IV Group has locations in Norway, Denmark, China, and Suzhou, China. It focuses on tooling, engineering, molding, decoration, and assembly of plastic parts. It has strong capabilities in tooling, molding, and two-component molding. IV emphasizes early supplier involvement and product design to create optimal solutions for customers and production.

1. IV Group
February 2009
1

2. Locations
Leksvik, Norway Copenhagen, Denmark
Industriverktøy AS Office
Headquarter Sales
Development Technical support
Project Mngt. Early Supplier Involvement
Tooling activities
Molding
Pre-assembly
Mako AS
Tooling Suzhou, China
IV Techmould Ltd.
”One-stop-
shop”
Development
Project Mngt.
Tooling
Molding
Painting
Assembly
2

3. Tooling & Engineering Capacities
Norway
7-8 tools/month
1 component tools, 2 component tools, Insert
moulding
China
25 tools/month internal
25 tools/month external
1 component tools, 2 component tools, Insert
moulding
IV has a strong focus on “Early Supplier Involvement” activities, sharing knowledge and experience to
create the best possible solution for both customer and vendor. With the long experience in the group we
consider our self experts in the field of plastic part design and production.
3

4. Moulding Capacities
A total of 71 moulding machines in the range from 20 to 500 ton divided
on two facilities.
Machines throughout the organisation specially prepared to provide the
highest possible quality and accuracy.
Norway
27 injection moulding machines.
1 component and 2 component
Range from 20 to 500 ton.
China
44 injection moulding machines
1component and 2 component
Range from 20 to 150 ton.
IV a complete development partner within plastic production.
4

5. History / timeline
2006
1983 2005
1961 1967 1971 1997 2000 2001 2003
IV start with First order Thin-wall Production IV Tech
injection from Ericsson production start- started in Mould, China
moulding AB up Suzhou, China moving into
new facilities.
IV Tech
Mould
establishing
IV Tech
paint
Mould,
IV was First order from Production started capacities
Mako Verktøy AS China
established in Philips in Sweden Q2/06
becomes a subsidiary starting
Leksvik, Norway of Industriverktøy toolshop
under the name AS
2K-production
Industriverktøy start-up
Termination
AS
Starts spray-painting of
in Sweden production
in Sweden
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6. Industriverktøy
Norway
6

7. Location, Industriverktøy AS, Leksvik
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8. Facility, Industriverktøy AS, Leksvik
Facts
Tooling since 1961
Moulding since 1967
4200 m² factory building
47 employees
Surface decoration, Tampon
printing, outsourced paint
capacity.
Assembly capacities for
preassembly and US Welding.
Industriverktøy AS in Leksvik as a engineering and knowledge centre securing the integration
of the long experience within the IV group.
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9. Injection Moulding Capacities – Industriverktøy A/S, Leksvik
Brand Size Type Amount Equip.
(ton)
Engel 25 1K 4 1 robot
Engel 50 1K 3 No
robots
Engel 80 1K 10 ERC
robots
Engel 125t 1K 3 ERC
robots
Engel 150t 1K 2 ERC
robots
Engel 150t 2K 3 ERC
robots
Engel 250t 1K 1 ERC
robots
Engel 500t 1K 1 ERC
Robot
SUM: 27
9

10. Capacities,
Tooling Capacities, Industriverktøy AS, Leksvik
Type Brand Amount
CNC Makino V55-5XA 1
CNC Makino V55 1
CNC Makino SNC43 1
CNC Fadal CNC3016 1
CNC Mazak 2500 1
WEDM Makino U53, U32 2
EDM Makino EDNC 3
30, 30S
EDM Makino EDNC 1
43S
Superdrilling Joemars 1
CNC turning Kern CD320 1
Flat grinding Okamoto, Rosa 3
Laser Welding Trumph 1
Powerweld
Workstation UG 5
Workstation Mouldflow 1
10

11. IV Techmould
China
11

12. Location, IV Techmould AS, Suzhou
Building 16
8400m2 - Q1/2006
12

13. Facility, IV Techmould AS, Suzhou
Facts
Production start 2003
8400 m² factory building
Tool design and fabrication established
Q4/2005
Painting capability and capacity from
Q2/2006
450 employees
Surface decoration (Tampon printing)
Assembly capacities for preassembly, US
welding.
IV Tech Mould Suzhou, as a “one stop shop” facility, offering engineering, tooling, moulding,
painting, testing, measurement and pre-assembly of products.
13

14. Injection Moulding Capacities - IV Techmould AS, Suzhou
Brand Size Type Amount Equip.
(ton)
Engel 25 1K 9 5 ERC
robots
Battlefield 30 1K 1 No robot
Engel 50 1K 1 No robot
Battenfeld 50 1K 1 No robot
Engel 80 1K 25 21 ERC
robots
Engel 125 1K 2 2 ERC
robots
Battelfeld 130 1K 1 No robot
Demag 100 1K 2 With
robot
Engel 150t 2K 2 2 ERC
robots
SUM 44
14

