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Engineering: a key knowledge for boosting the
competitiveness of biotechnology-based companies:
PRODINTEC – Introduction

                                                Date created:
                                                October 2004. Formed as a private non-profit. Board
                                                composed of private companies in Asturias, University
                                                and Government of the Principality of Asturias.

                                                Location:
                                                Science and Technology Park of Gijón (Asturias)
                                                Delegation in Madrid:
                                                Science and Technology Park of Madrid, PC 28760
                                                Madrid



  Tarjet




Enchancing competitiveness of enterprises through the application of technological advances both
their products and their manufacturing
processes and management.
The bridge between research & innovation
            Tarjet: the market
Research




       Spain:

       - 9º worldwide position
       - 3,3% scientific production




           Fuente: SCImago, Scopus, ISI, Thomson Reuters
Innovation




39º worldwide position
36º in Europe

Fuente: The Global Competitiveness Report 2011–2012
http://www3.weforum.org/docs/WEF_GCR_Report_2011-12.pdf
What is the reason?




                               Who would go?
                            What steps do I follow?
                      How I can have functional prototype
                          pre-series or commercial?
                       How I can industrialize my idea?
Why innovate in Biotechnology?

•   Improving the quality of life of individuals and society


Technologies, techniques, tools, equipment, devices, medical and surgical
   procedures, information systems, health programs, organization forms for
   the prevention, diagnosis, treatment and rehabilitation.




         DEMAND AS            THE ECONOMY AS             TECHNOLOGY
          SOCIETY                REQUIRED                  ALLOWS




                                    HEALTH
Value chain
                                                                                                              Law firm

                                                                  1. Detect potentially interested               +
• From the research to the market                                 2. Contact potential applicants
                                                                  3. Negotiations and drafting
                                                                  transfer agreement


I                          Return                         l                        Return
                                                                                                                         M
n                                                         i                                                              a
v           ED               CD          DD               c           PE                  P               M              r
e                                                         e                                                              k
n                                                         n                                                              e
        Estrategic          Conceptual   Detailed             Product             Production         Merchandising
ti      Definition          Design       design
                                                          s   Engeneering                                                t
o                                                         e
        Producto            Concept      Specification,       Technical           Manufacturing
n       definition          generation   assembly             Solution and        Process definition
                                         drawings,            Manufacturing
                                         prototypes           drawings
I
       VIABILITY,
d      INTELECTUAL
       PROPERTY RIGHTS
e
a       - Companie
        - Research group                                          Licensee            +
        - Spin Off
        - Hospital
                             +
        - Tech Based
        companies
Objetives


• Provide technical support from invention / patent to the market.

• Provide technological muscle for design and manufacturing process to
  provide "value" to the contact process, selection and negotiation with a
  licensee end.
    - "Convince" the licensee of the technical end.
    - Checking the operating principle and development prototypes to
      assist in this process.

• Cover the gap between the licensee and technical office, production and
  commercialization.
   - Provide tools that facilitate the industrialization and placing on the
     market
Applications
IVD:
 Kits and diagnostic devices, sensors, microfluidics, etc..
 Detection and measurement of biochemical and biological parameters, identification of toxic
substances, drugs, etc..

Biomedical engineering:
Surgical tools, implants, custom designs, accessories, new features, etc..

Food Biotechnology:
 Systems for use in situ detection of contaminants or pollutants detection of biological agents.

Biosensors / Equipment / Instruments:
 Prototypes (first series, enclosures, laboratory equipment, cells, interfaces, developing
analytical instrumentation, robotics).

Security and Defence:
 Devices for the detection of biochemical weapons,
 explosives, and drugs, etc..

