recycling aluminum? Cost Less effective landfill
  • 9.  Glass constitutes approximately 8 percent by weight of MSW  The benefits of recycling glass include -reuse of the material -energy saving -reduced use of landfill space -cleaner compost or an improved refuse-derived fuel (RDF)  Glass bottle and Container -manufacture prefer to include cullet with the raw material because furnace temperature can be reduced significantly. - the disadvantage of using cullet from postconsumer is that it almost contain contaminates that can alter product color or quality
  • 10. What happens to the glass we put into The bottle and jars are collected the glass bank? from the glass bank by lorries. The lorries keep the glass separated from the glass bank by lorries. Where does it go? Non-glass items are thrown out The bottles and jars arrive at the factory from the glass bank by lorries The crushed glass is called cullet. where they are crushed and cleaned.
  • 11. High temperatures in the furnace melt the glass The melted glass is made into new Using old glass in the bottles and jars. furnace saves energy. The new bottles and jars are checked for faults. When the bottles and jars have been filled they are sent to the shops to be sold. The bottles and jars are then sent to be filled.
  • 12. We buy the new bottles and jars from the shop and take them back to the glass bank. The cycle begins again
  • 13. What Not to Recycle Good Practice Recycling Consumers should not put glass bowls, cups, dishes or jugs into their glass recycling point or their doorstep collection. They should also not recycle light bulbs, window panes or electronic equipment with their bottles and jars. Following this advice helps the industry use more recycled glass, save more energy and reduce emissions and waste. Electronic Glass Light bulbs and other electronic equipment which have glass components contain many metal elements and a range of heavy metals such as lead and cadmium and should be disposed of by specialist companies. If the public use recycling points for these items it creates quality problems for glass manufacturers and reprocessors in all markets.
  • 14. Glass Oven Ware We are all familiar with glass in the form of bowls, jugs and casserole dishes better known under the trade name Pyrex® or Vision Ware®. These items are made from a different type of glass to normal bottles and jars called Borosilicate glass. Around 10% boric oxide is added to the basic glass raw materials enabling the glass to withstand very high temperatures and rapid changes from hot to cold. If consumers recycle these items with their glass bottles and jars it will become broken and mixed in with the other glass where it is visually impossible to tell the difference. Borosilicate glass does not fully melt in the furnaces used to make glass for bottles and jars and so gets into the finished containers as small hard pieces called “stones”. These “stones” form weaknesses in the bottles and jars which can lead to them breaking. In the factories making containers there is a range of inspection equipment which checks every single bottle or jar made and detects the “stones”, stopping them going out to be filled with food or drinks. If the factories making glass bottles and jars find lots of “stones” in containers they have to reduce the amount of recycled glass they are using until the problem stops.
  • 16.  The growth in use plastic in consumer products has occurred because plastic have largely replaced metal and glass as a container material and paper as a packaging material  Several advantage -light and reduce shipping costs - durable and often provide a safer container - can formed into a variety of shapes and flexible - good insulator - well suited to wet foods and microwave oven use
  • 17. Polyethylene terepthalate(P ETE) Mixed and High density multilayer polyethylene plastic (other) (HDFE) Type of plastic now Polystyrene recycled Polyvinyl (PS) chloride (PVC) Low density Polypropylene polyethylene (PP) (LDPE)
  • 18. Sorting and granulator Incoming bales Bale breaker inspection Coloured PETE storage HDPE Mixed flake Washing Flotation tank system PETE detergent Centrifugal separator Spain dryer Air classifier Polypropylene Melt filtration Reclaim Electrostatic extruder separator PETE only Pelletizer Final product: Final product: HDPE pellets PETE flake Type flow diagram for the processing of recovered HDPE and PETE crushed for shipment
  • 20. Reuse and recycling opportunities  Retreading and Remanufacturing -EPA suggested that number of tire discard could be reduced if consumer bough better quality tires and purchase use retreaded tires  Rubber-Modified Asphalt -wet process, crumb(finely ground) rubber is blended with asphalt at 400°F to form a chemical bond -dry process, the tire rubber is simply used as a substitute for aggregate  Tire-Derived Fuel
  • 21. Ferrous metal (iron and steel) and Nonferrous metals
  • 22.  Ferrous metals are metals derived from, or containing, iron, which is a highly magnetized, recyclable metal.  Principal categories of ferrous metal now recovered from MSW are tin cans and scrap metal  Scrap cans Can are often mixed with nonferrous material Need to be separated magnetically ,compacted and shipped to a detinning facility Most detinning plants first shred the cans A vacuum system is used to remove these foreign material The shredded material is the sorted magnetically to remove aluminum and non ferrous material
  • 23. The clean steel is then detinned either by heating in a kiln to votalize or by chemical process using sodium hydroxide and an oxidizing agent. • Copper extraction process
  • 24. material Requirement Baled can scrap for steel companies Bales should be 2ft x 2ft x 2ft (or 3 ft) in size,with a specific weight of 75 to 80lb/ft³.cans may be baled without removal of paper labels,but must be free of water, palstic, wood and other debris Densified biscuit scrap for steel Scrap should be stacked and banded into bundles companies with a density of 75 to 80lb/ft³. bundle weight is subject to negotiation Baled can scrap for detinning May be of varied dimension. Specific weight should nominally be 30lb/ft³,subject to negotiation. Wire or other steel banding is acceptable. Loose cans Loose cans (whole or flattened) are acceptable, subject to negotiation Shredded can Shredded can (loose or baled) are acceptable, subject to negotiation
  • 25. Reference  http://www.recyclingglass.co.uk/ks1-recycling- centrehttp://www.recyclingglass.co.uk/what-not-to- reycle  http://myzerowaste.com/articles/food/why-recycle- tins-and-cans/  http://environment.about.com/od/earthtalkcolumns/ a/recycleplastics.htm  Book  -Integrated Solid Waste Management,Mc Graw Hill