15. Tooling Capacities - IV Techmould AS, Suzhou
Type Brand Amount
CNC Mikron HSM 400 1
CNC Mikron HSM 500 1
CNC Mikron HSM 800 1
CNC Fadal CNC3016 1
CNC Makino SNC600 1
WEDM Charmilles 240SL 1
WEDM Charmilles 240SLP 1
WEDM (drilling) Zhongte D703F 1
EDM Charmilles 35P 2
EDM Charmilles 350P 1
EDM Charmilles 550S 1
EDM Makino EDNC 30S 1
Laserwelding Alpha ALV100 1
Flat grinding Okamoto, etc. 4
Conventional QJM – QB – 40VA, 4
Milling etc.
Workstation UG NX 3.0 CAD 8
Workstation Autocad 2006 1
15

16. Capacities,
Painting Capacities, IV Techmould, Suzhou
Robotic paint line
3 spray booths equipped with ABB robots
UV capable, capable of painting metal parts
10K Clean room environment inside line, 100K around line.
Capacity example: 0,8-1,0 million parts/week on 6 working days (part size range 95x47x10mm).
16

17. IV Mako
Norway
17

18. Facility, IV Mako Verktøy AS
Fakta
Established 1985
14 employees
Tooling also for external customer.
1000 m² factory building
Machining in Titan, steel and Aluminium.
Tooling capacity: 4-5 tools/month.
Established in own facilities in Vanvikan.
IV Mako Verktøy AS is a company with long experience in engineering, development and building tools for
injection molding industry and advance machining of machanical components in titanium, etc.
18

19. Capacities,
Tooling Capacities, IV Mako Verktøy AS, Vanvikan
Type Brand Amount
CNC Makino V55 1
CNC Okuma - MX-45VA 1
CNC Hermle - C600V 1
CNC Hermle - UWF600 1
CNC Hermle - UWF720 1
CNC Hermle - UHF851 1
CNC-
Okuma - lb 300 1
Turning
Charmille-
1
Roboform 31
Okuma - Multus
CNC 1
b400-w
OSO-olomouc
1
S.R.O.
Flat grinding Jotes 2
Saw Kasto - twin a2 1
19

20. Products IV Mako Verktøy AS, Vanvikan
Toolmaking for injection molding and Production of custom made
extrusion. prosthesis.
Machining in Titanium.
20

21. Products IV Mako Verktøy AS, Vanvikan
Development of tools for
big parts
21

22. Products IV Mako Verktøy AS, Vanvikan
Complicated tools with high
precision
22

23. Services IV Mako Verktøy AS, Vanvikan
• Making injection molding and extrusion tools.
• Toolmaker for external and internal customers offering following services:
•Project Management
•Development support
•Engineering
•CAD/CAM
•Toolmanufacturing
•Testing and qualification if needed.
• High precision machining in Titanium.
23

24. Quality
Quality
ISO 9001 qualified 1994 in Leksvik and 2004 in
Suzhou.
ISO 9002 qualified 1996 in Leksvik and 2004 in
Suzhou.
ISO 14001 qualified 1999 in Leksvik and 2004 in
Suzhou.
Smart scope video measurement used for
qualification measurement and in-process both in
Leksvik and Suzhou.
GOM ATOS II SO 4M 3D scanner available in
our Suzhou facility.
IV focuses on integrated SPC and in-process measurement with state of art measurement
equipment, enabling a continuous monitoring of the production process.
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25. Products
IV Product types
Interior and exterior parts for telecom and electronic
industry.
Specialized on flexible volume production with cosmetical,
technical and high precision plastic parts.
2K hard/hard, hard/soft solutions, cosmetic or functional.
Thin wall technical parts in mass production.
Insert moulding or over moulding (combination of metal
and plastic)
Other technical plastic products
IV Tech Mould’s has the capacity and competence to
manufacture parts for any market segment requiring
parts within suitable for our machine range (25-500
tonnage).
Machines throughout the group are prepared and
securing high precision moulded plastic components
Examples of products: Toothbrush, electrical
equipment, lightning, mobile phone plastic parts, etc The pictures above illustrates the product spectre of current and former
products manufactured by IV Tech Mould
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26. Presentation of the
Project Management
System
26

27. Project Management – Internal Process Chain
T
Project Managment
O
T
A
L
S
O
Product Injection Final
L
Pre-
Pre-assembly
Tooling Decoration
development molding inspection
U
T
I
Quality, Logistic, SCM, Purchasing/Sourcing, Controlling
O
N
27

28. Project Management - Project Driven Organisation
Product Injection Decoration Assembly
Tooling
development molding ........
Project 1 Product 1
Project 2 Product 2
Project 3 Product 3
Project 4 Product 4
Project 5 Product 5
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29. Project Management – Phases and Milestones
Time
Quotation phase
Kick-Off Milestone
Pre-Project Phase
Pre-
Pre-Project Milestone
Follow-
Follow-up Phase
Commercial release Milestone
Ramp-
Ramp-up Phase
Mass-Production
Milestone
Mass Production Phase
29