Biocatalysis/ Bioreactors
 Scale-up, Industrialization, bioreactors design
 and manufacturing, etc.
Predica Model
Areas of activities

       PRODUCT DESIGN


     PRODUCT ENGINEERING


     PROCESS ENGINEERING


     INSPECTION PROCESSES


 MANUFACTURING TECHNOLOGIES


     INNOVATION PROCESSES
Future
Biomedical Models


 Patient/Model




Generation 3D Modeling
      and CAD




                               Choice of technology and
                                    manufacturing




       Rapid production of 3D models at low cost. Time
       reduction interventions, better communication and
       decision making, precise adjustment of implant training.
       Applications
Tools, Implants, orthopedic, …


Need, implementation,
//Know how/Idea




Generation 3D Modeling
      and CAD




                              Choice of technology and
                                   manufacturing
Medical Devices, PoC, Biosensors, …

     Protocolo




Mechanical design and
 generation of CAD



          +
Electrical and electronic
  design of the device,
reading system, control,


                            Choice of technology and   Test
                                 manufacturing                Product
Equipment, Instruments, Machinery…

Need / New functionality /
   Machinery ad hoc




  Mechanical design and
       simulation

            +
3D modeling and design
    of components

            +
  Electrical and electronic
    design of the device,     Choice of technology and   Test   Product
  reading system, control,         manufacturing
              ...
Case Studies

Complete redesign and manufacture a set of instruments for bone surgery highly
innovative
Case Studies

Design and manufacture of a diagnostic device and electrochemical detection.
Objective: miniaturization, microfluidics [capillary electrophoresis chips], portable,
communication USD / Bluetooth.
Case Studies

Instrumentatión Rakes

                        Instrumentation rakes or combs.

                        - Pressure and temperature
                        probes
                        - To manufacture complex parts
                        - Withstands high temperatures

                        Manufacture:

                        - SLS part made ​by Inconel
                        - Polished finish
                        - Manufactured in one piece
Equipment
     EOSINT M-270                    EOSINT M-280                    EOS FORMIGA P-100                         EOS P-395




Machine Fabrication of direct metal laser sintering:                Manufacturing Machine direct laser sintering of plastics:

Able to work with steels, stainless steels, cobalt chrome, brass,   Able to work with plastics, nylons, etc.. Layered fabrication
titanium, etc.. Layered fabrication technology that can produce     technology that can produce finished parts from 3D CAD and
finished parts from 3D CAD and metal powders. Typical               polymeric materials. Typical applications: complex geometric parts,
applications: complex geometric parts, tools, molds with            machinery parts and small series without making molds, etc..
conformal channels, custom inserts, prosthetic devices, etc..




        Aplications
Equipment
         EDEN 330 multijet                                                             OBJECT CONNEX 500




Rapid Prototyping:                                          Rapid Prototyping:
Prototyping PolyJet technology by injection consisting of   Prototyping PolyJet technology by injection consisting of
photoresists and later cured by ultraviolet light. Direct   photoresists (possibility of use of 2 different polymer resins
connection to CAD and engineering software reverse          simultaneously) and later cured by ultraviolet light. Direct
PRODINTEC                                                   connection to CAD and engineering software reverse
                                                            PRODINTEC




      Aplications
      Industries
      Materials
      Case Studies
Equipment

                        MCP 4/04                                                     ZCORP Z510




Vacuum Casting:                                                Rapid prototyping, prototyping based on material by dust
Making pre-series in plastic and metal from a physical part.   and its suburbs by colored liquid. Infiltration finish with
                                                               cyanoacrylate (getting very hard piece) or epoxy resin (flexible
                                                               piece collection).


         Aplications
         Industries
         Case Studies
Equipment
                                               Wittmann-Battenfeld
              Deckel Maho                                                                      KERN Evo
                                                 Microsystem50




Milling                                        Microinjection machine,            Micromilling machining by chip
fully equipped robotic cell for automated      that allows the injection of       removal in high speed, to obtain
manufacturing via the machining of large       plastic parts, metal and ceramic   absolute accuracies in the vicinity of
parts (measuring up to several metres), with   micro geometries, handling,        one micron. Applications in the field
accuracies of tenths of a millimetre and in    quality control and automatic      of micro and nanotechnologies
materials such as resin, wood, expanded        blister packaging clean room.
polystyrene, etc.
We also have a high-speed 5-axis milling           Microinjection                      Micromilling
machine that allows us to produce very high
precision parts with complex geometries in
any material
Equipment

                       CemLab                                                          Mecathronics




Electromagnetic Compatibility Laboratory: Performing              Mechatronics: Design and development of electronic circuits.
compatibility tests or external devices developed at the Center   Instrumentation, control and measurement. Process
for CE marking                                                    automation.
                                                                  PCB prototyping equipment.
In short…

1.- Full development of device from companies know how to prototype or
functional first series.
2.- Manufacturing direct piece further tools and functionalities in teams.
3.- Design and manufacture of machinery and devices for analysis, sensors and
biosensors for diagnosis.
4.- Design and manufacture of interfaces, cells supports analysis kits ...
5.- Manufacture of medical model to patient.
6.- Design and manufacture of devices for detection and sampling.
7.- Unlocking the design constraints of traditional manufacturing processes.
8.- Access to new market niches.
9.- Reduce costs in small series.
10.- "Mass customization", batch unit, as ...

EXAMPLES OF APPLICATION

medical implants, orthopedic products, support structures, surgical tools,
diagnostic devices, interfaces, flow cells, envelopes, microarrays ....
International Presence
     Technology Platforms                                       International Projets
                      Rapid Manufacturing         European
                      Plaftorm                                     EKA
                      Prodintec manager is a board
                      member
                      European Technology Platform
                      Manufuture

                      Platform manufacturing                        INTERREG
                      technologies. In his likeness created
                      the regional platform PRODINTEC           ESTIIC RFID4SME
                      Manufacturias
                                                                NANO4M www.nano4m.eu/
                      MINAM +NANOfutures
                                                                    Frame Program
                      Micro and nanofabrication
                                                                FP6: Syntex www.syntex.or.at/
                      platforms
                      Prodintec Manager is a board              FP7: Light-Rolls (coordinador)
                      member                                    www.light-rolls.eu/
                                                                FP7: NANOfutures (CSA)
Prodintec also a member of: Iberian Red RICAI Center for        FP7: CIS3D (NMP)
Innovation, Red PYMERA, Europe InterCluster, HISPAROB Spanish
Technology Platform on Robotics and Technical IDESA Consortia
Our Team and facilities
PRODINTEC
Centro tecnológico para el diseño y la producción industrial

                EDIFICIO CENTROS TECNOLÓGICOS
               PARQUE CIENTÍFICO Y TECNOLÓGICO
                           33203 GIJÓN. ASTURIAS
                                 T +34 984 390 060
                                 F +34 984 390 061
                               www.prodintec.com

                          DELEGACION EN MADRID
                                T +31 667 728 947
                               www.prodintec.com

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Engineering: a key knowledge for boosting the competitiveness of biotechnology-based companies