30. Project Management – Milestone description
Kick-Off Milestone:
•Cost and budget preparations done.
•Volume, capacity and technology analyses done.
•Risk and product ability study done.
•Customer awarded project
Pre-Project Milestone:
•Approved investment, cost and time schedules
•Dedicated project team defined.
•Approved Project layout and design.
•DFMEA communicated with customer.
Commercial release Milestone:
•CmK approval on all components and production equipment done.
•Limited release on all components.
•PFMEA and approved Control plans
•Organization and personnel trained and prepared for Ramp-up and Mass Production.
Mass-Production Milestone:
•CpK, PPAP approval on all components and production equipment.
•Unlimited release on all comp.
•Mass production orders available
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31. Project Management – Project Organisation and Communication
Customer
Project Buyer Project Manager
KAM
Project Manager
Operation
Quality Development Tooling Assembly Material/Logistics
Molding
Painting
One window to customer through project management.
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32. Project Management – Program Management of Multi Continent Projects.
Customer Development Center
Project Buyer Project Manager
Global - KAM
Program Manager
Local - KAM
Project Manager Project Manager
Norway China
Project Buyers Project Manager
Customer Production Sites
One window to customer through program management on bigger projects
involving more then one continent and facility.
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33. Presentation of the IV Technologies
33

34. Product design
Pros
IV emphasis the importance of early involvement in projects,
designing and developing the product together with the customer.
Preparation of prototypes tools or SLA samples for pre-testing
production conditions of products.
3-D CAD/CAM
Mould-flow analysis
UG ( Unigraphics v. NX 3 ) in Norway and China
Why?
Sharing knowledge and experience both ways (customer and supplier)
– “closed loop” product design!
Create a product optimal for both production and customer
expectation and securing a process window throughout the complete
production process
Optimized process conditions secures stable delivery, more efficient
production, lowering of cost trough out the value added chain..
IV Tech Mould emphasizes the importance of “Early Supplier Involvement”, sharing knowledge
and experience to create the best possible solution for both customer and supplier.
34

35. Two component moulding
Description and why?
Plastic products is being used in an increasing amount of application,
The requirements to plastic products, both in new and existing
market segments is constantly increasing.
The combination of different material properties in the same
product, for either functional or cosmetical reasons is getting
increasingly important.
Pros
Produce parts with properties not possible with single shot moulding.
Produce multi-colord or multi-resin parts for functional or cosmetical
purpose, or both.
Eliminate assembly steps of cushion or sealing with in-moulded
solutions; reduce price and enhance product performance.
In-moulding of cushions and sealing achieving better bonding between
the two materials, extending product lifetime and improving product
quality.
Produce parts with movable segments or components using “in-
mould assembly” technology.
IV Tech Mould has long traditions for delivering high quality two component plastics
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36. Over moulding, Insert moulding
Description and why?
As for 2K products the combination of different material properties in
the same product, for either functional or cosmetical reasons are of
increasing importance.
Plastic parts are taking over for metal parts; this on one side increases
the requirement to the mechanical properties of the plastic materials, but
on the other side also requires the possibility to combine products with
metal and plastic moulded as one.
Insert moulding; small metal parts moulded into the plastic product,
over moulding; metal parts partly over moulded with plastic.
Pros Difficulties
Space savings Selection of suitable materials
Cost reduction Suitable part design for plastic
applications
Easies the production process
Handling of metal part
Broaden the design freedom of
products and components. Measure tolerances for metal-
and plastic part
IV Tech Mould has spent considerable resources on the over-moulding technology and possesses
unique in-house competence and production capacity
36

37. Thin-
Thin-wall technology
Description and why?
Space is getting more and more important as the size of the product is Flow length v.s. Wall thickness
getting continuously reduced but the amount of product functions 150
steadily increased.
125
The space for supporting components as plastic parts are getting less
and less. The thinner plastic parts the more space for other
Flow length [mm]
100
components.
75
PC/ABS Litteratur
Pros Challenges PC Litteratur
50
PC/ABS Cycoloy MC2263
Selection of suitable materials Resultat IV
Weight savings Eksponentiel. (PC Litteratur)
25
Suitable part design for plastic Eksponentiel. (PC/ABS
Reduced cooling time Cycoloy MC2263 Resultat IV)
applications 0
Cost reduction 0 0,2 0,4 0,6 0,8 1 1,2
Mould filling simulation Wall thickness [mm]
Miniaturization
Increasing tool rigidity with additional
Capacity increase support and locking mechanism
Balanced gate concept
Measurement tolerances
IV Tech Mould has spent considerable resources on thin wall moulding technology and possesses
unique in-house competence and production capacity
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38. Thank you!
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