  • 1. Engineering: a key knowledge for boosting the competitiveness of biotechnology-based companies:
  • 2. PRODINTEC – Introduction Date created: October 2004. Formed as a private non-profit. Board composed of private companies in Asturias, University and Government of the Principality of Asturias. Location: Science and Technology Park of Gijón (Asturias) Delegation in Madrid: Science and Technology Park of Madrid, PC 28760 Madrid Tarjet Enchancing competitiveness of enterprises through the application of technological advances both their products and their manufacturing processes and management.
  • 3. The bridge between research & innovation Tarjet: the market
  • 4. Research Spain: - 9º worldwide position - 3,3% scientific production Fuente: SCImago, Scopus, ISI, Thomson Reuters
  • 5. Innovation 39º worldwide position 36º in Europe Fuente: The Global Competitiveness Report 2011–2012 http://www3.weforum.org/docs/WEF_GCR_Report_2011-12.pdf
  • 6. What is the reason? Who would go? What steps do I follow? How I can have functional prototype pre-series or commercial? How I can industrialize my idea?
  • 7. Why innovate in Biotechnology? • Improving the quality of life of individuals and society Technologies, techniques, tools, equipment, devices, medical and surgical procedures, information systems, health programs, organization forms for the prevention, diagnosis, treatment and rehabilitation. DEMAND AS THE ECONOMY AS TECHNOLOGY SOCIETY REQUIRED ALLOWS HEALTH
  • 8. Value chain Law firm 1. Detect potentially interested + • From the research to the market 2. Contact potential applicants 3. Negotiations and drafting transfer agreement I Return l Return M n i a v ED CD DD c PE P M r e e k n n e Estrategic Conceptual Detailed Product Production Merchandising ti Definition Design design s Engeneering t o e Producto Concept Specification, Technical Manufacturing n definition generation assembly Solution and Process definition drawings, Manufacturing prototypes drawings I VIABILITY, d INTELECTUAL PROPERTY RIGHTS e a - Companie - Research group Licensee + - Spin Off - Hospital + - Tech Based companies
  • 9. Objetives • Provide technical support from invention / patent to the market. • Provide technological muscle for design and manufacturing process to provide "value" to the contact process, selection and negotiation with a licensee end. - "Convince" the licensee of the technical end. - Checking the operating principle and development prototypes to assist in this process. • Cover the gap between the licensee and technical office, production and commercialization. - Provide tools that facilitate the industrialization and placing on the market
  • 10. Applications IVD: Kits and diagnostic devices, sensors, microfluidics, etc.. Detection and measurement of biochemical and biological parameters, identification of toxic substances, drugs, etc.. Biomedical engineering: Surgical tools, implants, custom designs, accessories, new features, etc.. Food Biotechnology: Systems for use in situ detection of contaminants or pollutants detection of biological agents. Biosensors / Equipment / Instruments: Prototypes (first series, enclosures, laboratory equipment, cells, interfaces, developing analytical instrumentation, robotics). Security and Defence: Devices for the detection of biochemical weapons, explosives, and drugs, etc.. Biocatalysis/ Bioreactors Scale-up, Industrialization, bioreactors design and manufacturing, etc.
  • 12. Areas of activities PRODUCT DESIGN PRODUCT ENGINEERING PROCESS ENGINEERING INSPECTION PROCESSES MANUFACTURING TECHNOLOGIES INNOVATION PROCESSES
  • 14. Biomedical Models Patient/Model Generation 3D Modeling and CAD Choice of technology and manufacturing Rapid production of 3D models at low cost. Time reduction interventions, better communication and decision making, precise adjustment of implant training. Applications
  • 15. Tools, Implants, orthopedic, … Need, implementation, //Know how/Idea Generation 3D Modeling and CAD Choice of technology and manufacturing
  • 16. Medical Devices, PoC, Biosensors, … Protocolo Mechanical design and generation of CAD + Electrical and electronic design of the device, reading system, control, Choice of technology and Test manufacturing Product
  • 17. Equipment, Instruments, Machinery… Need / New functionality / Machinery ad hoc Mechanical design and simulation + 3D modeling and design of components + Electrical and electronic design of the device, Choice of technology and Test Product reading system, control, manufacturing ...
  • 18. Case Studies Complete redesign and manufacture a set of instruments for bone surgery highly innovative
  • 19. Case Studies Design and manufacture of a diagnostic device and electrochemical detection. Objective: miniaturization, microfluidics [capillary electrophoresis chips], portable, communication USD / Bluetooth.
  • 20. Case Studies Instrumentatión Rakes Instrumentation rakes or combs. - Pressure and temperature probes - To manufacture complex parts - Withstands high temperatures Manufacture: - SLS part made ​by Inconel - Polished finish - Manufactured in one piece
  • 21. Equipment EOSINT M-270 EOSINT M-280 EOS FORMIGA P-100 EOS P-395 Machine Fabrication of direct metal laser sintering: Manufacturing Machine direct laser sintering of plastics: Able to work with steels, stainless steels, cobalt chrome, brass, Able to work with plastics, nylons, etc.. Layered fabrication titanium, etc.. Layered fabrication technology that can produce technology that can produce finished parts from 3D CAD and finished parts from 3D CAD and metal powders. Typical polymeric materials. Typical applications: complex geometric parts, applications: complex geometric parts, tools, molds with machinery parts and small series without making molds, etc.. conformal channels, custom inserts, prosthetic devices, etc.. Aplications
  • 22. Equipment EDEN 330 multijet OBJECT CONNEX 500 Rapid Prototyping: Rapid Prototyping: Prototyping PolyJet technology by injection consisting of Prototyping PolyJet technology by injection consisting of photoresists and later cured by ultraviolet light. Direct photoresists (possibility of use of 2 different polymer resins connection to CAD and engineering software reverse simultaneously) and later cured by ultraviolet light. Direct PRODINTEC connection to CAD and engineering software reverse PRODINTEC Aplications Industries Materials Case Studies
  • 23. Equipment MCP 4/04 ZCORP Z510 Vacuum Casting: Rapid prototyping, prototyping based on material by dust Making pre-series in plastic and metal from a physical part. and its suburbs by colored liquid. Infiltration finish with cyanoacrylate (getting very hard piece) or epoxy resin (flexible piece collection). Aplications Industries Case Studies
  • 24. Equipment Wittmann-Battenfeld Deckel Maho KERN Evo Microsystem50 Milling Microinjection machine, Micromilling machining by chip fully equipped robotic cell for automated that allows the injection of removal in high speed, to obtain manufacturing via the machining of large plastic parts, metal and ceramic absolute accuracies in the vicinity of parts (measuring up to several metres), with micro geometries, handling, one micron. Applications in the field accuracies of tenths of a millimetre and in quality control and automatic of micro and nanotechnologies materials such as resin, wood, expanded blister packaging clean room. polystyrene, etc. We also have a high-speed 5-axis milling Microinjection Micromilling machine that allows us to produce very high precision parts with complex geometries in any material
  • 25. Equipment CemLab Mecathronics Electromagnetic Compatibility Laboratory: Performing Mechatronics: Design and development of electronic circuits. compatibility tests or external devices developed at the Center Instrumentation, control and measurement. Process for CE marking automation. PCB prototyping equipment.
  • 26. In short… 1.- Full development of device from companies know how to prototype or functional first series. 2.- Manufacturing direct piece further tools and functionalities in teams. 3.- Design and manufacture of machinery and devices for analysis, sensors and biosensors for diagnosis. 4.- Design and manufacture of interfaces, cells supports analysis kits ... 5.- Manufacture of medical model to patient. 6.- Design and manufacture of devices for detection and sampling. 7.- Unlocking the design constraints of traditional manufacturing processes. 8.- Access to new market niches. 9.- Reduce costs in small series. 10.- "Mass customization", batch unit, as ... EXAMPLES OF APPLICATION medical implants, orthopedic products, support structures, surgical tools, diagnostic devices, interfaces, flow cells, envelopes, microarrays ....
  • 27. International Presence Technology Platforms International Projets Rapid Manufacturing European Plaftorm EKA Prodintec manager is a board member European Technology Platform Manufuture Platform manufacturing INTERREG technologies. In his likeness created the regional platform PRODINTEC ESTIIC RFID4SME Manufacturias NANO4M www.nano4m.eu/ MINAM +NANOfutures Frame Program Micro and nanofabrication FP6: Syntex www.syntex.or.at/ platforms Prodintec Manager is a board FP7: Light-Rolls (coordinador) member www.light-rolls.eu/ FP7: NANOfutures (CSA) Prodintec also a member of: Iberian Red RICAI Center for FP7: CIS3D (NMP) Innovation, Red PYMERA, Europe InterCluster, HISPAROB Spanish Technology Platform on Robotics and Technical IDESA Consortia
  • 28. Our Team and facilities
  • 29. PRODINTEC Centro tecnológico para el diseño y la producción industrial EDIFICIO CENTROS TECNOLÓGICOS PARQUE CIENTÍFICO Y TECNOLÓGICO 33203 GIJÓN. ASTURIAS T +34 984 390 060 F +34 984 390 061 www.prodintec.com DELEGACION EN MADRID T +31 667 728 947 www.prodintec.com